CN202705257U - Fixed organic material fermentation machine - Google Patents

Fixed organic material fermentation machine Download PDF

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Publication number
CN202705257U
CN202705257U CN201220282999XU CN201220282999U CN202705257U CN 202705257 U CN202705257 U CN 202705257U CN 201220282999X U CN201220282999X U CN 201220282999XU CN 201220282999 U CN201220282999 U CN 201220282999U CN 202705257 U CN202705257 U CN 202705257U
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CN
China
Prior art keywords
fermentation
fermentation cylinder
cylinder
rotation axis
motor
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201220282999XU
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Chinese (zh)
Inventor
曾志文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Wan Ji Biological Technology Co., Ltd.
Original Assignee
GUANGZHOU NONGGUAN BIOTECH CO Ltd
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Priority to CN201220282999XU priority Critical patent/CN202705257U/en
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Publication of CN202705257U publication Critical patent/CN202705257U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Processing Of Solid Wastes (AREA)
  • Fertilizers (AREA)

Abstract

The utility model utilizes a fixed organic material fermentation machine which comprises a base, a fermentation cylinder, a motor, an electric control box, an air purifier and microwave electromagnetic heaters. Two ends of the fermentation cylinder are fixedly erected on the base, the motor is electrically connected with the electric control box, and a rotary shaft is arranged on the motor. The rotary shaft is a hollow pipeline, is provided with an air outlet, and penetrates through the middle portion of the fermentation cylinder. A plurality of rows of forwards-inclining blades are arranged on the rotary shaft in an extending mode, the motor drives the rotary shaft to rotate to enable the blades fixed on the rotary shaft to drive organic materials to rotate synchronously with the blades, and the organic materials are pushed to the rear end of the fermentation cylinder from the front end of the fermentation cylinder. The air purifier is positioned at the upper potion at the rear end of the fermentation cylinder, and the microwave electromagnetic heaters are arranged at two ends at the bottom of the outer wall of the fermentation cylinder. The fixed organic material fermentation machine can continuously ferment organic fertilizers, has high efficiency, saves energy, and is strong in practicability, capable of being matched with the existing fungicide, strong in adaptability and complete in function. Furthermore, the fixed organic material fermentation machine can ferment a variety of raw materials and mixtures of raw materials with different water contents and can be used in various climate environments.

Description

Fixed organic materials fermentation machine
Technical field
The utility model relates to fermentation equipment, relates in particular to a kind of fixed organic fertilizer fermentation machine.
Background technology
Along with the rise of Organic food, fertilizer is also more and more paid attention to.The production process of tradition fertilizer is mostly rough, and process is uncontrollable, and quality product differs, and is difficult to reach stdn scale operation.Engender some organic fertilizer production equipment on the market, such as fermentation cabin, fermentation machine etc., but fermentation cabin mostly is anaerobically fermenting, and fermentation period is long; Carry out the many complex structures of fermentation machine of aerobic fermentation, the patent No. is the application for a patent for invention of ZL 200710067531.2, disclose a kind of organic refuse horizontal multiple-chamber processing unit, comprised fermentation unit, feeding device, whipping appts, leachate recycle device, heating unit and ventilation plant; Be that two horizontal fermentation cabin are horizontally disposed, continuous by the sealing-duct of feeding device; Be comprised of stir shaft and dismantled and assembled blade, stir shaft is horizontally fixed on the middle part of the first fermentation cabin and the second fermentation cabin by bearing; One end of stir shaft links to each other with transmission shaft by belt pulley.
Summary of the invention
In view of this, be necessary for the problems referred to above, but provide a kind of automatization simple in structure, energy-efficient, the short continuously feeding discharging of fermentation period fixed organic fertilizer fermentation machine.
To achieve these goals, the utility model adopts a kind of fixed organic fertilizer fermentation machine, comprise pedestal, the fermentation cylinder, motor, electric control box, air purifier and microwave electromagnetic well heater, the two ends anchor of described fermentation cylinder is located on the pedestal, motor and electric control box are electrically connected, motor is provided with rotation axis, rotation axis is hollow pipeline and is provided with air outlet, rotation axis is through fermentation cylinder middle part, be extended with number on the rotation axis discharged to the blade of top rake, during the fermentation, described motor drives rotation axis and rotates except warm air or hot steam are provided, and so that the blade that is fixed on the rotation axis drives thereupon synchronously rotation of organic materials, and advanced to the back-end by the front end of fermentation cylinder; Air purifier is positioned at fermentation tube rear end top, and the microwave electromagnetic well heater is at each one at two ends, fermentation drum outer wall bottom.
In the utility model, can further include following technical characterictic:
The two ends of described fermentation cylinder are solid cover, admittedly the cover center is provided with bearing, rotation axis is fixed on admittedly by bearing and puts.
Described blade is divided on the rotation axis, and the interval equates between the blade.The height of described blade is for the 2/3-3/3 of fermentation cylinder radius, along axis direction to drum front end inclination 1-10 degree.
Described pedestal is comprised of base and spring, and spring is between pedestal and fermentation cylinder.
Described fermentation drum outer wall is coated with thermal insulation layer.
There is gas blower described cylinder front portion, and rear upper end is provided with induced draught system, and induced draught system connects air purifier and fermentation cylinder.
The shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described fermentation cylinder respectively, are used for controlling respectively the physico-chemical parameter of organic materials.
The utility model compared with prior art, beneficial effect is obvious.
(1) sustainable charging discharging, it is inner that organic materials enters fermentation cylinder incessantly by opening for feed, but enter in the fermentation cylinder organic materials by fermentation after continuous discharge, also have the material stirring function, greatly improved the efficient of fermentation and the productive rate of fertilizer;
(2) be widely used, the described fermentation materials for the treatment of is in extensive range, comprises agricultural wastes, the remaining organic waste in kitchen, food organic waste, municipal wastes, industrial organic wastes etc.;
(3) automated operation realizes the fertilizer continuous ferment, and energy-efficient, installed capacity is larger, and the time of fermenting has been shortened in the roller fermentation greatly, has obviously improved fermentation efficiency;
(3) controllability is strong, by to when fermentation organic materials physico-chemical parameter monitor constantly and regulate, optimization of fermentation conditions is saved fermentation time, to play the effect that improves fermentation efficiency and quality;
(4) practical, energy and existing microbial inoculum are complementary, and can provide best breeding environment for microorganism, bring into play to greatest extent the various high-performances of biological bacteria;
(5) strong adaptability, function is more complete; Can adapt to plurality of raw materials, and the mixture of the raw material of different water cut, can adapt to multiple climatope, can adapt to the serialization operation, can adapt to again the intermittent mode operation;
(6) fermentation, baking operation carry out in the inter-sync of fermentation cylinder, the microwave electromagnetic heater heats of fermentation cylinder front end can make material heat up, make microorganism enter faster fermenting process, the microwave electromagnetic heater heats of fermentation tube rear end can be removed the moisture of fermentation species, has the performance of oven dry concurrently.
Description of drawings
The structural representation of the fixed organic fertilizer fermentation machine of Fig. 1;
Fig. 2 is the schematic diagram of blade.
Embodiment
For better understanding the utility model, be described further below in conjunction with accompanying drawing.
A kind of fixed organic fertilizer fermentation machine, comprise pedestal, fermentation cylinder 1, motor 3, electric control box, air purifier 11 and microwave electromagnetic well heater 12, the two ends anchor of described fermentation cylinder 1 is located on the pedestal, the rear and front end, outer wall bottom that microwave electromagnetic well heater 12 is positioned at the fermentation cylinder is provided with, motor 3 is electrically connected with electric control box, motor 3 is provided with rotation axis 7, rotation axis is that hollow pipeline 71 is provided with air outlet 72, rotation axis 7 is through fermentation cylinder 1 middle part, be extended with number row blade 6 on the rotation axis 7, during the fermentation, described motor 3 drives rotation axis 7 and rotates, so that the blade 6 that is fixed on the rotation axis 7 drives thereupon synchronously rotation of organic materials, and advance to the back-end its warm air to provide warm air or hot steam by the rotation axis air outlet by the front end of fermentation cylinder 1.
In a preferred embodiment of the present utility model, the two ends of described fermentation cylinder 1 are provided with bearing 81 for admittedly overlapping 8 admittedly overlap 8 centers, and rotation axis 7 is fixed on the solid cover 8 by bearing 81.Under the driving of motor, described rotation axis drives blades turning, and the organic materials that blade drives in the fermentation cylinder rotates, and advances to the fermentation tube rear end.Rotation axis is rotated by motor driving, and the material that can overturn of the blade on it makes mixing of materials even.Described motor is preferably gear motor.
Described blade 6 is divided on the rotation axis 7, and the interval equates between the blade.The height of described blade is the 2/3-3/3 of fermentation cylinder radius, and along axis direction to drum front end inclination 1-10 degree, rotation axis is hollow pipeline 71, and warm air wherein or hot steam can be entered in the fermentation cylinder by air outlet 72.
In of the present utility model another preferably implemented, described pedestal was comprised of base 21 and spring 22, and spring 22 is between base 21 and fermentation cylinder 1.Height by regulating spring 22 and base 21, can regulate the obliquity of fermentation cylinder 1, obliquity is the 0.5-10 degree, preferably, 2.5-5 degree, best inclination are 2.5 degree, the front end of fermentation cylinder is higher than the rear end of fermentation cylinder, be beneficial to material and move to the fermentation tube rear end by action of gravity, and be unlikely to mobile too fast.Simultaneously, in the rotation process of fermentation cylinder, spring can also play the effect of damping, keeps the smooth running of fermentation cylinder; When earthquake occurs, produce the shock-absorbing effect, safeguard production plant property and personnel's safety.
Described fermentation drum outer wall is coated with thermal insulation layer.Described thermal insulation layer is preferably layer of polyurethane, be used for the material of fermenting process is incubated, the Environment Obstacles of the fermentation that can not heat up when overcoming weather low temperature, the Effective Raise fermentation efficiency, also play energy-saving and emission-reduction effect.
Described fermentation cylinder front portion has gas blower 9 that warm air and hot steam can be provided, and rear upper end is provided with induced draught system 10, and induced draught system 10 is communicated with fermentation cylinder 1 and air purifier 11.When gas blower 9 and induced draught system 10 are in running order, keep being in aerobic state in the cylinder, can good sample fermentation fertilizer; When gas blower 9 and induced draught system 10 are not worked, be anaerobic state in the fermentation cylinder, can the anaerobic fermentation of biological feed, the utility model a set of equipment can prepare two kinds of different leavened prods.Induced draught system 10 is relative with described discharge port 5.Air purifier 11 can be collected waste gas and process, and can not make the exhaust emission environment.
The shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described fermentation cylinder respectively, be used for Simultaneous Monitoring respectively and regulate the physico-chemical parameter of organic materials, physico-chemical parameter by the organic materials in the Simultaneous Monitoring fermenting process, according to its corresponding fermentation requirement, regulate velocity of rotation of suitable oxygen concentration, Heating temperature, fermentation time, fermentation cylinder etc., to reach best ferment effect.
In specific embodiment of the utility model, fermentation cylinder diameter and length are respectively 10m and 7.5m, rotating speed 0.25-0.55r/m, power 1.5kw, fermentation cylinder volume 6m 3, useful volume is 4 m 3Also can adjust accordingly according to actual needs.
Material input speed 4.2-5.5Kg/min residence time 12-l6 hour, adopts sectional temperature-controlled fermentation mode; Wherein front 2 hours temperature rise to 90 ℃ and kept 2 hours again, keep 8 to 10 hours for stage casing 60-70 ℃, and 90-95 ℃ of back segment oven dry kept l to 4 hour.
Process 6 to 8 tons of fertilizer raw materials every day, production every day amount of organic fertilizer is looked raw material humidity and product water content requirement and is changed, and is generally the 3.5-4.5 ton.This production line is produced 1250 tons of fertilizers per year.
The described fermentation materials for the treatment of is in extensive range, comprises agricultural wastes, such as fowl and animal excrement, puffed soybean, stalk, Chinese herb residues etc.; The remaining organic waste in kitchen is such as swill etc.; Municipal wastes; Industrial organic wastes is such as sugaring waste material, food-processing waste material etc.; Other material is such as wood chip, slaughterhouse's residue etc.Different raw materials and different proportioning raw materials, and produce different fertilizers, the water ratio of its product requirement is also different, and the microbial inoculum of use is also different, and its operating procedure also has difference.
The utility model is realized the fertilizer continuous ferment, and energy-efficient, installed capacity is also little; Practical, energy and existing microbial inoculum are complementary, and can bring into play to greatest extent the various high-performances of biological bacteria; Strong adaptability, function is more complete.
The utility model can adapt to plurality of raw materials, and the mixture of the raw material of different water cut, can adapt to multiple climatope, can adapt to the serialization operation, can adapt to again the intermittent mode operation, and the generation fertilizer can ferment; Can dryly remove moisture content (having the performance of oven dry concurrently) again.
The utility model support equipment is complete: the main frame front end is furnished with dried humidogene material pulverizer, mixes mixed machine, spiral feeder, and microbial inoculum Soviet Union separates stirred pot and lift pump; There is induced draught system the main frame rear end, air purifier, worm conveyor and (or) rotary conveyor.If necessary, also can be the supporting increase water extracter of FEOL, supporting sieve apparatus in rear end etc. also can be subsequent technique and is equipped with corresponding material Air cooler, compound mixing machine, tablets press, multiple film packing machine, automatic filling machine, packing machine etc.
The above embodiment has only expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (7)

1. fixed organic fertilizer fermentation machine, comprise pedestal, fermentation cylinder, motor, electric control box, air purifier and microwave electromagnetic well heater, the two ends anchor of described fermentation cylinder is located on the pedestal, motor and electric control box are electrically connected, motor is provided with rotation axis, rotation axis is through fermentation cylinder middle part, be extended with number on the rotation axis discharged to the blade of top rake, rotation axis is hollow pipeline and is provided with air outlet, described motor drives rotation axis and rotates, so that the blade that is fixed on the rotation axis drives thereupon synchronously rotation of organic materials, and advanced to the back-end by the front end of fermentation cylinder; Air purifier is positioned at fermentation tube rear end top, and the microwave electromagnetic well heater is at each one at two ends, fermentation drum outer wall bottom.
2. fixed organic fertilizer fermentation machine according to claim 1 is characterized in that: the two ends of described fermentation cylinder are solid cover, admittedly the cover center is provided with bearing, rotation axis is fixed on admittedly by bearing and puts.
3. fixed organic fertilizer fermentation machine according to claim 1, it is characterized in that: described blade is divided on the rotation axis, and depth of blade is for the 2/3-3/3 of fermentation cylinder radius, along axis direction to drum front end inclination 1-10 degree.
4. fermentation cartridge type organic fertilizer fermentation machine according to claim 1, it is characterized in that: described pedestal is comprised of base and spring, and spring is between pedestal and fermentation cylinder.
5. fermentation cartridge type organic fertilizer fermentation machine according to claim 1, it is characterized in that: described fermentation drum outer wall is coated with thermal insulation layer.
6. fermentation cartridge type organic fertilizer fermentation machine according to claim 1, it is characterized in that: there is gas blower described cylinder front portion, and rear upper end is provided with induced draught system, and induced draught system is communicated with air purifier and fermentation cylinder.
7. fermentation cartridge type organic fertilizer fermentation machine according to claim 1 is characterized in that: the shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described fermentation cylinder respectively, are used for controlling respectively the physico-chemical parameter of organic materials.
CN201220282999XU 2012-06-15 2012-06-15 Fixed organic material fermentation machine Expired - Fee Related CN202705257U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201220282999XU CN202705257U (en) 2012-06-15 2012-06-15 Fixed organic material fermentation machine

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Application Number Priority Date Filing Date Title
CN201220282999XU CN202705257U (en) 2012-06-15 2012-06-15 Fixed organic material fermentation machine

Publications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102674921A (en) * 2012-06-15 2012-09-19 广州农冠生物科技有限公司 Stationary type organic material fermentation machine and fermentation technology thereof
CN103980023A (en) * 2014-05-28 2014-08-13 西安交通大学 Servo-controllable excited vibration device with eccentric blocks of organic fertilizer fermentation device
CN106867898A (en) * 2017-04-28 2017-06-20 农业部沼气科学研究所 Drum-type anaerobic fermentation tank
CN108623348A (en) * 2017-03-20 2018-10-09 宜昌玫园生物科技有限公司 Biological organic fertilizer production system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102674921A (en) * 2012-06-15 2012-09-19 广州农冠生物科技有限公司 Stationary type organic material fermentation machine and fermentation technology thereof
CN103980023A (en) * 2014-05-28 2014-08-13 西安交通大学 Servo-controllable excited vibration device with eccentric blocks of organic fertilizer fermentation device
CN103980023B (en) * 2014-05-28 2016-04-13 西安交通大学 A kind of servo controlled band eccentric block excited vibration device of organic fertilizer fermentation equipment
CN108623348A (en) * 2017-03-20 2018-10-09 宜昌玫园生物科技有限公司 Biological organic fertilizer production system
CN106867898A (en) * 2017-04-28 2017-06-20 农业部沼气科学研究所 Drum-type anaerobic fermentation tank
CN106867898B (en) * 2017-04-28 2018-06-19 农业部沼气科学研究所 Drum-type anaerobic fermentation tank

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160303

Address after: 510000 202A workshop, TCL Cultural Industry Park, 69 West spectral West Road, Guangzhou hi tech Industrial Development Zone, Guangzhou, Guangdong, China

Patentee after: Guangzhou Wan Ji Biological Technology Co., Ltd.

Address before: 510663, room two, building 202, phase TCL Industrial Park, No. 69 West spectrum Road, Guangzhou Science City, Guangdong, China

Patentee before: Guangzhou Nongguan Biotech Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130130

Termination date: 20190615