CN206591117U - A kind of solid state fermentation koji making disc machine - Google Patents
A kind of solid state fermentation koji making disc machine Download PDFInfo
- Publication number
- CN206591117U CN206591117U CN201720058855.9U CN201720058855U CN206591117U CN 206591117 U CN206591117 U CN 206591117U CN 201720058855 U CN201720058855 U CN 201720058855U CN 206591117 U CN206591117 U CN 206591117U
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- China
- Prior art keywords
- housing
- koji
- worm screw
- fixed
- worm gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010563 solid-state fermentation Methods 0.000 title claims abstract description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 13
- 239000010935 stainless steel Substances 0.000 claims abstract description 13
- 238000009413 insulation Methods 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims abstract description 12
- 239000011229 interlayer Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 18
- 230000003750 conditioning effect Effects 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 241000894006 Bacteria Species 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 4
- 230000004151 fermentation Effects 0.000 description 4
- 238000011534 incubation Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- -1 poly- ammonia Ester Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a kind of solid state fermentation koji making disc machine, and the inside and outside wall of its housing is stainless steel plate, and interlayer is polyurethane foam board heat-insulation layer, and inwall, the outer wall of upper lid are stainless steel plate, and interlayer is to set heating wires in polyurethane foam board heat-insulation layer, upper lid；Drawing mechanism and turning koji mechanism can be moved up and down, and disk is rotatable.Compared with prior art, the utility model is infected less by miscellaneous bacteria, and insulation, airtight performance is good.Energy-saving and environmental protection.Labour is reduced, labor productivity is improved, labor strength is reduced, improves the working environment of workers.
Description
Technical field
The utility model is related to fermentation leaven cultivating equipment, and in particular to a kind of solid state fermentation koji making disc machine.
Background technology
In recent years, with the hair at full speed of the every profession and trades such as industry, agricultural, mining industry, medical treatment, health, environmental protection, food, military project
Exhibition, demand of the every profession and trade to solid state fermentation equipment, it has also become an important problem.In China, though fermentation industry history is long-drawn-out
Long, still, till now, the development of Zymolysis Equipment is very slow, particularly more backward in terms of solid state fermentation, such as makes
Wine, wine vinegar, soy sauce brewing, enzyme preparation, yeast feed production etc., substantially also use ancient, workshop-based fermentation method.Technique
Condition is poor, and labor intensity is big, and the technique such as harsh environmental conditions, especially temperature, humidity, air-supply, stirring hardly results in guarantee,
It is more difficult to avoid the pollution of bacterium, basic assurance not quality.Solid state fermentation koji making disc machine is that instead of the biological training of artificial progress
Foster automation equipment, integrate into it is bent, go out it is bent, turn over song, temperature adjustment, damping, sterilization, stir culture totally enclosed type send out automatically
Ferment yeast producing device, is widely used in above-mentioned industry.But current solid state fermentation koji making disc machine still suffers from certain defect：It is existing
Koji-making room be usually civil engineering structure, be molded using formed by integrally casting reinforced concrete, because concrete structural surface is coarse, material
Easy wall built-up, cleaning is inconvenient, and concrete material has certain micro-pore in itself, and moisture and organic mass-energy, which are penetrated into, wherein multiplies
It is raw, easily infect miscellaneous bacteria.
In addition, the heating apparatus of existing koji-making room is generally the electric heating tube plus circulating fan being coiled in koji-making room, though
Right firing rate is fast, but material be heated it is uneven；Heat sink is circulating fan, and cooling rate is slower.
The content of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, discloses a kind of New Solid fermentation koji making disc machine,
Adopted the technical scheme that：
A kind of solid state fermentation koji making disc machine, including base, are installed in columnar housing on base, solid with housing upper end
The upper lid connect, disk, housing and upper lid go along with sb. to guard him into koji-making room, the support shaft that koji-making room is centrally disposed and upper lid and bottom seat is affixed,
Set to hold to open up on the circular disk of culture material, upper lid in support shaft and open up discharging opening on charging aperture, housing, its feature exists
In：Inwall, the outer wall of the housing are stainless steel plate, and interlayer is polyurethane foam board heat-insulation layer, and the inwall of the upper lid is double
Layer stainless steel plate, outer wall is stainless steel plate, and interlayer is to set heating wires in polyurethane foam board heat-insulation layer, inwall；Housing it is interior
Wall corresponds to the fixed disc-rotated main drive gear in lower section of disk；Distinguish the top that the outer wall of housing corresponds to disk
Fixed first lifting motor and the second lifting motor；The motor shaft of first lifting motor is outside housing and close to support shaft point
Worm gear engages the first outer worm screw of setting and the respectively in worm gear in not fixed first outer worm gear and first, the first outer worm gear and first
Worm screw in one, the first outer fixed input and output material motor of worm screw, the motor shaft of input and output material motor passes through the fixed discharging axle of housing, discharging axle
Upper winding discharging spiral, the lower end switching of discharging axle worm screw in one end of support shaft and first；The electricity of second lifting motor
Arbor is distinguished in worm gear in fixed second outer worm gear and second, the second outer worm gear and second outside housing and close to support shaft
Worm gear engages worm screw, the second outer fixed turning koji electric machine of worm screw, the motor of turning koji electric machine in setting the second outer worm screw and second respectively
Axle passes through the fixed stirring agitator of housing, and the lower end of stirring agitator worm screw in one end of support shaft and second is transferred.
Further, in addition to conditioning mechanism, described conditioning mechanism includes blower fan, with being opened on housing
The connected air inlet pipeline of air inlet, mend wet water tank, return air heater, the return air being connected with the air outlet being opened on housing
Pipeline.
Further, discharge system sets floating type baffle plate, and discharging is clean, surplus material is few.Adjusted in sort of quyi incubation
Material is smooth.
Further, described stirring agitator is on axle, the helical blade and agitating shaft that are installed in close to support shaft
Several stirring vanes composition, stirring vane has a certain degree with agitating shaft, and blade is adjustable.To in sort of quyi incubation
Material progress is in small, broken bits, turn over even.
Compared with prior art, the utility model material contact site is made using stainless steel, therefore material is by miscellaneous bacteria
Infection is few.Doubling plate laminated heat-preserving, adds insulation material insulation in interlayer, and airtight performance is good, and the air of outside can not enter to enter the room
It is interior, the index fermented required by each stage had both been met in yeast making process, living contaminants, sanitation and hygiene, equipment can not be allowed again
Easy to clean, corrosion-resistant, service life is long.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the partial enlarged drawing in Fig. 1 at upper dashed box.
Fig. 3 is the partial enlarged drawing in Fig. 1 at lower dashed box.
Embodiment
Referring to accompanying drawing, a kind of solid state fermentation koji making disc machine, including base 9, columnar housing 1 on base is installed in,
The affixed upper lid 8 with the upper end of housing 1, rotating disk 5, housing 1 and upper lid 8 go along with sb. to guard him into koji-making room, koji-making room it is centrally disposed with upper lid 8 and
Set to hold in the affixed support shaft 6 of base 9, support shaft 6 and open up charging aperture 10, shell on the circular disk 5 of culture material, upper lid
Discharging opening 20 is opened up on body 1, it is characterised in that：Inwall 11, the outer wall 12 of the housing 1 are stainless steel plate, and interlayer 13 is poly- ammonia
Ester cystosepiment heat-insulation layer, the inwall 81 of the upper lid 8 is double-deck stainless steel, and outer wall 82 is stainless steel plate, and interlayer 83 is poly- ammonia
Heating wires 84 are set in ester cystosepiment heat-insulation layer, inwall 81；Fixed drive in lower section that the inwall 11 of housing 1 corresponds to disk 5 is justified
The main drive gear 7 that disk is rotated；Distinguish fixed first lifting motor 50 and the in the top that the outer wall 12 of housing 1 corresponds to disk 5
Two lifting motors 60；The motor shaft of first lifting motor 50 is distinguishing the fixed first outer snail outside housing and close to support shaft 6
Worm gear 52 is engaged in the first outer worm screw 54 and first of setting respectively in turbine 52 in wheel 51 and first, the first outer worm gear 51 and first
Worm screw 53, the first outer fixed input and output material motor 40 of worm screw 54, the motor shaft of input and output material motor 40 passes through the fixed discharging axle of housing 1
21, winding discharging spiral 22 in discharging axle 21, the lower end turn of the worm screw 53 in one end of support shaft 6 and first of discharging axle 21
Connect；The motor shaft of second lifting motor 60 is distinguishing the fixed second outer worm gear 61 and second outside housing and close to support shaft 6
Worm gear 62 engages worm screw 63 in the second outer worm screw 64 and second of setting respectively in interior worm gear 62, the second outer worm gear 61 and second, the
The two outer fixed turning koji electric machines 30 of worm screw 64, the motor shaft of turning koji electric machine 30 passes through the fixed stirring agitator 4 of housing 1, stirring stirring
The lower end switching of the worm screw 63 in one end of support shaft 6 and second of device 4.Described stirring agitator by axle, be installed in it is close
Several stirring vanes composition on helical blade and agitating shaft at support shaft, stirring vane and agitating shaft are into certain angle
Degree, blade can adjust.To material progress is in small, broken bits in koji incubation, turn over even.Also include conditioning mechanism, described temperature adjustment
Air inlet pipeline, the wet water tank of benefit, return air heating dress that damping mechanism includes blower fan, is connected with the air inlet 70 being opened on housing 1
Put, the air return pipeline that the air outlet 80 with being opened on housing 1 is connected.Discharge system 22 sets floating type baffle plate, discharging is clean,
Surplus material is few.The smooth of material is adjusted in sort of quyi incubation.
The course of work of the present utility model is as follows：
1st, koji-making room：Material contact site is made using stainless steel, therefore material is infected less by miscellaneous bacteria.Double-layer plate is pressed from both sides
Layer insulation, adds insulation material insulation in interlayer, and airtight performance is good, and the air of outside can not be got in, in yeast making process
Both the index fermented required by each stage is met, living contaminants can not be allowed again, sanitation and hygiene, equipment is easy to clean, corrosion-resistant,
Service life is long.
2nd, feed：It is culture bed that raw material is sent to koji-making room by conveyer while revolution, it is culture bed in drive device
Under transmission, start running, the input and output material spiral of automatic lifting is raised to certain height, the effect turned round in propeller and disk
Lower material is shakeout on bed surface, and is uniformly distributed in many stratiforms.
3rd, discharge：Discharge system uses floating type baffle plate, goes out song totally, remains material few；It is culture bed in normal operation,
The discharging spiral of automatic lifting is reduced to disk plane, many stratiform materials are smoothly arranged in the presence of propeller and disk revolution
Go out, during discharge, need on the one hand to blow inward to prevent the temperature of song from rising, one side discharge.
4th, bent stirring is turned over：Using stirring agitating auger, turn over bent uniform, thorough.It is culture bed operating while, it institute it is supporting
Agitator also start shooting simultaneously operating, raw material will back and forth, up and down stir on bed surface, material is blended, and reaction is uniform.
5th, temperature-adjusting and humidity-adjusting device：, can be equably defeated by hot blast or cold wind with the pipeline passed through during aerated koji making
It is sent in koji-making room, temperature is uniform.
Claims (4)
1. a kind of solid state fermentation koji making disc machine, including base, are installed in columnar housing on base, affixed with housing upper end
Upper lid, disk, housing and upper lid go along with sb. to guard him into koji-making room, the centrally disposed support shaft affixed with upper lid and bottom seat in koji-making room, branch
Set to hold to open up on the circular disk of culture material, upper lid on support axle and open up discharging opening on charging aperture, housing, its feature exists
In：Inwall, the outer wall of the housing are stainless steel plate, and interlayer is polyurethane foam board heat-insulation layer, and the inwall of the upper lid is double
Layer stainless steel plate, outer wall is stainless steel plate, and interlayer is to set heating wires in polyurethane foam board heat-insulation layer, inwall；Housing it is interior
Wall corresponds to the fixed disc-rotated main drive gear in lower section of disk；Distinguish the top that the outer wall of housing corresponds to disk
Fixed first lifting motor and the second lifting motor；The motor shaft of first lifting motor is outside housing and close to support shaft point
Worm gear engages the first outer worm screw of setting and the respectively in worm gear in not fixed first outer worm gear and first, the first outer worm gear and first
Worm screw in one, the first outer fixed input and output material motor of worm screw, the motor shaft of input and output material motor passes through the fixed discharging axle of housing, discharging axle
Upper winding discharging spiral, the lower end switching of discharging axle worm screw in one end of support shaft and first；The electricity of second lifting motor
Arbor is distinguished in worm gear in fixed second outer worm gear and second, the second outer worm gear and second outside housing and close to support shaft
Worm gear engages worm screw, the second outer fixed turning koji electric machine of worm screw, the motor of turning koji electric machine in setting the second outer worm screw and second respectively
Axle passes through the fixed stirring agitator of housing, and the lower end of stirring agitator worm screw in one end of support shaft and second is transferred.
2. a kind of solid state fermentation koji making disc machine according to claim 1, it is characterised in that：Also include conditioning machine
Structure, described conditioning mechanism includes blower fan, the air inlet pipeline that is connected with the air inlet being opened on housing, the wet water tank of benefit,
Return air heater, the air return pipeline being connected with the air outlet being opened on housing.
3. a kind of solid state fermentation koji making disc machine according to claim 1, it is characterised in that：Discharge system sets floating type
Baffle plate.
4. a kind of solid state fermentation koji making disc machine according to claim 1, it is characterised in that：Described stirring agitator by
Axle, several stirring vanes composition being installed on the spiral and agitating shaft at the support shaft, stirring vane and agitating shaft into
Certain angle, blade can adjust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720058855.9U CN206591117U (en) | 2017-01-17 | 2017-01-17 | A kind of solid state fermentation koji making disc machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720058855.9U CN206591117U (en) | 2017-01-17 | 2017-01-17 | A kind of solid state fermentation koji making disc machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206591117U true CN206591117U (en) | 2017-10-27 |
Family
ID=60128562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720058855.9U Expired - Fee Related CN206591117U (en) | 2017-01-17 | 2017-01-17 | A kind of solid state fermentation koji making disc machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206591117U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109722380A (en) * | 2019-01-31 | 2019-05-07 | 广东海纳川生物科技股份有限公司 | A kind of fermentation disk |
| CN111704970A (en) * | 2020-07-16 | 2020-09-25 | 蔡艳红 | Making wine processing is with system bent machine |
| CN113100429A (en) * | 2021-05-27 | 2021-07-13 | 山东玉兔食品股份有限公司 | Process for producing high-nucleotide super-fresh soy sauce |
| CN117946841A (en) * | 2024-03-27 | 2024-04-30 | 辽宁帝华味精食品有限公司 | Disc starter propagation machine for fermentation processing |
-
2017
- 2017-01-17 CN CN201720058855.9U patent/CN206591117U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109722380A (en) * | 2019-01-31 | 2019-05-07 | 广东海纳川生物科技股份有限公司 | A kind of fermentation disk |
| CN111704970A (en) * | 2020-07-16 | 2020-09-25 | 蔡艳红 | Making wine processing is with system bent machine |
| CN113100429A (en) * | 2021-05-27 | 2021-07-13 | 山东玉兔食品股份有限公司 | Process for producing high-nucleotide super-fresh soy sauce |
| CN117946841A (en) * | 2024-03-27 | 2024-04-30 | 辽宁帝华味精食品有限公司 | Disc starter propagation machine for fermentation processing |
| CN117946841B (en) * | 2024-03-27 | 2024-06-11 | 辽宁帝华味精食品有限公司 | Disc starter propagation machine for fermentation processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171027 |