CN207054117U - A kind of self-propelled pressure of cutting of high speed combines serial baling press - Google Patents

Abstract

The utility model discloses a kind of self-propelled pressure of cutting of high speed and combines serial baling press, including harvesting central system, bundled system and concentration unload bundle system.Include shredding between harvesting central system and bundled system it is whole rub system and the pre- storage system of precompressed, chopping is whole, which to rub system, includes the feed double roll knife that is made up of upper roller knife and lower roll knife and Zheng Rou mechanisms downstream；The pre- storage system of precompressed rubs mechanism downstream positioned at whole, including it is multipair compress two pairs of rollers and a pair of compression feed double rolls downstream, each two pairs of rollers that compress include upper roller and lower roll, and the downstream for compressing feed double roll is bundled system.Using the structure, the harvesting that can be achieved stalk concentrates, shred it is whole rub, precompressed is stored up in advance, bundled (especially secondary bundled), concentrate and unload the operations such as bundle and once complete；Operation is not parking；It is bundled high speed, efficient, highly dense；Residual error high uniformity is controllable；Ensure bundle type specification deformity bundle less, the broken high yield rate of Straw Kneading, loss small be easy to load and unload and transport.

Description

A kind of self-propelled pressure of cutting of high speed combines serial baling press

Technical field

It the utility model is related to the self-propelled pressure of cutting of high speed and combine serial baling press, such as machine for forming cylindrical bale, square bale machine.

Background technology

Live procreation of the pollution of global atmosphere to the mankind has constituted serious threat, the environmental consciousness of the people of the world It is forced strong year by year！Large agricultural country in China's development most as world population, it is also deep tired by it in recent years.And China passes The crop straw burning of system is one of principal element of interim atmosphere pollution again.So in recent years country formulate a series of prevention and control and Guide policy, therefore the processing especially recycling of stalk has also started the new upsurge of desk study and practice, straw therewith Stalk is used for the projects such as combustion power generation, making carbon-point, making sheet, fermentation alcohol, biology fertilizer and begun to take shape.But have it is several it is main because Element is always bottleneck：First, stalk includes native superelevation.So it is perishable, be difficult to ensure and deposit, therefore recycle difficult；Another is season Property site preparation natural time it is very short, necessarily affect site preparation progress if it can not timely reclaim stalk, farming is not protected can be great Under the influence of stubble crop yield.So leaders and most planting households just think of industry and immediate interest, it is reluctant to change tradition Pattern, antagonistic psychology is strongly；3rd is pick-up bale less varieties, quantity is deficient, performance is backward, cargo handling operation is excessive, Efficiency is low, recovery stalk amount containing soil is high and serious etc. to soil fail.So the bundled utility ratio of stalk is very low, therefore most of hair Power plant and other maize straws due to higher without fuel source and clear native reprocessing expense, and are gone into operation seriously not using project etc. Foot is even switched off, and causes vicious circle.

Therefore, this area is there is an urgent need to provide one kind in stalk removal process, concentrated from the harvesting of stalk, shred it is whole Rub, precompressed is stored up in advance, secondary bundled, concentration is unloaded the operations such as bundle and once completed.

Utility model content

In view of the above-mentioned problems, the purpose of this utility model, which is to provide a kind of self-propelled pressure of cutting of high speed, combines serial baling press, In stalk removal process, concentrated from the harvesting of stalk, shred it is whole rub, precompressed is stored up in advance, it is bundled, concentrate that to unload the operations such as bundle once complete Into.

In order to solve the above technical problems, the utility model, which provides a kind of self-propelled pressure of cutting of high speed, combines serial baling press, Including harvesting central system, bundled system and concentrate and unload bundle system, it is characterised in that in the harvesting central system and described Include shredding between bundled system it is whole rub system and the pre- storage system of precompressed, the chopping is whole rub system include feed double roll knife and its The Zheng Rou mechanisms in downstream, the feed double roll knife include upper roller knife and lower roll knife, and the Zheng Rou mechanisms are used for whole to material progress Reason and conveying；The pre- storage system of precompressed positioned at it is described it is whole rub mechanism downstream, including multipair compress two pairs of rollers and downstream a pair Feed double roll is compressed, two pairs of rollers are compressed described in each pair includes upper roller and lower roll, and the downstream for compressing feed double roll is bundled system.

In one embodiment, the harvesting central system includes the ceding of Taiwan, and the ceding of Taiwan includes co-operating to turning slow rollers Knife and fast roller knife.

In one embodiment, the slow rollers knife and/or the fast roller cutter have web shape handle of a knife；And/or the ceding of Taiwan is also wrapped Include the overload-release clutch of the power for cutting off the slow rollers knife and fast roller knife.

In one embodiment, the upper roller knife is propellers knife, and the lower roll knife is round roller knife.

In one embodiment, the speed discrepancy of the upper roller knife and the lower roll knife is 50%.In one embodiment, under described Blade on roller knife is dismountable.

In one embodiment, the Zheng Rou mechanisms include：Device is rubbed to side is whole, it includes rubbing roller to side is whole and cooperating therewith First be fed forward roller；With it is centripetal it is whole rub device, it include it is centripetal it is whole rub roller and cooperate therewith second be fed forward roller.

In one embodiment, it is described to side it is whole rub roller and it is centripetal it is whole rub roller set double helical tooth, described first is fed forward roller Roller being fed forward with described second straight-tooth being set, described set to the whole direction for rubbing roller and the centripetal whole double helical tooth for rubbing roller in side is phase Anti-.

In one embodiment, the upper roller for compressing two pairs of rollers is floating hold-down roller.In one embodiment, the upper roller is with Roller is straight-tooth roller.

In one embodiment, the bundled system is secondary bundled system, including Wai Juan mechanisms and involute mechanism.

In one embodiment, the bundled system include conveying roller, supporting roller, driving wheel and positioned at the supporting roller and One or more of path between driving wheel tensioning wheel.

The beneficial effects of the utility model comprise at least：

The harvesting of stalk concentrates, shred it is whole rub, precompressed is stored up in advance, bundled (especially secondary bundled), concentrate and unload the operations one such as bundle Secondary completion.So stalk does not land, bundled not taken up an area；Operation is not parking；It is bundled high speed, efficient, highly dense；Significantly reduce people, Machine takes, and protects farming season, cost-saving synergistic；Residual error high uniformity is controllable；Ensure bundle type specification deformity bundle less, the broken yield rate of Straw Kneading It is high, loss is small is easy to load and unload and transports；Solve and arable land is rolled and cost consumption during load wagon dress bundle, also at utmost Reduce influence of the stalk removal process to follow-up tillage operation, this point is particularly heavy to northern nervous autumn site preparation work Will.

Brief description of the drawings

, below will be to embodiment or existing in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments described in application, for those of ordinary skill in the art, on the premise of not paying creative work, Other accompanying drawings can also be obtained according to these accompanying drawings.The following drawings is not drawn deliberately by actual size equal proportion scaling, weight Point is the purport for showing the application.

Fig. 1 is the self-propelled rough schematic view for cutting pressure combine baler of the high speed of the utility model embodiment.

1st, central system is gathered in；2nd, chopping is whole rubs system；3rd, the pre- storage system of precompressed；4th, bundled system；11st, winder；12、 Drive motor；13rd, screw feeder；14th, belt pulley；15th, the ceding of Taiwan；21st, upper roller knife；22nd, roller is rubbed to side is whole；23rd, it is centripetal whole to rub roller；24、 Drive motor；25th, lower roll knife；26th, first it is fed forward roller；27th, second it is fed forward roller；31st, the first upper roller；32nd, on second Roller；33rd, drive motor；34th, upper compression feeding roller；35th, the first lower roll；36th, the second lower roll；37th, lower input conveying roller；41st, send Net forming roller；42nd, driving wheel；43rd, the first tensioning wheel；44th, the second tensioning wheel；45th, the 3rd tensioning wheel；46th, supporting roller；47th, it is defeated Send roller.

Embodiment

To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings to this The embodiment of utility model is described in detail.

Many details are elaborated in the following description in order to fully understand the utility model, but this practicality is new Type can also be different from other manner described here to implement using other, therefore the utility model is not by following public tool The limitation of body embodiment.

Secondly, the utility model combination schematic diagram is described in detail, when the utility model embodiment is described in detail, for ease of Illustrate, represent that the profile of apparatus structure can disobey general proportion and make partial enlargement, and the schematic diagram is example, its This should not limit the scope of the utility model protection.In addition, the three-dimensional space of length, width and depth should be included in actual fabrication Between size.

Fig. 1 is the self-propelled rough schematic view for cutting pressure and combining serial baling press of the high speed of the utility model embodiment.Such as figure It is shown, high speed of the present utility model is self-propelled cut pressure combine serial baling press include harvesting central system 1, chopping it is whole rub system 2, The pre- storage system 3 of precompressed, bundled system 4 and concentration unload bundle system.Set and cut between harvesting central system 1 and bundled system 4 It is broken whole to rub system 2 and the pre- storage system 3 of precompressed.Combine serial baling press using the self-propelled pressure of cutting of high speed of the present utility model, in straw In stalk recovery operation process, the harvesting of stalk concentrates, shred it is whole rub, precompressed is stored up in advance, it is bundled, concentrate that to unload the operations such as bundle once complete Into.

Harvesting central system 1 introduced below.

As shown in figure 1, harvesting central system 1 includes winder 11, screw feeder 13 and the ceding of Taiwan 15.The setting of these parts can be with Using structure well known in the art, therefore repeat no more.

The ceding of Taiwan 15 and its cutter having will protrude low cutting stubble, have good profiling and crawl function.Winder designs Protrude Grasping skill.Feeding function can ensure that straw-feeding is uniform by several times, and the setting of these parts can use this area public Know, therefore repeat no more.

Fig. 1 also show the drive system in harvesting central system 1, such as drive motor 12, belt pulley 14, drive motor 12 Driving winder 11 and screw feeder 13 rotate.The setting of these parts is known, therefore is repeated no more.

In one embodiment, in order to realize more preferable effect, the ceding of Taiwan 15 includes co-operating to turning slow rollers knife and fast roller Knife, the rotating speed of fast roller knife are more than the rotating speed of slow rollers knife.The installation of roller knife can use conventional structure, therefore repeat no more.The knot Structure picks up particularly suitable for cutting for the hard stalk crop such as corn, and crawl, cut-out and conveying to it can be achieved.Slow rollers knife and/or fast Roller cutter has web shape handle of a knife, and both speed discrepancies can be adjusted according to the size of stalk intensity and amount.Web shape handle of a knife can produce Vacuum is flowed, so as to implement crawl, cut-out, chopping and vacuum suction, tangential dedusting etc. to stalk.The ceding of Taiwan 15 can also include using In cut-out slow rollers knife and fast roller knife power overload-release clutch, so when needed such as failure when can forbid they turn It is dynamic.Slow rollers knife and fast roller knife can set gear device to drive its rotation.

Chopping introduced below is whole to rub system 2.

Shred and whole rub that system 2 includes the feed double roll knife that is made up of upper roller knife 21 and lower roll knife 25 and downstream whole rubs machine Structure.

In one embodiment, shred the whole feed double roll knife for rubbing system and shred stalk on request, for example, upper roller knife 21 can be with For propellers knife, lower roll knife 25 can be round roller knife.The speed discrepancy of upper roller knife 21 and lower roll knife 25 can be about 50% or so.Under Blade on roller knife 25 can be dismountable.So it is convenient for changing.

In one embodiment, Zheng Rou mechanisms are used to material is arranged and conveyed, including：Device is rubbed to side is whole, it is wrapped Include to side it is whole rub roller 22 and cooperate therewith first be fed forward roller 26；With it is centripetal it is whole rub device, it includes centripetal whole rubbing roller 23 It is phase to the whole direction setting for rubbing roller 22 and the centripetal whole double helical tooth for rubbing roller 23 in side and second cooperated therewith is fed forward roller 27 Anti-.Specific direction can be arranged as required to.So, stalk is arranged from centre to both sides to the whole device of rubbing in side, to The whole device of rubbing of the heart arranges from two lateral centres to stalk, forms the built-in stalk swath compared with specification.

There can be double helical tooth to the whole roller 22 of rubbing in side, first, which is fed forward roller 26, there can be straight-tooth.Roller 22 is rubbed to side is whole Can be 30%-50% with the first speed discrepancy for being fed forward roller 26, the speed discrepancy can be adjusted.Centripetal whole roller 23 of rubbing can have There is double helical tooth, second, which is fed forward roller 27, there can be straight-tooth.Centripetal whole roller 23 and second of rubbing is fed forward the speed discrepancy of roller 27 Can be 30%-50%, the speed discrepancy can be adjusted.

For the improvement of prior art, it is to form specification, height to shred whole both system 2 and the pre- storage system 3 of precompressed rubbed The important component of close swath is indispensable, and the main distinction with the existing baling press in the world.

As shown in Figure 1, further it is shown that drive device, such as drive motor 24, its drive upper roller knife 21, to side it is whole rub roller 22, Centripetal whole roller 23 of rubbing rotates.It is, of course, also possible to expect other driving structures.

The pre- storage system 3 of precompressed introduced below.

The pre- storage system 3 of precompressed rubs mechanism downstream positioned at whole, including multipair compresses two pairs of rollers and downstream a pair compress feeding Two pairs of rollers, each pair, which compresses two pairs of rollers, includes upper roller and lower roll, and the downstream for compressing feed double roll is bundled system 4.

Such as, it is illustrated that the first upper roller 31 and the second upper roller 32 can be floating hold-down roller, it is this that how dancer, which is set, Known to field, therefore repeat no more.First lower roll 35 and the second lower roll 36 can be conveying roller, by the main driving of motor, band movable sprocket And tensioning wheel is driven.Described upper roller and lower roll can be straight-tooth roller.So, the pre- storage system 3 of precompressed is utilized, on the one hand, will be first The built-in stalk swath of preceding system, (pressure adjustable) is compacted step by step using straight-tooth two pairs of rollers above and below multistage, so that built-in Stalk Rod density, which increases, to be easy to follow-up high speed bundled and improves bundled density；On the other hand, pre- storage function is realized, bale can be made to twine net Shi Wuxu stops.

Due to have it is whole rub up pre-pressing system, it is assured that bundle type specification, deformity bundle less, the broken high yield rate of Straw Kneading, damage Lose and small be easy to load and unload and transport.

As shown in figure 1, compressing feed double roll includes upper compression feeding roller 34 and lower input conveying roller 37.It is upper to compress feeding Roller 34 and lower input conveying roller 37 are connected by chain, are rotated with sharing rate.

Fig. 1 also show drive device, and such as drive motor 33, it, which drives, compresses feed double roll.

Bundled system 4 introduced below.

In another embodiment, as shown in figure 1, bundled system 4 can include conveying roller 47, supporting roller 46, driving wheel 42 And one or more of path between driving wheel 42 and supporting roller 46 tensioning wheel, the first tensioning wheel as shown 43rd, the second tensioning wheel 44, the 3rd tensioning wheel 45, can so be adjusted as desired to the pressure that bundle system is rolled into a ball to stalk.Should Understand, Fig. 1 is only signal, and multiple supporting rollers can be set on the path between driving wheel 42 and supporting roller 46.

In another embodiment, bundled system 4 is arranged to secondary bundled system, including completes the Wai Juan mechanisms of outer volume and complete Into the involute mechanism of curls inward, so, secondary bundled system design is rolled up outside first, rear involute bundled pattern, utilizes compound bundled original Reason ensures high speed, highly dense, efficient bundled and bundled density is adjustable within the specific limits.

Fig. 1 also show cording machine structure, for example, sending net forming roller 41, carry out twining bundle for the stalk after will be bundled, this is It is known in the art that therefore repeat no more.Concentration, which unloads bundle system, can use structure well known in the art, so repeating no more.

Concentration, which unloads bundle system, can use structure well known in the art.Not only solve during load wagon dress is tied to arable land Roll and cost consumption, also farthest reduce influence of the stalk removal process to follow-up tillage operation.

In order that of the present utility model give prominence to the key points, the description to conventional structure in baling press is eliminated.Such as various biographies Motivation structure, lubricating structure etc..In addition, it can be exchanged between wheel and wheel roller and roller.

In the application, " downstream " be for the direction of motion of stalk, a part in the downstream of another part, Mean material after by one part again by another part.

The self-propelled serial baling press of pressure joint that cuts of high speed can also include electric-control system and hydraulic system certainly, and utilization is automatically controlled System and hydraulic system can be such that all main actions are automatically performed, and improve efficiency to greatest extent and reduction operation fatigue is strong Degree.

The self-propelled serial baling press of pressure joint that cuts of high speed can design highest actual job speed, for example, 20 kilometers/hour； It is for example adjustable in 1.2 meters -1.55 meters scopes to tie footpath；It is adjustable (for example, more than 2.2 circles) to twine net circle number；Cutting height can actually be set It is fixed, for example, minimum 30-40 millimeters；Straw chopping adjustable length (for example, more than 5-6 centimetres).

The self-propelled pressure combine baler that cuts of high speed of the present utility model at least has the advantage that：

1st, stalk harvesting concentrate, shred it is whole rub, precompressed is stored up in advance, it is bundled especially it is secondary it is bundled, concentrate unload bundle etc. operation one Secondary completion.So stalk do not land, it is bundled do not take up an area, this is its principal character.Because eliminate stalk hugs, picks up and collects bundle Three cargo handling operations, so stalk running discord ground contact, therefore can reduce to greatest extent stalk containing soil, contain It is miscellaneous etc..This point is sold and recycled most important to stalk.

2nd, operation is not parking.This is the another principal character of the machine.Being compared with like product can significantly " fuel-economizing, section When, synergy ".

3rd, bundled high speed, efficient, highly dense.Devise it is whole rub system and the pre- storage system of precompressed, because stalk is carried out in advance It is whole to rub up precompressed, and can twine bundle with not parking, unload bundle, therefore its operating speed, bundled speed, bundled density and bundled Rate, it is more traditional to improve more than 30%.

4th, people is significantly reduced, machine takes, guarantor's farming season, cost-saving synergistic；

5th, residual error high uniformity is controllable.Separately because operation pass is four-in-one, thus not only can significantly reduce operation into This, but also rolling layer of the baling machine operation to soil is reduced to greatest extent, so as to preferably protect farmland and be lower stubble Site preparation is laid a good foundation；

6th, due to have it is whole rub up pre-pressing system, it is assured that bundle type specification deformity bundle less, the broken high yield rate of Straw Kneading, damage Lose and small be easy to load and unload and transport；

7th, control system is advanced, easy to operate, so as to mitigate tractor driver's fatigue.

8th, according to the special ceding of Taiwan shredded and flowing vacuum principle designs, there is very strong be directed to the sturdy stalk such as corn Property.

9th, concentrate to unload during bundle system not only solves load wagon dress bundle and arable land is rolled and cost consumption, also maximum journey Degree reduces influence of the stalk removal process to follow-up tillage operation, and this point is particularly heavy to northern nervous autumn site preparation work Will.

In the description of this specification, the description of term " one embodiment ", " some embodiments ", " example " etc. means to tie Specific features, structure, material or the feature for closing the embodiment or example description are contained at least one reality of the present utility model Apply in example or example.In this manual, the schematic representation of above-mentioned term is necessarily directed to identical embodiment or Example.Moreover, description specific features, structure, material or feature can in any one or more embodiments or example with Suitable mode combines.In addition, in the case of not conflicting, those skilled in the art can be by described in this specification Different embodiments or example and the feature of different embodiments or example be combined and combine.

It should be understood that above-mentioned being given for example only property of embodiment of the present utility model illustrates or explained that this practicality is new The principle of type, without forming to limitation of the present utility model.Therefore, in the situation without departing from spirit and scope of the present utility model Lower done any modification, equivalent substitution and improvements etc., should be included within the scope of protection of the utility model.In addition, this reality It is intended to fall into being equal for scope and border or this scope and border with new appended claims Whole in form changes and modifications example.

Claims (10)

1. a kind of self-propelled pressure of cutting of high speed combines serial baling press, including harvesting central system (1), bundled system (4) and collection In unload bundle system, it is characterised in that include chopping between the harvesting central system (1) and the bundled system (4) and whole rub System (2) and the pre- storage system of precompressed (3),

The chopping is whole to rub the Zheng Rou mechanisms of system (2) including feed double roll knife and downstream, and the feed double roll knife includes upper Roller knife (21) and lower roll knife (25), the Zheng Rou mechanisms are used to material is arranged and conveyed；

The pre- storage system of precompressed (3) positioned at it is described it is whole rub mechanism downstream, including multipair compress two pairs of rollers and a pair of pressures downstream Tight feed double roll, compression two pairs of rollers described in each pair include upper roller and lower roll, and the compression feed double roll includes upper compression feeding roller (34) and it is lower input conveying roller (37), the downstream for compressing feed double roll is bundled system (4).

2. the self-propelled pressure of cutting of high speed according to claim 1 combines serial baling press, it is characterised in that the harvesting is concentrated System (1) includes the ceding of Taiwan (15), and the ceding of Taiwan (15) includes co-operating to turning slow rollers knife and fast roller knife.

3. the self-propelled pressure of cutting of high speed according to claim 2 combines serial baling press, it is characterised in that the slow rollers knife And/or the fast roller cutter has web shape handle of a knife；And/or the ceding of Taiwan (15) also includes being used to cut off the slow rollers knife and fast roller knife Power overload-release clutch.

4. the self-propelled pressure of cutting of high speed according to claim 1 combines serial baling press, it is characterised in that the upper roller knife (21) it is propellers knife, the lower roll knife (25) is round roller knife.

5. the self-propelled pressure of cutting of high speed according to claim 4 combines serial baling press, it is characterised in that the upper roller knife (21) and the lower roll knife (25) speed discrepancy be 50%；And/or the blade on the lower roll knife (25) is dismountable.

6. the self-propelled pressure of cutting of high speed according to claim 1 combines serial baling press, it is characterised in that the Zheng Rou mechanisms Including：Rub device to side is whole, it include to side it is whole rub roller (22) and cooperate therewith first be fed forward roller (26)；With it is centripetal whole Rub device, it include it is centripetal it is whole rub roller (23) and cooperate therewith second be fed forward roller (27).

7. the self-propelled pressure of cutting of high speed according to claim 6 combines serial baling press, it is characterised in that described to be rubbed to side is whole Roller and it is centripetal it is whole rub roller set double helical tooth, described first be fed forward roller and described second be fed forward roller set straight-tooth, it is described It is opposite to the whole direction setting for rubbing roller (22) and the centripetal whole double helical tooth for rubbing roller (23) in side.

8. the self-propelled pressure of cutting of high speed according to any one of claim 1 to 7 combines serial baling press, it is characterised in that The upper roller for compressing two pairs of rollers is floating hold-down roller；And/or the upper roller and lower roll are straight-tooth roller.

9. the self-propelled pressure of cutting of high speed according to any one of claim 1 to 7 combines serial baling press, it is characterised in that The bundled system (4) is secondary bundled system, including Wai Juan mechanisms and involute mechanism.

10. the self-propelled pressure of cutting of high speed according to any one of claim 1 to 7 combines serial baling press, it is characterised in that The bundled system (4) includes conveying roller (47), supporting roller (46), driving wheel (42) and positioned at the supporting roller (46) and institute State one or more of the path between driving wheel (42) tensioning wheel.