CN202865138U - Drum-type organic fertilizer fermenting machine - Google Patents
Drum-type organic fertilizer fermenting machine Download PDFInfo
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- CN202865138U CN202865138U CN2012202827231U CN201220282723U CN202865138U CN 202865138 U CN202865138 U CN 202865138U CN 2012202827231 U CN2012202827231 U CN 2012202827231U CN 201220282723 U CN201220282723 U CN 201220282723U CN 202865138 U CN202865138 U CN 202865138U
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- organic fertilizer
- type organic
- fermentation machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The utility model relates to a drum-type organic fertilizer fermenting machine which comprises a pedestal, a drum, a motor and an electric control cabinet. The drum-type organic fertilizer fermenting machine is characterized in that two ends of the drum are mounted on the pedestal to rotate, the drum is transversely inclined, the front end of the drum is higher than the rear end, a material inlet is formed in the upper part of the front end of the drum, a material outlet is formed in the lower part of the rear end, several rows of blades inclined forwards are extending on the inner wall of the drum, the motor is electrically connected with the electric control cabinet, a gear connected with the motor is sleeved on the outer wall of the drum and drives the drum to rotate under the driving force of the electric control cabinet, an organic material is conveyed through the material inlet, overturned by the blades and then transferred to the material outlet from the front end to the rear end of the drum. The drum-type organic fertilizer fermenting machine realizes continuous fermentation of organic fertilizer and is characterized by high efficiency, energy saving, strong practicability, strong adaptability and multiple functions; and the fermenting machine can be matched with existing inoculants. Besides, the drum-type organic fertilizer fermenting machine is adaptable to various raw materials and mixtures of the raw materials with different moistures, and is adaptable to various climate environments.
Description
Technical field
The utility model relates to fermentation equipment, relates in particular to a kind of drum-type organic fertilizer fermentation machine.
Background technology
Along with the rise of Organic food, fertilizer is also more and more paid attention to.The production process of tradition fertilizer is mostly rough, and process is uncontrollable, and quality product differs, and is difficult to reach stdn scale operation.Engender some organic fertilizer production equipment on the market, such as fermentation cabin, fermentation machine etc., fermentation cabin mostly is anaerobically fermenting, and fermentation period is longer; Carry out the fermentation machine of aerobic fermentation etc., complex structure, energy consumption is larger.Conventional garbage fermentation isolated plant comprises driving mechanism, fermentation cylinder, roller frame assembly, is respectively equipped with opening for feed, discharge port, inlet mouth and air outlet on the fermentation cylinder, also is provided with flight and baffle plate in the fermentation cylinder.During use, flight is taken up material, with the high-temperature gas heat exchange that passes into by inlet mouth, ferments, and by the flow of through hole control material, but this through hole easily stops up, can not with the abundant heat exchange of high-temperature gas, be difficult to the ferment effect that reaches desirable.
Summary of the invention
In view of this, be necessary for the problems referred to above, provide a kind of simple in structure, energy-efficient, fermentation period short automatic roller fermentation machine.
To achieve these goals, the utility model provides a kind of drum-type organic fertilizer fermentation machine, comprise pedestal, cylinder, motor and electric control box, the two ends of described cylinder are set up on the pedestal rotates, the cylinder transverse inclination is placed, drum front end is higher than the cylinder rear end, drum front end top is provided with opening for feed, and rear end lower is provided with discharge port, and inner wall of rotary drum is extended with number discharged to the blade of top rake, motor and electric control box are electrically connected, the geared sleeve that links to each other with motor is located at cylinder outer wall, and drives the cylinder rotation under the control of electric control box, and organic materials is entered by opening for feed, under the promotion of blade, overturn, move to the back-end discharge port by the front end of cylinder.
Described pedestal is comprised of base, spring and roller, and described roller and cylinder rotate and join, and spring is between roller and pedestal.
Described fermentation machine further comprises electromagnetic heater, is attached at outer wall bottom, cylinder rear and front end, and the organic materials in the cylinder is heated.
Several ceramic grinding balls further are housed in the described fermentation machine, and when cylinder rotated, described ceramic grinding ball and organic materials rotated synchronously and it are collided grinding.
Described blade is positioned at inner wall of rotary drum, and along axis direction to drum front end inclination 1-10 degree, blade length is the 1/10-1/5 of radius roller.
Described cylinder outer wall is coated with thermal insulation layer.
There is gas blower described cylinder front portion, and rear upper end is provided with induced draught system, connects air purifier behind the induced draught system, keeps being in aerobic state in the cylinder.
Have additional screen cloth on the described discharge port.
Be provided with the mill ball recovery approach between described discharge port and the cylinder end, described recovery approach is connected with opening for feed by travelling belt.
The shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described cylinder respectively, are used for monitoring and regulating respectively the physico-chemical parameter of organic materials.
Described slant setting, gradient are the 0.5-10 degree.
The utility model compared with prior art, beneficial effect is obvious.
(1) be widely used, the described fermentation materials for the treatment of is in extensive range, comprises agricultural wastes, the remaining organic waste in kitchen, municipal wastes, food organic waste, industrial organic wastes etc.;
(2) automated operation realizes the fertilizer continuous ferment, and energy-efficient, installed capacity is larger, and the time of fermenting has been shortened in the roller fermentation greatly, has obviously improved fermentation efficiency;
(3) controllability is strong, monitors constantly and regulates by the physico-chemical parameter to the organic materials in when fermentation, and optimization of fermentation conditions is saved fermentation time, to play the effect that improves fermentation efficiency and quality;
(4) practical, energy and existing microbial inoculum are complementary, and can provide best breeding environment for microorganism, bring into play to greatest extent the various high-performances of biological bacteria;
(5) strong adaptability, function is more complete; Can adapt to plurality of raw materials, and the mixture of the raw material of different water cut, can adapt to multiple climatope, can adapt to the serialization operation, can adapt to again the intermittent mode operation;
(6) fermentation, baking operation carry out in the inter-sync of fermentation cylinder, the microwave electromagnetic heater heats of fermentation cylinder front end can make material heat up, make microorganism enter faster fermenting process, the microwave electromagnetic heater heats of fermentation tube rear end can be removed the moisture of fermentation species, has the performance of oven dry concurrently.
Description of drawings
Fig. 1 is the structural representation of cylinder fermentation machine.
Embodiment
For better understanding the utility model, be described further below in conjunction with accompanying drawing.
A kind of drum-type organic fertilizer fermentation machine, comprise pedestal, cylinder 1, motor 3 and electric control box, the two ends of described cylinder 1 are set up on the pedestal rotates, cylinder 1 transverse inclination is placed, cylinder 1 front end is higher than the rear end, cylinder 1 upper front end is provided with opening for feed 4, rear end lower is provided with discharge port 5, cylinder 1 inwall is extended with number discharged to the blade 6 of top rake, and motor 3 is electrically connected with electric control box, and the gear 31 that links to each other with motor is sheathed on cylinder 1 outer wall, and drive cylinder 1 rotates under the control of electric control box, organic materials is entered by opening for feed 4, overturns under the promotion of blade 6, moves to the back-end discharge port 5 by the front end of cylinder 1.
In preferred an enforcement of the present utility model, described fermentation machine further comprises electromagnetic heater 7, is attached at cylinder 1 rear and front end bottom outer wall, is about 1-2m, and the organic materials in the cylinder is heated.The front end electromagnetic heater adds thermal material, utilizes the microbial growth breeding, accelerates course of fermentation; The rear end electromagnetic heater is dried the fertilizer of fermentation ends.By the electromagnetic heater heat supply, than existing coal, more energy-conservation, efficient, the environmental protection of electric heat-supplying mode, heat-up time and temperature controllability are strong, meet the requirement of energy-saving, emission-reducing, environment friendly.
In of the present utility model another preferably implemented, several ceramic grinding balls 8 further are housed in the described fermentation machine, diameter is between 5-10cm, 100-500 the Ceramic Balls of how much adding according to material, described mill ball is during the fermentation with the rotation grinding material of cylinder, so that the material particles size homogeneous during discharging.When cylinder rotates, material is stirred, maintain oxygen condition, make material carry out aerobic fermentation, shorten fermentation time.
In of the present utility model another preferably implemented, described pedestal was comprised of base 21, spring 22 and roller 23, and described roller and cylinder rotate and join, and spring is between roller and pedestal.By the height of regulating spring and pedestal, can regulate the obliquity of cylinder, obliquity is the 0.5-10 degree, preferably, the 2.5-5 degree, best inclination is 2.5 degree, the front end of cylinder is higher than the rear end of cylinder, is beneficial to material and moves to the cylinder rear end by action of gravity, and be unlikely to mobile too fast.Simultaneously, in the rotation process of cylinder, spring can also play the effect of damping, keeps the smooth running of cylinder.
Described motor 3 is gear motor, and coupled gear 31 is sheathed on the middle part periphery of cylinder 1, is electrically connected with electric control box, and under the control of electric control box, head roll rotates.
Described cylinder outer wall is coated with thermal insulation layer.Described thermal insulation layer is preferably layer of polyurethane, be used for the material of fermenting process is incubated, the Environment Obstacles of the fermentation that can not heat up when overcoming weather low temperature, the Effective Raise fermentation efficiency, also play energy-saving and emission-reduction effect.
Described cylinder front portion is provided with gas blower 9, rear upper end is provided with induced draught system 10, make and keep aerobic environment in the cylinder, induced draught system is relative with described discharge port, be connected to air purifier 13 behind the induced draught system, can collect waste gas and process, can not make the exhaust emission environment, keep environment clean and tidy, with fresh air.
Have additional screen cloth 11 on the described discharge port.The organic materials finished of fermentation sieves and derives recovery via screen cloth, organic materials and ceramic grinding ball is separated the Separation and Recovery problem when having solved organic materials and ceramic grinding ball synchronous material discharging by described screen cloth.In addition, be provided with ceramic grinding ball recovery approach 12 between described discharge port and the cylinder end, close ceramic grinding ball recovery approach in the fermenting process and during discharging, discharging is opened ceramic grinding ball passage after finishing, and the ceramic grinding ball can be taken out.Described recovery approach is connected with opening for feed by travelling belt, and described ceramic grinding ball order returns to opening for feed via recovery approach, travelling belt, carries out next step fermentation procedure.
Described blade 6 is positioned at inner wall of rotary drum, and along axis direction to drum front end inclination 1-10 degree, blade length is the 1/10-1/5 of radius roller, and in the rolling fermenting process, blade plays a driving role to organic materials, promotes it and advances in cylinder, advances the carrying out of fermentation.
The shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described cylinder respectively, be used for Simultaneous Monitoring respectively and regulate the physico-chemical parameter of organic materials, physico-chemical parameter by the organic materials in the Simultaneous Monitoring fermenting process, according to its corresponding fermentation requirement, regulate velocity of rotation of suitable oxygen concentration, Heating temperature, fermentation time, cylinder etc., to reach best ferment effect.
Among the embodiment of the present utility model, diameter of cylinder and length are respectively 10m and 7.5m, rotating speed 0.25-0.55 rpm, power 1.5kw, cylinder volume 6 m
3, useful volume is 4 m
3Also can adjust accordingly according to actual needs.
Material input speed 4.2-5.5Kg/min residence time 12-24 hour, adopts sectional temperature-controlled fermentation mode; Wherein a front l hour temperature rises to 90 ℃ and kept 2 hours again, keeps 8 to 10 hours for stage casing 60-70 ℃, and 90-95 ℃ of back segment oven dry kept l to 4 hour.
Process 6 to 8 tons of fertilizer raw materials every day, production every day amount of organic fertilizer is looked raw material humidity and product water content requirement and is changed, and is generally the 3.5-4.5 ton.This production line is produced 1250 tons of fertilizers per year.
Different raw materials and different proportioning raw materials, and produce different fertilizers, the water ratio of its product requirement is also different, and the microbial inoculum of use is also different, and its operating procedure also has difference.
The described fermentation materials for the treatment of is in extensive range, comprises agricultural wastes, such as fowl and animal excrement, puffed soybean, stalk, Chinese herb residues etc.; The remaining organic waste in kitchen is such as swill etc.; Municipal wastes; Industrial organic wastes is such as sugaring waste material, food-processing waste material etc.; Other material is such as wood chip, slaughterhouse's residue etc.
The utility model is realized the fertilizer continuous ferment, and is energy-efficient; Practical, energy and existing microbial inoculum are complementary, and can bring into play to greatest extent the various high-performances of biological bacteria; Strong adaptability, function is more complete.
The utility model can adapt to plurality of raw materials, and the mixture of the raw material of different water cut, can adapt to multiple climatope; Can serialization move, can move by intermittent mode again; Generation fertilizer, again the performance place to go moisture of tool oven dry can ferment; Can start fast operation, also can be convenient to slowly out of servicely, not waste raw material.
If necessary, also can be the supporting water extracter that once added of FEOL, sieve apparatus etc. also can be subsequent technique and is equipped with corresponding material Air cooler, compound mixing machine, tablets press, multiple film packing machine, packing machine etc.
The above embodiment has only expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (10)
1. drum-type organic fertilizer fermentation machine, comprise pedestal, cylinder, motor and electric control box, it is characterized in that: the two ends of described cylinder are set up on the pedestal rotates, the cylinder transverse inclination is placed, drum front end is higher than the cylinder rear end, drum front end top is provided with opening for feed, rear end lower is provided with discharge port, inner wall of rotary drum is extended with number discharged to the blade of top rake, and motor and electric control box are electrically connected, and connected geared sleeve is located at cylinder outer wall, and the drive cylinder rotates under the control of electric control box, organic materials is entered by opening for feed, overturns under the promotion of blade, moves to the back-end discharge port by the front end of cylinder.
2. drum-type organic fertilizer fermentation machine according to claim 1, it is characterized in that: described fermentation machine further comprises electromagnetic heater, it is attached at outer wall bottom, cylinder rear and front end.
3. drum-type organic fertilizer fermentation machine according to claim 1 is characterized in that: several ceramic grinding balls further are housed in the described fermentation machine, and when cylinder rotated, the synchronously rotation of described mill ball and organic materials was also ground it.
4. drum-type organic fertilizer fermentation machine according to claim 1, it is characterized in that: described pedestal is comprised of base, spring and roller, and described roller and cylinder rotate and join, and spring is between roller and pedestal.
5. drum-type organic fertilizer fermentation machine according to claim 1, it is characterized in that: described cylinder outer wall is coated with thermal insulation layer.
6. drum-type organic fertilizer fermentation machine according to claim 1, it is characterized in that: there is gas blower described cylinder front portion, and rear upper end is provided with induced draught system, keeps being in aerobic state in the cylinder.
7. drum-type organic fertilizer fermentation machine according to claim 1 is characterized in that: have additional screen cloth on the described discharge port.
8. drum-type organic fertilizer fermentation machine according to claim 3, it is characterized in that: be provided with the mill ball recovery approach between described discharge port and the cylinder end, described recovery approach is connected with opening for feed by travelling belt.
9. drum-type organic fertilizer fermentation machine according to claim 1 is characterized in that: the shower, thermometer, wet bulb thermometer and/or the pH meter that are electrically connected with electric control box are installed in the described cylinder respectively, are used for controlling respectively the physico-chemical parameter of organic materials.
10. drum-type organic fertilizer fermentation machine according to claim 1 is characterized in that: described slant setting, gradient are 0.5 ~ 10 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202827231U CN202865138U (en) | 2012-06-15 | 2012-06-15 | Drum-type organic fertilizer fermenting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202827231U CN202865138U (en) | 2012-06-15 | 2012-06-15 | Drum-type organic fertilizer fermenting machine |
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| Publication Number | Publication Date |
|---|---|
| CN202865138U true CN202865138U (en) | 2013-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202827231U Expired - Fee Related CN202865138U (en) | 2012-06-15 | 2012-06-15 | Drum-type organic fertilizer fermenting machine |
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| Country | Link |
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| CN (1) | CN202865138U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701814A (en) * | 2012-06-15 | 2012-10-03 | 广州农冠生物科技有限公司 | Roller organic fertilizer fermentation machine and fermentation process |
-
2012
- 2012-06-15 CN CN2012202827231U patent/CN202865138U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701814A (en) * | 2012-06-15 | 2012-10-03 | 广州农冠生物科技有限公司 | Roller organic fertilizer fermentation machine and fermentation process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130410 Termination date: 20190615 |