CN114456927A - Enzymolysis furnace capable of keeping internal uniform sealing reaction and implementation method thereof - Google Patents
Enzymolysis furnace capable of keeping internal uniform sealing reaction and implementation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及生物反应技术领域,特别涉及一种保持内部均匀密封反应的酶解炉及其实施方法。The invention relates to the technical field of biological reactions, in particular to an enzymatic hydrolysis furnace capable of maintaining a uniformly sealed reaction inside and an implementation method thereof.
背景技术Background technique
酶解炉系提供工艺酶解所需的温度、调整PH值并提供搅拌混合等保持酶活化及发挥酶作用、加速提高并完成生物反应过程的不锈钢容器, 广泛应用于纺织染整、蛋白的酶解转化、生物降解废水等领域。然而目前市面上大部分的酶解炉仍存在以下几点问题:The enzymatic hydrolysis furnace is a stainless steel container that provides the temperature required for the enzymatic hydrolysis of the process, adjusts the pH value, and provides stirring and mixing to keep the enzyme activated and exert its function, accelerate the improvement and complete the biological reaction process. It is widely used in textile dyeing and finishing, protein enzymes transformation, biodegradation of wastewater and other fields. However, most of the enzymatic hydrolysis furnaces on the market still have the following problems:
1、传统的酶解炉常常以顶部中心搅拌或侧搅拌的方式进行加速混合反应,搅拌过程料液的均匀性较差,容易导致产生局部反应的情况,大大影响了反应的速率;1. The traditional enzymatic hydrolysis furnace often accelerates the mixing reaction by means of top center stirring or side stirring. The uniformity of the material and liquid during the stirring process is poor, which easily leads to local reactions, which greatly affects the reaction rate;
2、传统的酶解炉通常采用夹套直通蒸汽达到灭酶的功能,然而蒸汽加热过程中密封性较差,容易导致水分的流失,循环冷却效果差,造成水资源的浪费,提高能耗。2. Traditional enzymolysis furnaces usually use jacketed straight-through steam to achieve the function of inactivating enzymes. However, during the steam heating process, the sealing performance is poor, which easily leads to the loss of water, and the circulation cooling effect is poor, resulting in waste of water resources and increased energy consumption.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种保持内部均匀密封反应的酶解炉及其实施方法,通过下搅拌装置将酶解内炉底部的物料翻搅至上端,配合上搅拌装置将上端物料进行混合,提高了搅拌均匀性,避免底部物料沉淀,保证了内部均匀反应,增加了酶化反应效率,以解决上述背景技术中提出的问题。The object of the present invention is to provide an enzymatic hydrolysis furnace that maintains a uniform internal sealing reaction and an implementation method thereof. The materials at the bottom of the enzymatic hydrolysis inner furnace are stirred to the upper end by the lower stirring device, and the materials at the upper end are mixed with the upper stirring device to improve the The uniformity of stirring is improved, the sedimentation of the bottom material is avoided, the internal uniform reaction is ensured, and the efficiency of the enzymatic reaction is increased, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种保持内部均匀密封反应的酶解炉,包括控温机构和酶解炉本体,控温机构上端内壁与酶解炉本体下端过盈连接,控温机构包括控温箱、控制面板和观察窗,控温箱一侧安装有控制面板,控制面板一侧设置有控制按键,控温箱另一侧开设有观察窗,观察窗上设置有液位尺,控温箱内设置有蒸汽室,蒸汽室内壁分别设置有温度感应器和湿度感应器,酶解炉本体包括控温外炉和酶解内炉,控温外炉上端与酶解内炉上端嵌套过盈连接。An enzymatic hydrolysis furnace capable of maintaining a uniform sealing reaction inside, comprising a temperature control mechanism and an enzymatic hydrolysis furnace body, the inner wall of the upper end of the temperature control mechanism and the lower end of the enzymatic hydrolysis furnace body are connected by interference, and the temperature control mechanism includes a temperature control box, a control panel and an observation window , a control panel is installed on one side of the temperature control box, a control button is arranged on one side of the control panel, an observation window is opened on the other side of the temperature control box, a liquid level gauge is arranged on the observation window, and a steam chamber is arranged in the temperature control box, and the steam The inner wall is respectively provided with a temperature sensor and a humidity sensor. The enzymatic hydrolysis furnace body includes a temperature-controlled outer furnace and an enzymatic hydrolysis inner furnace.
进一步的,控制面板设置为液晶显示屏,控制面板分别通过导线与温度感应器和湿度感应器电性连接。Further, the control panel is set as a liquid crystal display screen, and the control panel is electrically connected to the temperature sensor and the humidity sensor through wires respectively.
进一步的,控温外炉下表面中心设置有排水管,控温外炉下表面分别设置有均匀分布的蒸汽进口,控温外炉内壁下表面设置为开口向上的弧形,控温外炉内壁上表面设置为倾斜的斜坡,斜坡上表面一侧设置有冷却水进口,酶解内炉上表面中心设置有搅拌机构,酶解内炉上表面两侧分别设置有压力表、PH调节机构和加料机构。Further, a drain pipe is arranged in the center of the lower surface of the temperature-controlling outer furnace, uniformly distributed steam inlets are respectively arranged on the lower surface of the temperature-controlling outer furnace, the lower surface of the inner wall of the temperature-controlling outer furnace is arranged in an arc shape with an upward opening, and the inner wall of the temperature-controlling outer furnace is arranged in an arc shape with an upward opening. The upper surface is set as an inclined slope, a cooling water inlet is arranged on one side of the upper surface of the slope, a stirring mechanism is arranged in the center of the upper surface of the inner enzymatic hydrolysis furnace, and a pressure gauge, a PH adjusting mechanism and a feeding device are respectively arranged on both sides of the upper surface of the inner enzymatic hydrolysis furnace. mechanism.
进一步的,控温外炉上表面斜坡内壁分别设置有均匀分布的凝水板,凝水板下表面呈弧形,控温外炉内壁分别设置有与凝水板相对应的聚水条,聚水条中心设置有聚水槽,聚水槽上端分别与凝水板下表面中心下端连接,控温外炉下表面内壁分别设置有与聚水槽相对应的排水槽,排水槽分别与排水管上表面边沿连接。Further, uniformly distributed condensate plates are respectively arranged on the slope inner wall of the upper surface of the temperature-control outer furnace, the lower surface of the condensate plate is arc-shaped, and the inner wall of the temperature-control outer furnace is respectively provided with water collecting strips corresponding to the condensate plates. There is a water collecting groove in the center of the water strip, and the upper ends of the water collecting grooves are respectively connected with the lower end of the lower surface of the condensate plate. The inner wall of the lower surface of the temperature-controlled outer furnace is respectively provided with a drainage groove corresponding to the water collecting groove, and the drainage grooves are respectively connected with the upper surface edge of the drainage pipe. connect.
进一步的,控温外炉内壁下端设置有蒸汽风扇,蒸汽风扇中心通过销轴与风扇罩中心活动连接,风扇罩四周分别通过螺栓与控温外炉内壁四周固定连接,冷却水进口内侧与冷却水管固定连接,冷却水管与酶解内炉侧壁接触,冷却水管呈螺旋状缠绕在酶解内炉侧壁,酶解内炉侧壁分别设置有与冷却水管相适配的冷却槽。Further, a steam fan is arranged at the lower end of the inner wall of the temperature-controlled outer furnace, the center of the steam fan is movably connected to the center of the fan cover through a pin shaft, the periphery of the fan cover is fixedly connected to the inner wall of the temperature-controlled outer furnace through bolts, and the inner side of the cooling water inlet is connected to the cooling water pipe. Fixed connection, the cooling water pipe is in contact with the enzymatic hydrolysis inner furnace side wall, the cooling water pipe is spirally wound on the enzymatic hydrolysis inner furnace side wall, and the enzymatic hydrolysis inner furnace side wall is respectively provided with a cooling tank matched with the cooling water pipe.
进一步的,酶解内炉内壁上端设置有固定盘,固定盘中心设置有与搅拌机构相适配的通孔,固定盘四周分别通过螺栓与酶解内炉内壁固定连接,固定盘下表面分别设置有均匀分布的喷料头,固定盘上表面分别通过管道与PH调节盘管和加料盘管下表面固定连接,PH调节盘管一端与PH调节机构下端固定连接,加料盘管一端与加料机构下端固定连接,PH调节盘管和加料盘管分别与喷料头相互交错连接。Further, the upper end of the inner wall of the enzymatic hydrolysis furnace is provided with a fixed plate, the center of the fixed plate is provided with a through hole suitable for the stirring mechanism, the surrounding of the fixed plate is fixedly connected with the inner wall of the enzymatic hydrolysis inner furnace by bolts, and the lower surface of the fixed plate is respectively provided with There are evenly distributed spray heads. The upper surface of the fixed plate is fixedly connected to the PH adjustment coil and the lower surface of the feeding coil through pipes, respectively. One end of the PH adjustment coil is fixedly connected to the lower end of the PH adjustment mechanism, and one end of the feeding coil is connected to the lower end of the feeding mechanism. Fixed connection, the PH adjusting coil and the feeding coil are respectively connected to the spray head in a staggered manner.
进一步的,搅拌机构由第一电机、搅拌轴、上搅拌装置和下搅拌装置构成,第一电机下表面中心通过电机轴与减速机箱固定连接,减速机箱与酶解内炉上表面中心固定连接,减速机箱下端通过轴承与搅拌轴转动连接,搅拌轴下端通过轴承与固定底座转动连接,搅拌轴分别与上搅拌装置和下搅拌装置嵌套连接,上搅拌装置包括上轴套和搅拌棒,上轴套内壁与搅拌轴上端过盈连接,上轴套外壁分别设置有均匀分布的搅拌棒,搅拌棒分别以上轴套圆心为轴对称分布,相邻的搅拌棒分别交错设置。Further, the stirring mechanism is composed of a first motor, a stirring shaft, an upper stirring device and a lower stirring device, the center of the lower surface of the first motor is fixedly connected to the reduction box through the motor shaft, and the reduction box is fixedly connected to the center of the upper surface of the inner enzymatic hydrolysis furnace, The lower end of the reduction box is rotatably connected to the stirring shaft through a bearing, and the lower end of the stirring shaft is rotatably connected to the fixed base through a bearing. The stirring shaft is respectively connected to the upper stirring device and the lower stirring device. The upper stirring device includes an upper shaft sleeve and a stirring rod. The inner wall of the sleeve is connected with the upper end of the stirring shaft by interference, and the outer walls of the upper sleeve are respectively provided with uniformly distributed stirring rods.
进一步的,下搅拌装置包括下轴套和翻搅轴,下轴套内壁通过轴承与搅拌轴下端转动连接,下轴套下表面通过螺栓与固定底座固定连接,下轴套外壁分别设置有活动导槽,下轴套内壁一侧通过螺栓与侧锥齿轮固定连接,侧锥齿轮两侧分别与上锥齿轮和下锥齿轮啮合,上锥齿轮上表面与搅拌轴嵌套固定连接,下锥齿轮下表面与搅拌套上端嵌套固定连接,搅拌套下表面通过轴承与下轴套内壁下表面固定连接。Further, the lower stirring device includes a lower shaft sleeve and a turning shaft, the inner wall of the lower shaft sleeve is rotatably connected with the lower end of the stirring shaft through a bearing, the lower surface of the lower shaft sleeve is fixedly connected with the fixed base through bolts, and the outer wall of the lower shaft sleeve is respectively provided with movable guides. groove, one side of the inner wall of the lower bushing is fixedly connected with the side bevel gear through bolts, the two sides of the side bevel gear are meshed with the upper bevel gear and the lower bevel gear respectively, the upper surface of the upper bevel gear is nested and fixedly connected with the stirring shaft, and the lower bevel gear is The surface is nested and fixedly connected with the upper end of the stirring sleeve, and the lower surface of the stirring sleeve is fixedly connected with the lower surface of the inner wall of the lower shaft sleeve through a bearing.
进一步的,搅拌套两侧分别通过销轴与活动杆一端活动连接活动杆另一端分别通过销轴与翻搅轴一端活动连接,翻搅轴分别贯穿下轴套与活动导槽内壁两侧接触,活动导槽分别呈倾斜环状设置在下轴套侧壁,翻搅轴一端通过螺栓与第二电机固定连接,翻搅轴另一端分别通过螺栓与翻搅板固定连接。Further, both sides of the stirring sleeve are movably connected to one end of the movable rod through a pin shaft, and the other end of the movable rod is movably connected to one end of the turning shaft through a pin shaft, respectively, and the turning shaft passes through the lower shaft sleeve and contacts both sides of the inner wall of the movable guide groove, respectively. The movable guide grooves are respectively arranged in an inclined ring shape on the side wall of the lower shaft sleeve, one end of the turning shaft is fixedly connected with the second motor through bolts, and the other end of the turning shaft is fixedly connected with the turning plate through bolts respectively.
本发明提供另一种技术方案,一种保持内部均匀密封反应的酶解炉的实施方法,包括以下步骤:The present invention provides another technical solution, an implementation method of an enzymatic hydrolysis furnace that maintains a uniformly sealed reaction inside, comprising the following steps:
步骤一:分别通过加料机构将酶输入至加料盘管内,喷料头分别将酶均匀喷洒至酶解内炉内,PH调节盘管调整PH值;Step 1: The enzyme is input into the feeding coil through the feeding mechanism respectively, the spraying head sprays the enzyme evenly into the enzymatic hydrolysis inner furnace, and the pH adjusting coil adjusts the pH value;
步骤二:第一电机带动上搅拌装置和下搅拌装置对酶和底料进行充分的均匀混合,第二电机带动翻搅轴转动,从而将底部的物料翻转至上端,提高搅拌效率,提高酶解反应速度;Step 2: The first motor drives the upper stirring device and the lower stirring device to fully and uniformly mix the enzyme and the bottom material, and the second motor drives the turning shaft to rotate, so as to turn the bottom material to the upper end, improve the stirring efficiency, and improve the enzymatic hydrolysis reaction speed;
步骤三:酶解结束后,开启控温箱,将控温箱内的水加热至蒸汽状态,蒸汽通过蒸汽进口进入控温外炉,对酶解内炉内的物料起到灭酶的效果,灭酶完成后,过冷却水进口将冷却水输送至冷却水管,对酶解内炉内的物料进行冷却。Step 3: After the enzymatic hydrolysis is completed, the temperature control box is opened, and the water in the temperature control box is heated to a steam state, and the steam enters the temperature-controlled outer furnace through the steam inlet, which has the effect of inactivating the enzyme on the materials in the enzymatic hydrolysis inner furnace. After the enzyme inactivation is completed, the cooling water is transported to the cooling water pipe through the cooling water inlet to cool the materials in the enzymatic hydrolysis furnace.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明提出的一种保持内部均匀密封反应的酶解炉及其实施方法,通过蒸汽风扇提高蒸汽传输速度,保证了控温外炉内的温度均匀性,提高了升温速度,提高酶解效率,凝水板将冷却的蒸汽水珠聚集输送至排水槽,集中排水,提高了水资源的利用率,减少水资源的投入,降低生产成本,同时防止水珠下落造成影响蒸汽上升速度,起到了恒温的目的。1. A kind of enzymolysis furnace for keeping the internal uniform sealing reaction and its implementation method proposed by the present invention, the steam transmission speed is improved by the steam fan, the temperature uniformity in the temperature-controlled outer furnace is guaranteed, the heating speed is improved, and the enzymatic hydrolysis is improved. Efficiency, the condensate plate collects and transports the cooled steam water droplets to the drainage tank, concentrates the drainage, improves the utilization rate of water resources, reduces the input of water resources, reduces the production cost, and at the same time prevents the drop of water droplets from affecting the steam rising speed and increasing the to the purpose of constant temperature.
2.本发明提出的一种保持内部均匀密封反应的酶解炉及其实施方法,酶解内炉侧壁分别设置有与冷却水管相适配的冷却槽,增加了与冷却水管的接触面积,从而提高了冷却效率,减少冷却水资源的使用,更加环保,通过喷料头均匀加料或进行PH调节,配合搅拌机构从而提高了混合均匀性,降低能耗。2. An enzymatic hydrolysis furnace that maintains a uniform internal sealing reaction and its implementation method proposed by the present invention, the side walls of the enzymatic hydrolysis inner furnace are respectively provided with cooling grooves that are adapted to the cooling water pipes, which increases the contact area with the cooling water pipes, Thereby, the cooling efficiency is improved, the use of cooling water resources is reduced, and it is more environmentally friendly. The material is uniformly fed or PH adjusted by the spray head, and the mixing mechanism is combined to improve the mixing uniformity and reduce energy consumption.
3.本发明提出的一种保持内部均匀密封反应的酶解炉及其实施方法,通过下搅拌装置将酶解内炉底部的物料翻搅至上端,配合上搅拌装置将上端物料进行混合,提高了搅拌均匀性,避免底部物料沉淀,保证了内部均匀反应,增加了酶化反应效率。3. An enzymatic hydrolysis furnace that maintains a uniform internal sealing reaction and its implementation method proposed by the present invention, the materials at the bottom of the enzymatic hydrolysis inner furnace are stirred to the upper end by the lower stirring device, and the materials at the upper end are mixed with the upper stirring device, so as to improve the efficiency of the process. The uniformity of stirring is improved, the sedimentation of bottom materials is avoided, the internal uniform reaction is ensured, and the efficiency of the enzymatic reaction is increased.
附图说明Description of drawings
图1为本发明的整体结构立体图;1 is a perspective view of the overall structure of the present invention;
图2为本发明的控温机构立体图;2 is a perspective view of the temperature control mechanism of the present invention;
图3为本发明的酶解炉本体立体图;Fig. 3 is the perspective view of the body of the enzymatic hydrolysis furnace of the present invention;
图4为本发明的酶解炉本体局部剖视图;4 is a partial cross-sectional view of the body of the enzymatic hydrolysis furnace of the present invention;
图5为本发明的控温外炉剖视图;5 is a sectional view of the temperature-controlled outer furnace of the present invention;
图6为本发明的酶解内炉剖视图;6 is a cross-sectional view of the enzymatic hydrolysis inner furnace of the present invention;
图7为本发明的搅拌机构立体图;7 is a perspective view of a stirring mechanism of the present invention;
图8为本发明的下搅拌装置局部立体图。8 is a partial perspective view of the lower stirring device of the present invention.
图中:1、控温机构;11、控温箱;12、控制面板;13、观察窗;14、控制按键;15、液位尺;16、蒸汽室;17、温度感应器;18、湿度感应器;2、酶解炉本体;21、控温外炉;211、排水管;212、蒸汽进口;213、冷却水进口;214、凝水板;215、聚水条;216、排水槽;217、蒸汽风扇;218、风扇罩;219、冷却水管;22、酶解内炉;221、压力表;222、PH调节机构;223、加料机构;224、固定盘;225、PH调节盘管;226、加料盘管;227、喷料头;23、搅拌机构;231、第一电机;232、搅拌轴;233、上搅拌装置;2331、上轴套;2332、搅拌棒;234、下搅拌装置;2341、下轴套;2342、翻搅轴;2343、活动导槽;2344、侧锥齿轮;2345、上锥齿轮;2346、下锥齿轮;2347、搅拌套;2348、活动杆;2349、第二电机;235、减速机箱;236、固定底座;237、翻搅板;24、冷却槽。In the figure: 1. Temperature control mechanism; 11. Temperature control box; 12. Control panel; 13. Observation window; 14. Control buttons; 15. Liquid level gauge; 16. Steam chamber; 17. Temperature sensor; 18. Humidity Sensor; 2. Enzymatic hydrolysis furnace body; 21. Temperature-controlled outer furnace; 211. Drain pipe; 212, Steam inlet; 213, Cooling water inlet; 214, Condensate plate; 215, Water collecting strip; 217, steam fan; 218, fan cover; 219, cooling water pipe; 22, enzymatic hydrolysis inner furnace; 221, pressure gauge; 222, PH adjustment mechanism; 223, feeding mechanism; 224, fixed plate; 225, PH adjustment coil; 226, feeding coil; 227, spraying head; 23, stirring mechanism; 231, first motor; 232, stirring shaft; 233, upper stirring device; 2331, upper shaft sleeve; 2332, stirring rod; 234,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-2,一种保持内部均匀密封反应的酶解炉,包括控温机构1和酶解炉本体2,控温机构1上端内壁与酶解炉本体2下端过盈连接,控温机构1包括控温箱11、控制面板12和观察窗13,控温箱11一侧安装有控制面板12,控制面板12一侧设置有控制按键14,控温箱11另一侧开设有观察窗13,观察窗13上设置有液位尺15,控温箱11内设置有蒸汽室16,蒸汽室16内壁分别设置有温度感应器17和湿度感应器18,控制面板12设置为液晶显示屏,控制面板12分别通过导线与温度感应器17和湿度感应器18电性连接,通过控制面板12实时显示蒸汽室16内的温室度,方便控制酶解炉本体2的温度达到酶解温度,同时防止蒸汽室16内部的湿度过低造成控温机构1的损坏,提高了控温机构1的使用寿命;Please refer to Figure 1-2, an enzymatic hydrolysis furnace that maintains a uniform and sealed reaction inside, including a
请参阅图3-6,酶解炉本体2包括控温外炉21和酶解内炉22,控温外炉21上端与酶解内炉22上端嵌套过盈连接,控温外炉21下表面中心设置有排水管211,控温外炉21下表面分别设置有均匀分布的蒸汽进口212,控温外炉21内壁下表面设置为开口向上的弧形,控温外炉21内壁上表面设置为倾斜的斜坡,斜坡上表面一侧设置有冷却水进口213,酶解内炉22上表面中心设置有搅拌机构23,酶解内炉22上表面两侧分别设置有压力表221、PH调节机构222和加料机构223,控温外炉21上表面斜坡内壁分别设置有均匀分布的凝水板214,凝水板214下表面呈弧形,控温外炉21内壁分别设置有与凝水板214相对应的聚水条215,聚水条215中心设置有聚水槽,聚水槽上端分别与凝水板214下表面中心下端连接,控温外炉21下表面内壁分别设置有与聚水槽相对应的排水槽216,排水槽216分别与排水管211上表面边沿连接,控温外炉21内壁下端设置有蒸汽风扇217,蒸汽风扇217中心通过销轴与风扇罩218中心活动连接,风扇罩218四周分别通过螺栓与控温外炉21内壁四周固定连接,通过蒸汽风扇217将蒸汽迅速输送至控温外炉21上端,避免蒸汽输送过程中造成冷却导致控温外炉21上端无法达到酶解温度,保证了控温外炉21内的温度均匀性,提高了升温速度,提高酶解效率,蒸汽冷却形成的水珠通过凝水板214滑落至排水槽216,通过排水管211排入蒸汽室16内进行循环加热,提高了水资源的利用率,减少水资源的投入,降低生产成本,同时防止水珠下落造成影响蒸汽上升速度,起到了恒温的目的,冷却水进口213内侧与冷却水管219固定连接,冷却水管219与酶解内炉22侧壁接触,冷却水管219呈螺旋状缠绕在酶解内炉22侧壁,酶解内炉22侧壁分别设置有与冷却水管219相适配的冷却槽24,增加了与冷却水管219的接触面积,从而提高了冷却效率,减少冷却水资源的使用,降低能耗,更加环保,酶解内炉22内壁上端设置有固定盘224,固定盘224中心设置有与搅拌机构23相适配的通孔,固定盘224四周分别通过螺栓与酶解内炉22内壁固定连接,固定盘224下表面分别设置有均匀分布的喷料头227,固定盘224上表面分别通过管道与PH调节盘管225和加料盘管226下表面固定连接,PH调节盘管225一端与PH调节机构222下端固定连接,加料盘管226一端与加料机构223下端固定连接,PH调节盘管225和加料盘管226分别与喷料头227相互交错连接,通过喷料头227均匀加料或进行PH调节,配合搅拌机构23从而提高了混合均匀性;Please refer to Fig. 3-6, the enzymatic
请参阅7-8,搅拌机构23由第一电机231、搅拌轴232、上搅拌装置233和下搅拌装置234构成,第一电机231下表面中心通过电机轴与减速机箱235固定连接,减速机箱235与酶解内炉22上表面中心固定连接,减速机箱235下端通过轴承与搅拌轴232转动连接,搅拌轴232下端通过轴承与固定底座236转动连接,搅拌轴232分别与上搅拌装置233和下搅拌装置234嵌套连接,上搅拌装置233包括上轴套2331和搅拌棒2332,上轴套2331内壁与搅拌轴232上端过盈连接,上轴套2331外壁分别设置有均匀分布的搅拌棒2332,搅拌棒2332分别以上轴套2331圆心为轴对称分布,相邻的搅拌棒2332分别交错设置,下搅拌装置234包括下轴套2341和翻搅轴2342,下轴套2341内壁通过轴承与搅拌轴232下端转动连接,下轴套2341下表面通过螺栓与固定底座236固定连接,下轴套2341外壁分别设置有活动导槽2343,下轴套2341内壁一侧通过螺栓与侧锥齿轮2344固定连接,侧锥齿轮2344两侧分别与上锥齿轮2345和下锥齿轮2346啮合,上锥齿轮2345上表面与搅拌轴232嵌套固定连接,下锥齿轮2346下表面与搅拌套2347上端嵌套固定连接,搅拌套2347下表面通过轴承与下轴套2341内壁下表面固定连接,搅拌套2347两侧分别通过销轴与活动杆2348一端活动连接活动杆2348另一端分别通过销轴与翻搅轴2342一端活动连接,翻搅轴2342分别贯穿下轴套2341与活动导槽2343内壁两侧接触,活动导槽2343分别呈倾斜环状设置在下轴套2341侧壁,翻搅轴2342一端通过螺栓与第二电机2349固定连接,翻搅轴2342另一端分别通过螺栓与翻搅板237固定连接,通过第二电机2349带动翻搅板237进行翻转,搅拌轴232转动带动上锥齿轮2345转动,从而通过侧锥齿轮2344带动下锥齿轮2346转动,搅拌套2347带动翻搅轴2342沿活动导槽2343上下转动,从而将酶解内炉22底部的物料翻搅至上端,配合搅拌棒2332将上端物料进行混合,提高了搅拌均匀性,避免底部物料沉淀,保证了内部均匀反应,增加了酶化反应效率。Please refer to 7-8. The stirring
本发明提供另一种技术方案,一种保持内部均匀密封反应的酶解炉的实施方法,包括以下步骤:The present invention provides another technical solution, an implementation method of an enzymatic hydrolysis furnace that maintains a uniformly sealed reaction inside, comprising the following steps:
步骤一:分别通过加料机构223将酶输入至加料盘管226内,喷料头227分别将酶均匀喷洒至酶解内炉22内,PH调节盘管225调整PH值;Step 1: respectively input the enzyme into the feeding
步骤二:第一电机231带动上搅拌装置233和下搅拌装置234对酶和底料进行充分的均匀混合,第二电机2349带动翻搅轴2342转动,从而将底部的物料翻转至上端,提高搅拌效率,提高酶解反应速度;Step 2: The
步骤三:酶解结束后,开启控温箱11,将控温箱11内的水加热至蒸汽状态,蒸汽通过蒸汽进口212进入控温外炉21,对酶解内炉22内的物料起到灭酶的效果,灭酶完成后,过冷却水进口213将冷却水输送至冷却水管219,对酶解内炉22内的物料进行冷却。Step 3: After the enzymatic hydrolysis is completed, the
综上所述,本保持内部均匀密封反应的酶解炉及其实施方法,通过控制面板12实时显示蒸汽室16内的温室度,方便控制酶解炉本体2的温度达到酶解温度,同时防止蒸汽室16内部的湿度过低造成控温机构1的损坏,提高了控温机构1的使用寿命,通过蒸汽风扇217将蒸汽迅速输送至控温外炉21上端,避免蒸汽输送过程中造成冷却导致控温外炉21上端无法达到酶解温度,保证了控温外炉21内的温度均匀性,提高了升温速度,提高酶解效率,蒸汽冷却形成的水珠通过凝水板214滑落至排水槽216,通过排水管211排入蒸汽室16内进行循环加热,提高了水资源的利用率,减少水资源的投入,降低生产成本,同时防止水珠下落造成影响蒸汽上升速度,起到了恒温的目的,酶解内炉22侧壁分别设置有与冷却水管219相适配的冷却槽24,增加了与冷却水管219的接触面积,从而提高了冷却效率,减少冷却水资源的使用,降低能耗,更加环保,通过喷料头227均匀加料或进行PH调节,配合搅拌机构23从而提高了混合均匀性,通过第二电机2349带动翻搅板237进行翻转,搅拌轴232转动带动上锥齿轮2345转动,从而通过侧锥齿轮2344带动下锥齿轮2346转动,搅拌套2347带动翻搅轴2342沿活动导槽2343上下转动,从而将酶解内炉22底部的物料翻搅至上端,配合搅拌棒2332将上端物料进行混合,提高了搅拌均匀性,避免底部物料沉淀,保证了内部均匀反应,增加了酶化反应效率。To sum up, the enzymatic hydrolysis furnace for keeping the internal uniform sealing reaction and the implementation method thereof can display the greenhouse temperature in the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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