CN206599432U - Linear multi-station liquid asepsis dispensing apparatus - Google Patents

Linear multi-station liquid asepsis dispensing apparatus Download PDF

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Publication number
CN206599432U
CN206599432U CN201720259591.3U CN201720259591U CN206599432U CN 206599432 U CN206599432 U CN 206599432U CN 201720259591 U CN201720259591 U CN 201720259591U CN 206599432 U CN206599432 U CN 206599432U
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CN
China
Prior art keywords
filling
head
pushing head
cylinder
upper strata
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Expired - Fee Related
Application number
CN201720259591.3U
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Chinese (zh)
Inventor
温成立
扈建东
田晨
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Jiangsu Geng Shun Technology Co Ltd
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Jiangsu Geng Shun Technology Co Ltd
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Priority to CN201720259591.3U priority Critical patent/CN206599432U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

A kind of linear multi-station liquid asepsis dispensing apparatus, including windrow platform, interrupter, conveying mechanism, pusher and the filling rotary lid mechanism being arranged in frame, wherein:Front end, the end of conveying mechanism are disposed adjacent with windrow platform and pusher respectively, hanging interrupter is provided with above conveying mechanism, isolated column is provided with interrupter, isolated column is extended to above windrow platform, filling rotary lid mechanism is disposed adjacent with pusher and is provided with synchronous belt drive mechanism between the two, pusher is provided with pushing head, and pushing head is connected with synchronous belt drive mechanism and moved back and forth along toothed belt transmission direction between pusher and filling rotary lid mechanism.The utility model can realize the Automated condtrol of the instant reversely capping of aseptic bottle, filling sterile liquid and positive spiral cover, reduce the easy microbiological contamination of product that by hand or multiple links are brought in semi-automatic production, solve Product Status and the quality problems such as easily fluctuate, improve the quality of product.

Description

Linear multi-station liquid asepsis dispensing apparatus
Technical field
The utility model relates to a kind of technology in liquid germ-free loading field, specifically a kind of linear multi-station liquid The aseptic subpackaged equipment of body.
Background technology
In the industries such as bioengineering, medicine and external diagnosis reagent, some larger capacity (such as 50~1000ml) Fluid product need it is filling in an aseptic environment, such as various animal blood serum class products.The packing production requirement bag of this product Bottle and bottle cap are made aseptic process by material producer respectively, are in an aseptic environment packed bottle cap screwing on bottle, then The liquid subpackage factory for transporting to buying again carries out the sterile filling of fluid product.In filling operation, bottle is needed aseptic subpackaged Area (region under hundred grades of clean lamellar flow covers) lower bottle cap unscrewing of environment, pours into liquid, then revolves former bottle cap again with body Tightly, the operation that aseptic subpackaged area carries out other processes is finally left.
Filling operation generally is carried out in the astrolabe station of equipment by the way of intermittent circular motion in current industry, Filling head generally sets 1-6.Device structure is limited to, reverse capping, filling liquid and positive spiral cover three in filling operation The operating path of key link comes and goes, repeated and needs correction position error in time, therefore production efficiency is not high, complete in the unit interval Into sterile finished product yield it is very limited.
Utility model content
The utility model is directed to deficiencies of the prior art, it is proposed that a kind of linear multi-station liquid asepsis point Installing is standby, can realize the automation of the instant reverse capping in the empty aseptic bottle in sterile workspace, filling liquid and positive spiral cover Control.
The utility model is achieved through the following technical solutions:
The utility model includes being arranged on windrow platform in frame, interrupter, conveying mechanism, pusher and filling Rotary lid mechanism, wherein:Front end, the end of conveying mechanism are disposed adjacent with windrow platform and pusher respectively, on conveying mechanism Side, which is provided with hanging interrupter, interrupter, is provided with isolated column, and isolated column is extended to above windrow platform, filling Cover whirling Machine Structure is disposed adjacent with pusher and is provided with synchronous belt drive mechanism between the two, and pusher is provided with pushing head, pushing head with it is same Step tape handler is connected and moved back and forth along toothed belt transmission direction between pusher and filling rotary lid mechanism;
Described pusher includes:Pushing head, pushing head line slideway, pushing head cylinder, pushing head air cylinder support and Pushing head mounting platform, wherein:Pushing head is fixedly connected with the movable end of pushing head cylinder, correspondence pushing head cylinder in pushing head Provided with pushing head line slideway, pushing head cylinder fixing end is arranged on pushing head air cylinder support, and pushing head air cylinder support is with pushing away Material head mounting platform is fixedly connected, and pushing head mounting platform is provided with cog belt joggle piece and toothed synchronous in synchronous belt drive mechanism Band engagement;
Described filling rotary lid mechanism includes:Upper strata mobility framework cylinder, upper strata mobility framework, lower floor's fixed frame, filling Head and Cao rotating head are filled, wherein:Lower floor's fixed frame is fixed in frame, straight provided with upper strata mobility framework at the top of lower floor's fixed frame Upper strata mobility framework is fixed with line guide rail, upper strata mobility framework line slideway, the fixing end of upper strata mobility framework cylinder is set On lower floor's fixed frame, movable end be fixedly connected with upper strata mobility framework, it is straight along upper strata mobility framework in the mobility framework of upper strata The line guide rail direction of motion is provided with row's filling head and row's Cao rotating head.
Described frame is provided with the electric eye support being vertically arranged in conveying mechanism end both sides, and electric eye cradle top is provided with horizontal stroke A row is fixed with beam, crossbeam and lacks bottle detection electric eye.
The pushing head being connected with pushing head mounting platform is provided with described frame along tooth form synchronous belt transmission direction to install Platform line slideway.
Described filling head is arranged on filling head bracket and is connected with filling pump, and filling head bracket both sides are connected with filling Head bracket cylinder, filling head bracket gas cylinder one end is fixedly connected with upper strata mobility framework.
Described Cao rotating head is arranged on spiral cover head bracket and is connected with Cao rotating head motor, and spiral cover head bracket both sides are provided with rotation Headkerchief bracket gas cylinder and spiral cover head bracket line slideway, Cao rotating head bracket gas cylinder one end is fixedly connected with upper strata mobility framework.
Described interrupter includes:Isolated column, isolation gate upright, secured adjusted block, fix bar and isolated column connecting rod, Wherein:Isolated column spaced set is simultaneously fixedly connected with isolated column connecting rod, and secured adjusted block is relative with isolated column connecting rod to be set Put, each secured adjusted block is connected provided with through hole and by fix bar, and fix bar two ends are fixed on isolated column cradle top, isolated column Frame bottom is fixed in frame.
Technique effect
Compared with prior art, the utility model keeps the positioning of bottle constant all the time in pouring process, by filling The linear roundtrip operation of head and Cao rotating head realizes reversely capping, filling sterile liquid and the positive rotation immediately of larger capacity aseptic bottle The Automated condtrol of lid, linear roundtrip operation reduces the filling front and rear handover time operated with capping, spiral cover, shortens bottle The time separated with body is covered, filling quality and production efficiency is improved;The utility model also passes through linear round pusher Mechanism shortens finished product bottle and the handover time of bottle to be filled, further increases production efficiency;In filling head, Cao rotating head quantity Under the same conditions, production efficiency can be enhanced about more than once.
Brief description of the drawings
Fig. 1 is the utility model top view;
Fig. 2 be in Fig. 1 A to side view;
Fig. 3 be in Fig. 1 B to side view;
Fig. 4 be in Fig. 1 C to side view;
Fig. 5 be in Fig. 1 D to side view;
Fig. 6 is electric eye support and scarce bottle detection electric eye schematic diagram in the utility model;
Fig. 7 is scarce bottle detection process schematic diagram in the utility model;
In figure:Frame 1, isolated column 2, conveyer belt 3, drive roll 4, idler roller 5, driven roll 6, isolation gate upright 7, fixed tune Locking nub 8, fix bar 9, isolated column connecting rod 10, sterile filling bottle 11, lack bottle detection electric eye 12, electric eye support 13, pushing head 14, Pushing head air cylinder support 15, pushing head cylinder 16, pushing head mounting platform 17, pushing head mounting platform line slideway 18, synchronization Tape handler 19, driving motor 20, tooth form synchronous belt 21, cog belt joggle piece 22, pushing head line slideway 23, upper strata movement Framework line slideway 24, upper strata mobility framework cylinder 25, upper strata mobility framework 26, lower floor's fixed frame 27, spiral cover head bracket gas Cylinder 28, filling head bracket gas cylinder 29, spiral cover head bracket line slideway 30, filling head bracket 31, filling head 32, Cao rotating head motor 33rd, spiral cover head bracket 34, Cao rotating head 35, solid bottle locating piece 36, locating piece support 37, locating piece cylinder 38, fixed support platform 39th, labeling conveyer belt 40, filling pump 41, windrow platform 42.
Embodiment
Embodiment of the present utility model is elaborated below, the present embodiment using technical solutions of the utility model before Put and implemented, give detailed embodiment and specific operating process, but protection domain of the present utility model is not limited In following embodiments.
Embodiment 1
As shown in figure 1, the present embodiment include being arranged in frame 1 windrow platform 42, interrupter, conveying mechanism, push away Expect mechanism and filling rotary lid mechanism, wherein:Front end, the end of conveying mechanism are adjacent with windrow platform 42 and pusher respectively to be set Put, be provided with above conveying mechanism in hanging interrupter, interrupter and be provided with isolated column 2, isolated column 2 extends to windrow platform 42 tops, filling rotary lid mechanism is disposed adjacent with pusher and is provided with synchronous belt drive mechanism 19 between the two, and pusher is set There is pushing head 14, pushing head 14 is connected with synchronous belt drive mechanism 19 and along toothed belt transmission direction in pusher and filling rotation Moved back and forth between lid mechanism;
As depicted in figs. 1 and 2, described pusher includes:Pushing head 14, pushing head line slideway 23, pushing head gas Cylinder 16, pushing head air cylinder support 15 and pushing head mounting platform 17, wherein:Pushing head 14 and the movable end of pushing head cylinder 16 are consolidated Correspondence pushing head cylinder 16 is provided with pushing head line slideway 23 in fixed connection, pushing head 14, and the fixing end of pushing head cylinder 16 is set On pushing head air cylinder support 15, pushing head air cylinder support 15 is fixedly connected with pushing head mounting platform 17, and pushing head is installed flat Platform 17 is engaged provided with cog belt joggle piece 22 with tooth form synchronous belt 21 in synchronous belt drive mechanism 19;
As shown in Fig. 3, Fig. 4 and Fig. 5, described filling rotary lid mechanism includes:Upper strata mobility framework cylinder 25, upper strata movement Framework 26, lower floor's fixed frame 27, filling head 32 and Cao rotating head 35, wherein:Lower floor's fixed frame 27 is fixed in frame 1, under The top of layer fixed frame 27, which is provided with upper strata mobility framework line slideway 24, upper strata mobility framework line slideway 24, is fixed with upper strata Mobility framework 26, the fixing end of upper strata mobility framework cylinder 25 is arranged on lower floor's fixed frame 27, movable end and upper strata are moved Framework 26 is fixedly connected;In upper strata mobility framework 26 row's filling head 32 is provided with along the upper strata mobility framework line slideway direction of motion With row's Cao rotating head 35.
Described pushing head 14 is provided with some breach corresponding with sterile filling 11 body shape and size of bottle.
As shown in Fig. 2 described conveying mechanism includes conveyer belt 3 and the drive roll 4 being attached thereto, idler roller 5 and passive Roller 6.
As depicted in figs. 1 and 2, described interrupter includes:It is isolated column 2, isolation gate upright 7, secured adjusted block 8, solid Fixed pole 9 and isolated column connecting rod 10, wherein:The spaced set of isolated column 2 is to separate sterile filling bottle 11 so that sterile filling bottle 11 can smoothly enter pushing head 14, and isolated column 2 is fixedly connected with isolated column connecting rod 10, and secured adjusted block 8 is connected with isolated column Bar 10 is oppositely arranged, and each secured adjusted block 8 is connected provided with through hole and by fix bar 9, and the two ends of fix bar 9 are fixed on isolated column branch The top of frame 7, isolation gate upright 7 bottom is fixed in frame 1, and secured adjusted block 8 is fastened by bolts regulation isolated column connecting rod 10 with the relative position of fix bar 9, so as to adjust the height of isolated column 2.
As shown in Figure 6 and Figure 7, described frame 1 is provided with the electric eye support 13 being vertically arranged in conveying mechanism end both sides, The top of electric eye support 13, which is provided with crossbeam, crossbeam, is fixed with the scarce bottle detection electric eye 12 of a row;When scarce bottle detection electric eye 12 is detected When having scarce bottle, conveyer belt 3 is moved on, until each doleiform breach of pushing head 14 has conveyer belt 3 after bottle insertion to stop Operation.
The pushing head being connected with pushing head mounting platform 17 is provided with described frame 1 along tooth form synchronous belt transmission direction to pacify Assembling platform line slideway 18, described pushing head mounting platform line slideway 18 drives pusher in synchronous belt drive mechanism 19 Play a part of support pushing head mounting platform 17 when mobile, to keep balance, and ensure position of the sleeve mechanism in motion Precision.
As shown in figure 4, described filling head 32 is arranged on filling head bracket 31 and is connected with filling pump 41, filling head branch The both sides of frame 31 are connected with filling head bracket gas cylinder 29, and the one end of filling head bracket gas cylinder 29 is fixedly connected with upper strata mobility framework 26.
As shown in Figure 3 and Figure 5, described Cao rotating head 35 be arranged on spiral cover head bracket 34 and with the phase of Cao rotating head motor 33 Even, the both sides of spiral cover head bracket 34 are provided with Cao rotating head bracket gas cylinder 28, the one end of Cao rotating head bracket gas cylinder 28 and upper strata mobility framework 26 It is fixedly connected;
Preferably, the both sides of spiral cover head bracket 34 are provided with spiral cover head bracket line slideway 30, further to control spiral cover to operate The precision of front and rear Cao rotating head upper-lower position, so as to rapid alignment bottleneck.
As shown in Figure 1 and Figure 5, fixation support platform of the described filling rotary lid mechanism bottom provided with sterile filling bottle 11 39, described fixation support platform 39 is connected with labeling conveyer belt 40, and is waiting high level with conveyer belt 3, labeling conveyer belt 40 On face;
The described side of fixation support platform 39 is provided with solid bottle locating piece 36, Gu bottle locating piece 36 is fixed on locating piece support On 37 and provided with locating piece cylinder 38, locating piece support 37 is fixedly connected with solid bottle cylinder 38.
Described solid bottle locating piece 36 is provided with some breach corresponding with sterile filling 11 body shape and size of bottle.
Described each line slideway two ends carry stopping means.
The utility model embodiment operationally,
Sterile filling bottle 11 to be filled is placed on windrow platform 42 by being manually or mechanically turned into industry;According to sterile The size of filling bottle 11 adjusts the spacing and height of isolated column 2, if on the one hand forming dry passage and pusher on conveyer belt 3 Deng the center of gravity of matching, on the other hand stabilization sterile filling bottle 11, prevent sterile filling bottle 11 from falling influence on conveyer belt 3 subsequently Production;
The intermittent movement of conveyer belt 3, sterile filling bottle 11 enters the doleiform breach of pushing head 14, lacks bottle detection electric eye 12 and is not having In the case of detecting scarce bottle, the stop motion of conveyer belt 3, the pushing head mounting platform 17 under the effect of synchronous belt drive mechanism 19 Filling lathe turner position is moved into pushing head 14;
Into filling behind lathe turner position, sterile filling bottle 11 is placed in fixed support platform 39, and locating piece cylinder 38 promotes solid The empty sterile filling bottle 11 of 36 pairs of locating piece of bottle carries out solid bottle and positioning;Cao rotating head bracket gas cylinder 28 promotes spiral cover head bracket 34 to hang down Directly dropping to Cao rotating head 35 catches bottle cap, and Cao rotating head motor 33 is inverted, and bottle cap unclamps from body, while Cao rotating head bracket gas cylinder The rising of 28 vertical direction is return, and Cao rotating head 35 catches bottle cap away from body, reaches predeterminated position, and Cao rotating head bracket gas cylinder 28 stops Work;Then upper strata mobility framework cylinder 25 promotes upper strata mobility framework 26 to move horizontally forward, until filling head 32 is directed at sky Bottle bottleneck, filling head bracket gas cylinder 29 promotes the filling vertical direction of head bracket 31 to decline, reaches default filling to filling head 32 Terminate stroke after height, filling pump 41 starts, stop after predetermined filling amount is completed;The vertical direction of filling head bracket gas cylinder 29 Rise and return, upper strata mobility framework cylinder 25 pulls the horizontal direction of upper strata mobility framework 26 to be back to initial position, in Cao rotating head Terminate stroke after 35 alignment bottlenecks, Cao rotating head bracket gas cylinder 28 promotes spiral cover head bracket 34 vertically to drop to bottleneck, Cao rotating head electricity Machine 33 is rotated forward, and Cao rotating head bracket gas cylinder 28 continues to decline, and bottle cap is tightened, and Cao rotating head bracket gas cylinder 28 stops;Cao rotating head 35 afterwards Bottle cap is decontroled, Cao rotating head motor 33 stops operating, the return vertically upward of Cao rotating head bracket gas cylinder 28 drives Cao rotating head 35 to return to vertical Nogata to initial position, filling rotary lid mechanism is away from filling sterile filling bottle 11;Pushing head cylinder 16 pulls pushing head 14 terminate away from filling sterile filling bottle 11 to cylinder stroke, while pulling of the solid bottle locating piece 36 in locating piece cylinder 38 Lower return is away from filling sterile filling bottle 11;
Driving motor 20 is rotated, and synchronous belt drive mechanism 19 drives the return breach to pushing head 14 of pusher with isolating The location matches of column 2, then pushing head cylinder 16 promote forward, be embedded in the first-class sterile filling bottle 11 to be filled of conveyer belt 3 it Between interval in, carry out next time pusher it is filling;Filling sterile filling bottle 11 is again introduced into filling lathe turner position in pushing head 14 When, it is pushed away from fixing support platform 39 into labelling in conveyer belt 40, hence into labeling link.

Claims (10)

1. a kind of linear multi-station liquid asepsis dispensing apparatus, it is characterised in that including be arranged in frame windrow platform, Interrupter, conveying mechanism, pusher and filling rotary lid mechanism, wherein:Front end, the end of conveying mechanism are flat with windrow respectively Platform and pusher are disposed adjacent, and are provided with above conveying mechanism in hanging interrupter, interrupter and are provided with isolated column, isolation Column is extended to above windrow platform, and filling rotary lid mechanism is disposed adjacent with pusher and is provided with toothed belt transmission machine between the two Structure, pusher is provided with pushing head, and pushing head is connected with synchronous belt drive mechanism and along toothed belt transmission direction in pusher Moved back and forth between filling rotary lid mechanism.
2. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, described pusher Including:Pushing head, pushing head line slideway, pushing head cylinder, pushing head air cylinder support and pushing head mounting platform, wherein:Push away Material head is fixedly connected with the movable end of pushing head cylinder, and correspondence pushing head cylinder is provided with pushing head line slideway in pushing head, pushes away Material head cylinder fixing end is arranged on pushing head air cylinder support, and pushing head air cylinder support is fixedly connected with pushing head mounting platform, Pushing head mounting platform is engaged provided with cog belt joggle piece with tooth form synchronous belt in synchronous belt drive mechanism.
3. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, described filling spiral cover Mechanism includes:Upper strata mobility framework cylinder, upper strata mobility framework, lower floor's fixed frame, filling head and Cao rotating head, wherein:Lower floor Fixed frame is fixed in frame, and upper strata mobility framework line slideway is provided with the top of lower floor's fixed frame, and upper strata mobility framework is straight It is fixed with upper strata mobility framework on line guide rail, the fixing end of upper strata mobility framework cylinder is arranged on lower floor's fixed frame, activity End is fixedly connected with upper strata mobility framework, and a row is provided with along the upper strata mobility framework line slideway direction of motion in the mobility framework of upper strata Filling head and row's Cao rotating head.
4. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, described frame is defeated Send mechanism end both sides to be provided with the electric eye support that is vertically arranged, electric eye cradle top be provided with crossbeam, crossbeam be fixed with it is filling Head/row of Cao rotating head quantity identical one lacks bottle detection electric eye.
5. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, edge in described frame Tooth form synchronous belt transmission direction is provided with the pushing head mounting platform line slideway being connected with pushing head mounting platform.
6. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, described filling spiral cover Fixation support platform of the actuator base provided with sterile filling bottle, described fixation support platform side is provided with and sterile filling bottle bottle The corresponding solid bottle locating piece with groove of figure shape, Gu bottle locating piece is fixed on locating piece support and provided with locating piece cylinder, Locating piece support is fixedly connected with solid bottle cylinder.
7. linear multi-station liquid asepsis dispensing apparatus according to claim 3, it is characterized in that, described filling spiral cover Filling head is arranged on filling head bracket and is connected with filling pump in mechanism, and filling head bracket both sides are connected with filling head bracket gas Cylinder, filling head bracket gas cylinder one end is fixedly connected with upper strata mobility framework.
8. linear multi-station liquid asepsis dispensing apparatus according to claim 3, it is characterized in that, described filling spiral cover Cao rotating head is arranged on spiral cover head bracket and is connected with Cao rotating head motor in mechanism, and spiral cover head bracket both sides are provided with spiral cover head bracket Cylinder, Cao rotating head bracket gas cylinder one end is fixedly connected with upper strata mobility framework.
9. linear multi-station liquid asepsis dispensing apparatus according to claim 6, it is characterized in that, described fixed support Platform is in the upper level such as same with conveyer belt, labeling conveyer belt, and is connected with labeling conveyer belt.
10. linear multi-station liquid asepsis dispensing apparatus according to claim 1, it is characterized in that, described isolation machine Structure includes:Isolated column, isolation gate upright, secured adjusted block, fix bar and isolated column connecting rod, wherein:Isolated column is equidistantly set Put and be fixedly connected with isolated column connecting rod, secured adjusted block is oppositely arranged with isolated column connecting rod, each secured adjusted block is provided with Through hole is simultaneously connected by fix bar, and fix bar two ends are fixed on isolated column cradle top, and isolated column frame bottom is fixed on frame On.
CN201720259591.3U 2017-03-16 2017-03-16 Linear multi-station liquid asepsis dispensing apparatus Expired - Fee Related CN206599432U (en)

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Application Number Priority Date Filing Date Title
CN201720259591.3U CN206599432U (en) 2017-03-16 2017-03-16 Linear multi-station liquid asepsis dispensing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720259591.3U CN206599432U (en) 2017-03-16 2017-03-16 Linear multi-station liquid asepsis dispensing apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106744603A (en) * 2017-03-16 2017-05-31 江苏耿舜科技有限公司 Linear multi-station liquid asepsis dispensing apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106744603A (en) * 2017-03-16 2017-05-31 江苏耿舜科技有限公司 Linear multi-station liquid asepsis dispensing apparatus

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Granted publication date: 20171031

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