CN102701127B - Filling capping device - Google Patents

Filling capping device Download PDF

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Publication number
CN102701127B
CN102701127B CN201210223539.4A CN201210223539A CN102701127B CN 102701127 B CN102701127 B CN 102701127B CN 201210223539 A CN201210223539 A CN 201210223539A CN 102701127 B CN102701127 B CN 102701127B
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cylinder
screw capping
filling
gland
fixed
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CN201210223539.4A
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CN102701127A (en
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伊洪良
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Guangdong Sanxiang Intelligent Technology Co ltd
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ZHAOQING SANXIANG TEACHING INSTRUMENT MANUFACTURING Co Ltd
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Abstract

The invention discloses a filling capping device comprising a rotary disk component, a filling component, a cap pressing component and a screw capping component. The rotary disk component comprises a rotary disk and a pneumatic division plate which is used for driving the rotary disk to intermittently rotate; the filling component comprises a liquid injection needle, a liquid feeding pipe and a liquid injection lifting cylinder for driving the liquid injection needle to move up and down; the cap pressing component comprises a storage barrel, a transverse push cylinder and a cap pressing cylinder for pushing downwards a bottle cap to be added pushed by the transverse push cylinder; and the screw capping component comprises a screw capping motor, a screw capping lifting cylinder for driving the screw capping motor to move up and down and a rotating sleeve arranged at the free end of the screw capping motor, and a screw capping core arranged in the rotating sleeve. The filling capping device has a simple structure and is low in equipment cost; as the rotary disk is adopted to convey bottles, the volume of the entire device is reduced and subsequently the occupied area of the device is reduced; the filling capping device can be used for teaching demonstration; and furthermore, the space utilization rate of a workshop is improved.

Description

Filling capping device
Technical field
The present invention relates to a kind of package auxiliary device, be specifically related to a kind of filling capping device.
Background technology
When a lot of product export, all need to be contained in bottle, so that transport, preserve etc., because the filling operation of adding a cover of product, is the significant process of production.
Traditional filling process of adding a cover, is all by operating manually, and manual operation efficiency is lower, has directly affected the production efficiency of product, and in addition, for products such as some liquid, medicine, foods, manual operation also can cause certain safe and sanitary hidden danger.
In order to improve manually-operated defect, occurred that some are exclusively used in the filling device of adding a cover of product, but existing filling capping device structure is comparatively complicated, has improved the equipment cost of manufacturer, popularity rate is lower.
Summary of the invention
For the deficiencies in the prior art, object of the present invention is intended to provide a kind of filling capping device, and it is simple in structure, and equipment cost is lower.
For achieving the above object, the present invention adopts following technical scheme:
Filling capping device, comprises,
Rotary disc assembly, at least comprises a rotating disk and a peumatic dial, and the periphery of rotating disk is uniformly distributed multiple multiple grooves of putting of placing for bottle, and peumatic dial is used for driving rotating disk to do intermittent rotary; And,
The filling components, gland assembly, the screw capping assembly that are arranged on rotary disc assembly periphery, be arranged in order along the rotation direction of rotating disk;
Filling components, comprises the fluid injection pin that extends along short transverse, for feed tube that fluid injection pin and extraneous feed flow source are communicated with and for driving the up and down fluid injection lift cylinder of fluid injection pin;
Gland assembly, comprises the material storage tube for installing multiple stack lids, the gland cylinder for promoting to pre-install the horizontal pusher cylinder of bottle cap cross motion and promote for the prepackage bottle cap that horizontal pusher cylinder is pushed downwards;
Screw capping assembly, comprise screw capping motor, for drive screw capping motor up-and-down movement screw capping lift cylinder, be arranged on the free-ended rotary sleeve of screw capping motor, rotary sleeve is built-in with and the screw capping core of pre-installing bottle cap form fit.
Rotary disc assembly also comprises the sensor holder of bottom plate of turntable, ring-type, peumatic dial is fixedly mounted on bottom plate of turntable, rotating disk is fixedly connected with the free end of peumatic dial by a flange, sensor holder is fixedly connected with and is placed in rotating disk top with bottom plate of turntable, sensor holder bottom is fixed with and pushes away a bottle cylinder mounting plate, this pushes away and on bottle cylinder mounting plate, is fixed with one and pushes away a bottle cylinder, push away the free end of bottle cylinder along the radial expansion of rotating disk, unload from putting groove for the bottle that screw capping is completed; On sensor holder, be installed with and push away bottle sensor and driving sensor, driving sensor is positioned at the upper station of filling components, its signal output part is connected with the control end of peumatic dial, push away the lower station that bottle sensor is positioned at screw capping assembly, its signal output part is connected with the control end that pushes away bottle cylinder.
On bottom plate of turntable, be also fixed with a drip tray that is positioned at rotating disk below.
Filling components also comprises filling base, is fixed on the filling support on filling base, the cylinder part of fluid injection lift cylinder is fixed on filling support, its free end upward, the free end of fluid injection lift cylinder is fixed with a filling stay bearing plate, on filling stay bearing plate, be fixed with connector, fluid injection pin is communicated with feed tube by connector, the lower surface of filling stay bearing plate be installed with one by fluid injection pin be trapped among its inner side protective cover.
Gland assembly also comprises gland base plate, is fixed on two gland side plates on gland base plate and is fixed on the gland backboard that is positioned at two gland side plate outsides on gland base plate, laterally pusher cylinder is fixed on gland base plate, its free end toward the outer side and flexible direction and rotating disk radially consistent, laterally the free end of pusher cylinder is provided with a cylinder material folding pawl, in the time that the free end of horizontal pusher cylinder shrinks, cylinder material folding pawl be positioned at material storage tube lower openings under, the lower openings of material storage tube is provided with a blowing platform being fixed on gland backboard; The cylinder part of gland cylinder is fixed on the upper top of backboard, and its free end downward and be fixedly connected with a crownewr head.
Laterally the free end of pusher cylinder is installed with an erecting frame, cylinder material folding pawl is connected on this erecting frame, on gland backboard, be fixed with two erecting frame pilot bars parallel to each other, the bearing of trend of erecting frame pilot bar is with laterally the free-ended flexible direction of pusher cylinder is consistent, and erecting frame is slidably mounted on erecting frame pilot bar.
Gland assembly also comprises a gland sensor, and the signal output part of this gland sensor is connected with the control end of horizontal pusher cylinder and gland cylinder.
Screw capping assembly also comprises screw capping base, be fixed on two screw capping pilot bars that extend along short transverse on screw capping base, screw capping lift cylinder is fixed therein the upper top of a screw capping pilot bar, on two screw capping pilot bars, be slidably fitted with a slide block, slide block is fixed on the free end of screw capping lift cylinder, on slide block, be fixedly connected with a motor mount, the body of screw capping motor is fixed on motor mount, its turning cylinder down, rotary sleeve and screw capping core can slide along the turning cylinder of screw capping motor, on the turning cylinder of screw capping motor, be arranged with a retracing spring, this retracing spring is limited between the body of rotary sleeve and screw capping motor.
Beneficial effect of the present invention is:
Than prior art, the present invention is simple in structure, and equipment cost is lower, owing to adopting rotating disk to carry bottle, can reduce the volume of whole device, then reduce its area occupied, can utilize it to carry out teaching demonstration, meanwhile, in commercial production, can reduce the equipment cost of manufacturer, improve the space availability ratio in workshop.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of filling capping device of the present invention;
Fig. 2 is the structural representation of Fig. 1 turntable assembly;
Fig. 3 is the structural representation of filling components in Fig. 1;
Fig. 4 is the structural representation of gland assembly in Fig. 1;
Fig. 5 is the structural representation of screw capping assembly in Fig. 1;
Wherein: 1, rotary disc assembly; 101, bottom plate of turntable; 102, peumatic dial; 103, flange; 104, rotating disk; 1041, put groove; 105, push away a bottle cylinder mounting plate; 106, push away a bottle cylinder; 107, sensor holder; 1081, driving sensor; 1082, push away a bottle sensor; 109, cover plate; 110, drip tray; 2, filling components; 201, filling base; 202, filling support; 203, fluid injection lift cylinder; 204, filling stay bearing plate; 205, fluid injection pin; 206, feed tube; 207, connector; 208, protective cover; 3, gland assembly; 301, gland base plate; 302, cylinder erecting frame; 303, horizontal pusher cylinder; 304, gland side plate; 305, gland backboard; 306, gland sensor; 307, blowing platform; 308, material storage tube; 309, cross-tie plate; 310, cylinder mounting plate; 311, gland cylinder; 312, gland seat; 313, erecting frame; 314, cylinder material folding pawl; 315, striker plate; 316, erecting frame pilot bar; 4, screw capping assembly; 401, screw capping base; 402, pilot bar chuck; 403, screw capping pilot bar; 404, slide block; 405, screw capping lift cylinder; 406, cylinder geometrical clamp; 407, motor mount; 408, screw capping motor; 409, rotary sleeve; 410, retracing spring; 411, screw capping core.
Detailed description of the invention
Below, by reference to the accompanying drawings and detailed description of the invention, the present invention is described further:
As shown in Figure 1, for a kind of filling capping device of the present invention, it comprises rotary disc assembly 1, filling components 2, gland assembly 3, screw capping assembly 4, rotary disc assembly 1 is a disc shaped conveying mechanism, it is for delivery of pre-filling bottle of adding a cover, filling components 2, gland assembly 3, screw capping assembly 4 is arranged on the periphery of rotary disc assembly 1, and just want to be arranged in order along the feeding of rotary disc assembly 1, therefore, can think, filling components 2, gland assembly 3, screw capping assembly 4 is arranged on the position of rotary disc assembly 1 periphery different station, carry out filling to pre-filling bottle of adding a cover successively, gland, screw capping operation.
For another example Fig. 1 in conjunction with Fig. 2, rotary disc assembly 1 at least comprises a rotating disk 104 and a peumatic dial 102, the periphery of rotating disk 104 is uniformly distributed multiple multiple grooves 1041 of putting of placing for bottle, peumatic dial 102 is for driving rotating disk to do intermittent rotary, carries out corresponding processing and processes thereby bottle is transported to filling components 2, gland assembly 3, screw capping assembly 4 in the mode of intermittent moment.Rotary disc assembly 1 specifically can adopt following version, for realizing the connection of its parts, rotary disc assembly 1 also comprises bottom plate of turntable 101, the sensor holder 107 of ring-type, bottom plate of turntable 101 is for being arranged on work top by whole rotary disc assembly 1, peumatic dial 102 is fixedly mounted on bottom plate of turntable 101, rotating disk 104 is fixedly connected with the free end of peumatic dial 102 by a flange 103, sensor holder 107 and bottom plate of turntable 101 are fixedly connected with and are placed in the top of rotating disk 104, sensor holder 107 bottoms are fixed with and push away bottle cylinder mounting plate 105, this pushes away and on bottle cylinder mounting plate 105, is fixed with one and pushes away bottle cylinder 106, the free end that pushes away bottle cylinder 106 can be along the radial expansion of rotating disk 104, on sensor holder 107, be installed with and push away bottle sensor 1082, and driving sensor 1081, driving sensor 1081 is positioned at the upper station of filling components 2, its signal output part is connected with the control end of peumatic dial 102, push away the lower station that bottle sensor 1082 is positioned at screw capping assembly 4, its signal output part is connected with the control end that pushes away bottle cylinder 106, when a certain while turning to the putting groove 1041 and be built-in with bottle of station on filling components 2, driving sensor 1081 is accepted this signal, and this signal is transferred to controller, controller control peumatic dial 102 is opened, thereby this groove 1041 of putting that bottle is housed is rotated to the direction to filling components 2 along A, otherwise, when turning to corresponding with driving sensor 1081 putting while thering is no bottle in groove 1041, controller control peumatic dial 102 is closed, sense corresponding with it putting while having bottle in groove 1041 when pushing away bottle sensor 1082, signal is transferred to controller, controller control pushes away bottle cylinder 106 and starts, and the bottle that screw capping is completed is put groove 1041 and unloaded from this.
In addition, in order to prevent that liquid is unrestrained, the electric part of rotary disc assembly 1 is impacted, on bottom plate of turntable 101, be also fixed with a drip tray 110 being positioned at below rotating disk 104.And establish a cover plate 109 at sensor holder 107 upper covers.
For another example Fig. 1, and in conjunction with shown in Fig. 3, filling components 2 comprises the fluid injection pin 205 that extends along short transverse, for feed tube 206 that fluid injection pin 205 and extraneous feed flow source are connected and for driving the up and down fluid injection lift cylinder 203 of fluid injection pin 205, when use, in the time that bottle is delivered to filling components 2 by rotary disc assembly 1, fluid injection lift cylinder 203 drives fluid injection pin 205 to move downward, fluid injection pin 205 is inserted in bottle, complete after fluid injection, fluid injection lift cylinder 203 drives fluid injection pin 205 to rise again, departs from from bottleneck.Certainly, install for convenient, filling components 2 also includes a filling base 201, on filling base 201, be fixed with a filling support 202, the cylinder part of fluid injection lift cylinder 203 is fixed on filling support 202, its free end upward, the free end of fluid injection lift cylinder 203 is fixed with a filling stay bearing plate 204, on filling stay bearing plate 204, be fixed with connector 207, fluid injection pin 205 is communicated with feed tube 206 by connector 207, the lower surface of filling stay bearing plate 204 be installed with one by fluid injection pin 205 be trapped among its inner side protective cover 208, when operation, protective cover 208 for the protection of staff in when operation, do not stabbed by fluid injection pin 205.
For another example Fig. 1, and in conjunction with shown in Fig. 4, gland assembly 3 comprises material storage tube 308, for promoting the horizontal pusher cylinder 303 of bottle cap cross motion, and be urged to the gland cylinder 311 on bottle downwards for the bottle cap that horizontal pusher cylinder 303 is pushed, material storage tube 308 opening down, multiple successively bottle caps that stack is placed are placed in material storage tube 308 along short transverse, material storage tube 308 is opening down, in the time of needs gland, the material storage tube 308 bottle cap of below falls, below by horizontal pusher cylinder 303 crosswise pushings to gland cylinder 311, afterwards, meanwhile, the bottle through fluid injection is transported to gland assembly 3 by rotary disc assembly 1, gland cylinder 311 is pressed on the bottle cap of crosswise pushing the upper shed of this bottle.Laterally the free end of pusher cylinder 303 is provided with a cylinder material folding pawl 314, in the time that laterally pusher cylinder 303 pushes bottle cap, cylinder material folding pawl 314 tightens up, for clamping this bottle cap, and when laterally pusher cylinder 303 shrinks, cylinder material folding pawl 314 be positioned at material storage tube 308 lower openings under; Below material storage tube 308, be provided with a blowing platform 307, be positioned at material storage tube 308 the bottle cap of below be placed on this blowing platform 307, cylinder material folding pawl 314 with blowing platform 307 in same level position.This gland assembly 3 also comprises gland base plate 301, is fixed on two gland side plates 304 on gland base plate 301 and is fixed on the gland backboard 305 that is positioned at two gland side plate 304 outsides on gland base plate 301, laterally pusher cylinder 303 is fixed on gland base plate 301 by a cylinder erecting frame 302, blowing platform 307 is fixed on the midway location of gland backboard 305 short transverses, and 308 of material storage tubes are fixed on the upper top of gland backboard 305 by a cross-tie plate 309.Gland cylinder 311 is fixed on cross-tie plate 309 by a cylinder mounting plate 310.
For the ease of operation, the free end of above-mentioned horizontal pusher cylinder 303 is fixed with an erecting frame 313, cylinder material folding pawl 314 is fixed on erecting frame 313, on gland backboard 305, be fixed with two erecting frame pilot bars 316, the bearing of trend of this two erecting frames pilot bar 316 is consistent with the flexible direction of free end of horizontal pusher cylinder 303, erecting frame 313 is slidably socketed on two erecting frame pilot bars 316, under the drive of horizontal pusher cylinder 303, erecting frame 313 can be slided along the length direction of erecting frame pilot bar 316.On erecting frame 313, be positioned at the top of cylinder material folding pawl 314, also be provided with a striker plate 315, the effect of this striker plate 315 is, when bottle cap below cylinder material folding pawl 314 captures, this bottle of upper part of the cover bottle cap can be blocked, be located in material storage tube 308, in the time that horizontal pusher cylinder 303 is flexible, striker plate 315 leaves from the below of material storage tube 308, and bottle cap can be freely fallen on blowing platform 307.The free end of gland cylinder 311 is fixed with a gland seat 312, and in the time that the free end of gland cylinder 311 stretches downwards, it drives gland seat 312 to act on bottle cap top, and bottle cap can be pressed on bottle.For the ease of realizing Based Intelligent Control, gland assembly 3 also includes a gland sensor 306, in the time that gland assembly 3 is worked, in the time that bottle is transported to gland assembly 3 below by rotary disc assembly 1, gland sensor 306 senses this information, and being sent to controller, the horizontal pusher cylinder 303 of controller control and gland cylinder 311 are worked, and implement gland operation.
For another example Fig. 1, and in conjunction with shown in Fig. 5, screw capping assembly 4 comprise screw capping motor 408, for drive screw capping motor 408 up-and-down movements screw capping lift cylinder 405, be arranged on the rotary sleeve 409 in 408 rotating shafts of screw capping motor, rotary sleeve 409 is built-in with the screw capping core 411 with bottle cap form fit.The bottom of screw capping assembly 4 is provided with a screw capping base 401, two screw capping pilot bars 403 that arrange along short transverse are installed on screw capping base 401, two screw capping pilot bars 403 are fixed on screw capping base 401 by pilot bar chuck 402 respectively, screw capping lift cylinder 405 is fixed therein the upper end of a screw capping pilot bar 403 by a cylinder geometrical clamp 406, on two screw capping pilot bars 403, slip cap is connected to a slide block 404, under the drive of screw capping lift cylinder 405, slide block 404 is up and down along the short transverse of screw capping pilot bar 403, one side of slide block 404 is fixed with a motor mount 407, the body of screw capping motor 408 is fixed on motor mount 407, its free end down, rotary sleeve 409 and screw capping core 411 can slide along the turning cylinder of screw capping motor 408, on the turning cylinder of screw capping motor 408, be arranged with a retracing spring 410, this retracing spring 410 is limited between the body of rotary sleeve 409 and screw capping motor 408.In the time that the bottle that presses bottle cap is transported to screw capping assembly 4 below by rotary disc assembly 1, screw capping lift cylinder 405 drives screw capping motor 408 downwards, make rotary sleeve 409 entangle bottle cap, and make screw capping core 411 synchronize and coordinate with bottle cap, simultaneously, compressed at retracing spring 410, retracing spring 410 by screw capping core 411 to pressing down, make screw capping core 411 produce downward pressure to clamping bottle cap to bottle, afterwards, screw capping motor 408 rotates, and bottle cap is rotated with respect to bottle in being pressed downward, and finally makes bottle cap be rotatably connected on bottle.
In the present invention, by the conveying of rotary disc assembly 1, successively bottle is carried out to filling, gland, screw capping operation, what finally recycle rotary disc assembly 1 pushes away bottle cylinder 106 by the bottle discharge installing, can one load-transfer device be installed in rotary disc assembly 1 side, the input end of this load-transfer device is corresponding with the free end that pushes away bottle cylinder 106, and the bottle installing is pushed on load-transfer device, is transported to finished product storage station through load-transfer device.
For a person skilled in the art, can be according to technical scheme described above and design, make other various corresponding changes and distortion, and these all changes and distortion all should belong to the protection domain of the claims in the present invention within.

Claims (7)

1. filling capping device, is characterized in that, comprise,
Rotary disc assembly, at least comprises a rotating disk and a peumatic dial, and the periphery of rotating disk is uniformly distributed multiple multiple grooves of putting of placing for bottle, and peumatic dial is used for driving rotating disk to do intermittent rotary; And,
The filling components, gland assembly, the screw capping assembly that are arranged on rotary disc assembly periphery, be arranged in order along the rotation direction of rotating disk;
Filling components, comprises the fluid injection pin that extends along short transverse, for feed tube that fluid injection pin and extraneous feed flow source are communicated with and for driving the up and down fluid injection lift cylinder of fluid injection pin;
Gland assembly, comprises the material storage tube for installing multiple stack lids, the gland cylinder for promoting to pre-install the horizontal pusher cylinder of bottle cap cross motion and promote for the prepackage bottle cap that horizontal pusher cylinder is pushed downwards;
Screw capping assembly, comprise screw capping motor, for drive screw capping motor up-and-down movement screw capping lift cylinder, be arranged on the free-ended rotary sleeve of screw capping motor, rotary sleeve is built-in with and the screw capping core of pre-installing bottle cap form fit;
Rotary disc assembly also comprises the sensor holder of bottom plate of turntable, ring-type, peumatic dial is fixedly mounted on bottom plate of turntable, rotating disk is fixedly connected with the free end of peumatic dial by a flange, sensor holder is fixedly connected with and is placed in rotating disk top with bottom plate of turntable, sensor holder bottom is fixed with and pushes away a bottle cylinder mounting plate, this pushes away and on bottle cylinder mounting plate, is fixed with one and pushes away a bottle cylinder, push away the free end of bottle cylinder along the radial expansion of rotating disk, unload from putting groove for the bottle that screw capping is completed; On sensor holder, be installed with and push away bottle sensor and driving sensor, driving sensor is positioned at the upper station of filling components, its signal output part is connected with the control end of peumatic dial, push away the lower station that bottle sensor is positioned at screw capping assembly, its signal output part is connected with the control end that pushes away bottle cylinder.
2. filling capping device as claimed in claim 1, is characterized in that, is also fixed with a drip tray that is positioned at rotating disk below on bottom plate of turntable.
3. filling capping device as claimed in claim 1, it is characterized in that, filling components also comprises filling base, is fixed on the filling support on filling base, the cylinder part of fluid injection lift cylinder is fixed on filling support, its free end upward, the free end of fluid injection lift cylinder is fixed with a filling stay bearing plate, on filling stay bearing plate, be fixed with connector, fluid injection pin is communicated with feed tube by connector, the lower surface of filling stay bearing plate be installed with one by fluid injection pin be trapped among its inner side protective cover.
4. filling capping device as claimed in claim 1, it is characterized in that, gland assembly also comprises gland base plate, be fixed on two gland side plates on gland base plate, and be fixed on the gland backboard that is positioned at two gland side plates outsides on gland base plate, laterally pusher cylinder is fixed on gland base plate, its free end toward the outer side and flexible direction and rotating disk radially consistent, laterally the free end of pusher cylinder is provided with a cylinder material folding pawl, in the time that the free end of horizontal pusher cylinder shrinks, cylinder material folding pawl be positioned at material storage tube lower openings under, the lower openings of material storage tube is provided with a blowing platform being fixed on gland backboard, the cylinder part of gland cylinder is fixed on the upper top of backboard, and its free end downward and be fixedly connected with a crownewr head.
5. filling capping device as claimed in claim 4, it is characterized in that, laterally the free end of pusher cylinder is installed with an erecting frame, cylinder material folding pawl is connected on this erecting frame, on gland backboard, be fixed with two erecting frame pilot bars parallel to each other, the bearing of trend of erecting frame pilot bar is with laterally the free-ended flexible direction of pusher cylinder is consistent, and erecting frame is slidably mounted on erecting frame pilot bar.
6. filling capping device as claimed in claim 5, is characterized in that, gland assembly also comprises a gland sensor, and the signal output part of this gland sensor is connected with the control end of horizontal pusher cylinder and gland cylinder.
7. filling capping device as claimed in claim 1, it is characterized in that, screw capping assembly also comprises screw capping base, be fixed on two screw capping pilot bars that extend along short transverse on screw capping base, screw capping lift cylinder is fixed therein the upper top of a screw capping pilot bar, on two screw capping pilot bars, be slidably fitted with a slide block, slide block is fixed on the free end of screw capping lift cylinder, on slide block, be fixedly connected with a motor mount, the body of screw capping motor is fixed on motor mount, its turning cylinder down, rotary sleeve and screw capping core can slide along the turning cylinder of screw capping motor, on the turning cylinder of screw capping motor, be arranged with a retracing spring, this retracing spring is limited between the body of rotary sleeve and screw capping motor.
CN201210223539.4A 2012-06-29 2012-06-29 Filling capping device Active CN102701127B (en)

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