CN206866730U - 再生织物结构 - Google Patents

再生织物结构 Download PDF

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CN206866730U
CN206866730U CN201720521911.8U CN201720521911U CN206866730U CN 206866730 U CN206866730 U CN 206866730U CN 201720521911 U CN201720521911 U CN 201720521911U CN 206866730 U CN206866730 U CN 206866730U
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fabric structure
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温文超
温佑章
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Long John Tsung Right Industrial Co Ltd
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Abstract

本实用新型公开了一种再生织物结构，其包含复数个混纺纱线编织或交织排列，其中，各混纺纱线具有纵向排列并交互捻合的复数个棉条，各棉条具有均匀混合的第一纤维及第二纤维，第一纤维占混纺纱线总重的30％至50％，且第一纤维系为已染色的再生纤维，各该混纺纱线是具有不规则颜色分布的有色纱线。

Description

再生织物结构
技术领域
本实用新型涉及一种织物结构，特别是涉及一种再生织物结构。
背景技术
随着纺织及其相关产业的日益进步，各式各样的纺织品及纺织相关产品不断地开发出来，并逐渐应用在我们的日常生活中。
一般的纺织品是由织物卷料裁切为产品所需尺寸，在裁切过程中的边脚料大多只能废弃，无法再利用。近年来随着环保意识抬头，降低环境污染与资源再生为全球日渐重视的环保问题，因此，要如何有效的利用资源，将废弃纺织品回收再生，是个重要的课题。
综上所述，本实用新型的发明人经多年潜心研究，设计了一种再生织物结构，以针对现有技术的缺失加以改善，进而增进产业上的实施利用。
实用新型内容
有鉴于上述现有技术的问题，本实用新型的目的是提出一种再生织物结构，可大幅减少环境污染，达到资源的利用。
基于上述目的，本实用新型提供了一种再生织物结构，其包含复数个混纺纱线编织或交织排列，其中，各混纺纱线具有纵向排列并交互捻合的复数个棉条，各棉条具有均匀混合的第一纤维及第二纤维，第一纤维占混纺纱线总重的30％至50％，且第一纤维为已染色的再生纤维，各混纺纱线是具有不规则颜色分布的有色纱线。
较佳地，再生纤维是选自于针织布、纺织布及无纺布的至少一种的废弃布。
较佳地，针织布包含染色后的针织鞋面布。
较佳地，针织布的开纤损耗率小于10％。
较佳地，针织布的开纤后的纤维长度介于30至40mm之间。
较佳地，棉条的总数量为6至8条。
较佳地，混纺纱线的纤维伸度为10至25％。
较佳地，混纺纱线的纤维强度为20至40cN/tex。
较佳地，混纺纱线的丹尼数为150至600D。
基于上述目的，本实用新型再提供一种一体成型鞋面布料，其包含上述任一种的再生织物结构。
附图说明
图1为依据本实用新型的第一较佳实施例的再生织物结构的示意图。
图2为显示第1图所示的混纺纱线的示意图。
图3为显示第1图所示的混纺纱线的示意图。
图4为显示第1图所示的混纺纱线的示意图。
图5为显示第1图所示的混纺纱线的示意图。
图6A及6B为依据本实用新型的第一较佳实施例的再生织物结构的制作流程图。
图7A及7B为根据本实用新型的第二较佳实施例的再生织物结构的示意图。
具体实施方式
以下将参照相关附图，说明依本实用新型的再生织物结构的实施例，为使便于理解，下述实施例中的相同组件以相同的符号标示来说明。
请参阅图1至图5，其为根据本实用新型的第一较佳实施例的再生织物结构1的示意图。图中，再生织物结构1包含复数个混纺纱线10编织或交织排列，其中，各混纺纱线10具有纵向排列并交互捻合的复数个棉条12，一律呈条状，复数个棉条12具有均匀混合的复数个第一纤维14及复数个第二纤维16。其中，第一纤维14为已染色的再生纤维，且第一纤维14占混纺纱线10总重的30％至50％，混纺纱线可以是具有不规则颜色分布的有色纱线。在本实施例中，将混纺纱线10勾成线圈，再把线圈相互串套而形成针织物，其质地松软，具有良好的抗皱性、透气性，以及较大的延伸性及弹性。
请参阅图6A及图6B，详细说明本实用新型的第一较佳实施例的再生织物结构1的制作方法包含下列步骤：
步骤100：回收废弃针织布，并将废弃针织布裁切成3至5公分的尺寸。裁切的方式为双道裁切，首先将废弃针织布以经向裁切601成为长条状，再以纬向裁切602成为块状，如图6B所示。上述裁切的尺寸及方式不以此为限，可依布种来进行调整。而废弃针织布可包含天然棉(cotton)、聚酯棉(polyester)、耐隆棉(polyamide)或螺萦棉(rayon)。其中，废弃针织布的来源可为边脚料。特别说明，本实用新型的回收废弃针织布可使用经由染色后的针织鞋面布进行回收作业，但不以此为限，废弃布来源也可以是选自于针织布、纺织布及无纺布的至少一种。因此，构成再生织物结构的混纺纱线不需要进行染色工程，即具有天然、不规则的颜色分布或不规则色泽。
步骤200：开纤、清花，以针轧轮将已裁切的废弃针织布进行机械开纤、混棉(blending)、开棉(opening)及清棉(cleaning)作业，以获得均匀棉层(evenness)。混棉可将各种不同种类的纤维均匀混合，也就是说，将质量相似但种类不同的第一纤维14及第二纤维16混合，形成混合纤维。开棉及清棉可将混合纤维松开，使块状或束状的混合纤维由大转小，并将杂质去除。此外，根据纤维种类等级和含杂质内容的不同，开棉及清棉可选用不同种类的机器和打手形式组合来使用。特别说明，本实用新型的开纤作业可为一次、二次或多次开纤，依可纺性能的评估而决定，且开纤作业可控制开纤后的纤维长度，较佳的纤维长度为30至40mm的范围。也就是说，通过使用高握持力输送轮进行，稳定喂料，进而达到可控制其纤维长度的目的。另外，废弃针织布的开纤损耗率小于10％。
步骤300：梳棉，将棉卷或棉层相互梳理平齐，同时再一次除去杂质、短绒，进行纤维间的混合而制成棉网，增加均匀性，再凝聚成为符合需求的棉条12，亦称为生条(sliver)，以利于后续作业。
步骤400：并条，将6至8跟棉条12(此处指生条)进行并合(doubling)及牵伸(draft)，以制作出熟条(drawn sliver)。此过程将混合纤维伸直且相互平行地排列整齐，使粗细不均的生条相并，纺为均匀的熟条。也可加入人造纤维共同混纺，控制其混纺(mixing)百分率，并且再次去除残留的短绒及尘杂物，如图3及图4所示。
步骤500：成型，通过粗纱作业及环锭细纱作业，将棉条12(此处指熟条)牵伸抽长，使纤维更进一步伸直平行，并且让棉条12具备适当的直径以减少体积，接着加捻，以达到所需要的细度及捻度，制作出具有强度的混纺纱线10，再将混纺纱线10卷绕在筒管上，制成一定大小和形状，如图2所示。其中，混纺纱线10的伸度为10至25％，纤维强度为20至40cN/tex，丹尼数为150至600D。
步骤600：编织纱线，可利用纺纱技术，将混纺纱线10以编织或交织方式制成本实用新型的再生织物结构1，再进一步应用于衣裤服装及鞋帽、皮包配件等多种纺织品。
实施上，先收集织物的边脚料以成为废弃针织布，并将废弃针织布裁切成预定尺寸大小；接着将已裁切的废弃针织布进行开纤及清花作业，将废弃针织布进行多次开纤以增加蓬松度，并将第一纤维14与第二纤维16充分混合均匀，制出均匀的棉卷或绵层；接着再进行梳棉作业，将棉卷或绵层梳理、除去杂质、进行混合，制出均匀的棉条12；再将复数跟棉条12进行并合及牵伸，以纵向排列并交互捻合的方式纺出均匀的棉条12；最后进行粗纱作业及环锭细纱作业，以制出具备适当的直径且具有强度的混纺纱线10，所制得的混纺纱线10可绕于筒管上，方便搬运。通过上述所制得的混纺纱线10进行编织或交织，即可制得本实用新型的再生织物结构1。
特别说明，本实用新型的再生织物结构1的混纺纱线10与一般织物的混纺纱线的不同处在于，现有技术产生的有色纱线，是通过将已成型的混纺纱线染色而得，从而使单一条混纺纱线只能呈现规则色彩。本实用新型的混纺纱线10是通过将已染色布的开纤，重新制造成混纺纱线，从而使单一条混纺纱线10为具有不规则的颜色分布的有色纱线，通过混用不同来源的已染色布也可以产生具有不规则色泽的有色纱线。
特别说明，本实用新型的再生织物结构1的混纺纱线10与一般织物的混纺纱线10在相同的丹尼数下，具有相同的物性规格。举例说明，在丹尼数为150至600D时，一般织物的混纺纱线10的纤维强度规格为20至40cN/tex、伸度为10至25％，而本实用新型的再生织物结构1的混纺纱线10也在此规格内。
请参阅图7A及图7B，本实用新型的第二较佳实施例的再生织物结构2的主要结构大致与前述第一实施例相同，本实施例与第一实施例的差异在于：由两组或多组经向的混纺纱线10与纬向的混纺纱线10，以直角方式互相交叉通过方式抱合而形成梭织物，其较为坚实、稳固，并且具有多种花纹组织的变化。
综上所述，本实用新型的再生织物结构1，将已染色后的废弃针织布回收并加以利用，因此，不需要再次进行染色工程，即具有天然、不规则的色泽。适用于制造具有特定纹路需求的织物，例如：花纹布料、图腾布料、装饰布料或一体成型鞋面布料。制造过程中，可大幅减少环境污染，达到资源的回收再利用，而且不影响再生织物的特性。
以上所述仅为举例性，而非为限制性。任何未脱离本实用新型的精神与范畴，而对其进行的等效修改或变更，均应包含于权利要求书中。

Claims (10)

1.一种再生织物结构，其特征在于，其包含：
复数个混纺纱线编织或交织排列，其中，各该混纺纱线具有纵向排列并交互捻合的复数个棉条，各该棉条具有均匀混合的复数个第一纤维及复数个第二纤维，该复数个第一纤维占该混纺纱线总重的30％至50％，且该复数个第一纤维为已染色的再生纤维，各该混纺纱线是具有不规则颜色分布的有色纱线。
2.如权利要求1所述的再生织物结构，其特征在于，该再生纤维是选自针织布、纺织布及无纺布的至少一种的废弃布。
3.如权利要求2所述的再生织物结构，其特征在于，该针织布包含染色后的针织鞋面布。
4.如权利要求2所述的再生织物结构，其特征在于，该针织布的开纤损耗率小于10％。
5.如权利要求2所述的再生织物结构，其特征在于，该针织布的开纤后的纤维长度介于30至40mm之间。
6.如权利要求1所述的再生织物结构，其特征在于，该复数个棉条的总数量为6至8条。
7.如权利要求1所述的再生织物结构，其特征在于，该混纺纱线的纤维伸度为10至25％。
8.如权利要求1所述的再生织物结构，其特征在于，该混纺纱线的纤维强度为20至40cN/tex。
9.如权利要求1所述的再生织物结构，其特征在于，该混纺纱线的丹尼数为150至600D。
10.一种一体成型鞋面布料，其特征在于，其包含如权利要求1-9任一项所述的再生织物结构。
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