CN209721981U - A kind of Full-automatic high-temperature fermentation house system - Google Patents

Abstract

The utility model discloses a full-automatic high-temperature fermentation room system. The key points of the technical scheme include a fermentation room, a fermentation tank, and an overturning mechanism located above the fermentation tank. The overturning mechanism includes a moving mechanism, a rotating mechanism, and a bearing plate; the bearing plate is vertically arranged with Mounting plate; there is a square through hole in the middle of the mounting plate; rails are arranged in parallel on both sides of the fermentation room; the moving mechanism drives the load-bearing plate and the rotating mechanism to move back and forth along the track, and the rotating mechanism includes the first motor fixedly arranged on the bearing plate; the first The output shaft of the motor passes through the side wall of the mounting plate on one side and is located in the square through hole; the output shaft of the first motor is keyed to the first pulley; a rotating shaft is arranged between the mounting plates; the end of the rotating shaft is located in the square through hole The inner key is connected with a second pulley; the first pulley and the second pulley are connected by belt rotation. The utility model has the characteristics of automatically controlling temperature and humidity, speeding up fermentation time, being not affected by weather, and being able to ferment at any time.

Description

A fully automatic high temperature fermentation room system

technical field

The utility model relates to a fermentation field, in particular to a fully automatic high-temperature fermentation room system.

Background technique

As we all know, traditional fertilizers are basically inorganic fertilizers, and the use of inorganic fertilizers is large. After long-term use, it is easy to cause acidic soil and land compaction, which will cause corresponding agricultural ecological hazards; in order to solve the defects of inorganic fertilizers, applying Organic fertilizers are used to improve the soil, but because the existing domestic organic fertilizer production lines cannot meet the requirements of large-scale industrial production, the output of organic fertilizers has not been effectively improved; at the same time, due to the existing organic fertilizer production lines, the fermentation The process is a key step in determining the nutrients of organic fertilizers, and composting is generally used for fermentation, that is, the raw materials are stacked in the corresponding fermentation tanks, and the fermentation is completed by manual or mechanical stirring at regular intervals during the fermentation process, so it is not only time-consuming Laborious, it is difficult to control the fermentation quality of organic fertilizers, and it also limits the production efficiency and yield of organic fertilizers.

At present, the Chinese patent with the notification number CN205974304U discloses an organic fertilizer tank type fermentation system, which includes a fermentation tank, a mixer, a hoist, a distributing machine, a compost turning machine and a material receiving machine; the top of the fermentation tank and two The end of the fermentation tank is open, and there is a silo at the notch at one end of the fermentation tank. The feed port on the outside of the silo is connected to the discharge port of the mixer through the first belt conveyor, and the discharge port on the inside of the silo is connected to the second belt conveyor. One end of the conveyor is connected; the other end of the second belt conveyor is connected to the feed port of the hoist, and the second belt conveyor is correspondingly equipped with a belt that can move left and right along its belt, and the cloth end can extend into the fermentation tank correspondingly. The material distributing machine in; the fermenter is provided with the turner and the material receiving machine that can move left and right in the fermenter, and the receiving port of the material receiving machine is correspondingly located in the fermenting tank, and the discharge port of the material receiving machine is connected with the The upper surface of the belt of the second belt conveyor located between the distributing machine and the hoist corresponds; the storage bin and the second belt conveyor are arranged on the same side of the fermentation tank; the fermentation time of the existing organic fertilizer tank type fermentation system If it is too long, and the air humidity is too high, it will easily cause the accumulation of harmful gases.

Utility model content

Aiming at the shortcomings of the existing technology, the utility model is to provide a fully automatic high-temperature fermentation room system, which is fully enclosed and has a good heat preservation effect. According to different materials, the temperature, oxygen capacity and humidity can be automatically adjusted to achieve the best fermentation effect. and other beneficial features.

In order to achieve the above object, the utility model provides the following technical solutions: a fully automatic high-temperature fermentation room system, including a fermentation room, a fermentation tank, and a turning mechanism located above the fermentation tank, characterized in that: the turning mechanism includes a moving mechanism, The rotating mechanism and the load-bearing plate; the load-bearing plate is fixedly provided with a mounting plate; the middle part of the mounting plate is provided with a square through hole; the two sides of the fermentation room are provided with parallel tracks; the load-bearing plate is slidably connected to the side wall of the fermentation room.

By adopting the above technical scheme, when the fermented product is piled up in the fermentation room for fermentation, the moving mechanism and the rotating mechanism are started; the fermented product is flipped and moved; the fermentation of the fermented product can be promoted.

The utility model is further set as follows: the rotating mechanism includes a first motor fixedly arranged on the bearing plate; the output shaft of the first motor passes through the side wall of the mounting plate and is located in the square through hole; the output shaft of the first motor The end of the shaft is keyed to a first pulley; the mounting plate is rotatably provided with a rotating shaft; the end of the rotating shaft is located in a square through hole and is keyed to a second pulley; the first pulley and the second pulley pass through Belt swivel connection.

By adopting the above technical solution, the first motor is started, and the belt is driven to rotate through the first pulley, which in turn drives the second pulley to rotate. Because of the key connection, the second pulley rotates, causing the rotating shaft to rotate, and the rotating shaft and the mounting plate are rotated. , the setting can be rotated through the bearing, so as to realize the rotation.

The utility model is further configured as follows: the rotating shaft is detachably provided with stirring claws.

By adopting the above technical solution, when the rotating shaft rotates under the drive of the first motor, the stirring claws are driven to rotate, and the stirring claws stir the fermented product to promote the fermentation of the fermented product.

The utility model is further configured as follows: the moving mechanism includes a second motor fixed on the bearing plate; the second motor is connected with a pulley; the pulley moves back and forth along the track driven by the second motor.

By adopting the above technical solution, the second motor drives the pulley to move back and forth along the track, and then under the action of the rotating mechanism, the fermented product in the fermentation tank can be more fully stirred, thereby promoting the fermentation of the fermented product.

The utility model is further set as follows: the bottom of the fermentation tank is provided with several grooves with a T-shaped cross section; a ventilation pipe is arranged in the groove; a cover plate is arranged above the groove; the ventilation pipe and Openings are arranged on the cover plates; the ventilation pipe is connected with the heater.

By adopting the above technical scheme, the air in the ventilation pipe is heated by the heating air device, thereby heating up the fermentation tank, and the temperature of the heating air device can be adjusted, so as to adjust the temperature in the fermentation room according to the change of the weather, thereby promoting the fermentation of the fermented product .

The utility model is further configured as follows: several air extraction pipes passing through the roof of the fermentation room are also provided; the air extraction pipes are connected with the air extractor.

The utility model is further configured as: the air extractor is connected with a condenser.

By adopting the above technical scheme, the fermented product (organic fertilizer) will generate gas during the fermentation process, and the air humidity will also increase, and the gas in the fermentation room will be replaced and refueled through the exhaust pipe, the exhaust machine, and the heating fan , is conducive to fermentation.

In summary, the utility model has the following beneficial effects: by controlling the temperature and humidity in the fermentation room, and fully stirring the fermented product through the turning mechanism, it has the beneficial effects of promoting the fermentation of the fermented product and shortening the fermentation time.

Description of drawings

Fig. 1 is the structural representation of present embodiment;

Fig. 2 is a structural schematic diagram of the turning mechanism of the present embodiment;

Fig. 3 is a sectional view of the groove of the present embodiment;

Fig. 4 is the structural representation of stirring claw of the present embodiment;

Fig. 5 is a sectional view of the fermentation room of this embodiment.

Reference signs: 1, fermentation room; 2, fermentation tank; 3, load-bearing plate; 4, installation plate; 5, square through hole; 6, first motor; 7, first pulley; 8, rotating shaft; 9, second Two pulleys; 10, belt; 11, fixed arm; 12, connection block; 13, stirring claw; 14, second motor; 15, pulley; 16, heating air device; 17, groove; 18, ventilation pipe; 19, Opening; 20, cover plate; 21, air extraction pipe; 22, air extraction port; 23, air extraction machine; 24, deflector plate; 25, track.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in further detail.

This embodiment discloses a fully automatic high-temperature fermentation room system, as shown in Figures 1 to 5, including a fermentation room 1, a fermentation tank 2 in the fermentation room 1, and an overturning mechanism located above the fermentation tank 2 in the fermentation room 1 The overturning mechanism includes a moving mechanism and a rotating mechanism; the overturning mechanism also includes a load-bearing plate 3; the load-bearing plate 3 is slidably connected to the two side walls of the fermentation room 1, and two mounting plates 4 are fixedly arranged on both sides of the load-bearing plate 3; It is set as a plate structure with a square through hole 5 in the middle; the rotation mechanism includes a first motor 6 fixed on the upper left side of the bearing plate 3; the output shaft of the first motor 6 passes through the side wall of the mounting plate 4 on the left side and is located in the square through hole 5, the output shaft of the first motor 6 is also keyed to the first pulley 7, and the lower end between the two mounting plates 4 is also rotatably provided with a rotating shaft 8, between the rotating shaft 8 and the side walls of the two mounting plates 4 Bearings are provided; that is, the rotating shaft 8 can rotate relative to the mounting plate 4; the end of the rotating shaft 8 passes through the square through hole 5 in the left mounting plate 4; Pulley 9; the first pulley 7 is connected to the first pulley 9 through a belt 10 .

As shown in Figure 4, several stirring claws 13 are also fixedly arranged on the rotating shaft 8; the stirring claws 13 are arranged as L-shaped; A plate-shaped connecting block 12 extends from one side of the arm 11 , and the connecting block 12 is fixedly connected to the stirring claw 13 through threads.

In actual use, start the first motor 6, drive the belt 10 to rotate through the first pulley 7 to drive the first pulley 9 to rotate, thereby driving the rotating shaft 8 to rotate, and the stirring claws 13 stir the fermented product (organic fertilizer) in the fermentation tank 2 ), to promote the fermentation of fermented matter.

The moving mechanism includes a second motor 14 fixed on the right side of the load-bearing plate 3. Two parallel rails 25 are arranged on both sides of the fermentation room 1, and the rails 25 are arranged in a U-shaped structure; the second motor 14 is fixedly connected with a pulley 15; The motor drives the pulley 15 to rotate, and the pulley 15 moves back and forth along the track 25, thereby driving the load bearing plate 3 to move back and forth, and the right side of the load bearing plate 3 can also be provided with a roller placed in the U-shaped structure of the track 25; when the second motor 14 rotates to drive the pulley When 15 rotates, both sides can rotate at the same time to realize the forward and backward along the direction of track 25; thereby realize the horizontal movement of the whole turning mechanism in the fermentation room 1, when the motors of the moving mechanism and the rotating mechanism are started at the same time, better Stir the fermented product (organic fertilizer) in the fermentation tank 2, and then promote the fermentation of the fermented product.

In this embodiment, the outside of the fermentation room 1 is provided with a heater 16, and the bottom of the fermentation tank 2 is provided with several grooves 17 with a T-shaped cross section; the grooves 17 are provided with a ventilation pipe 18, and the ventilation pipe 18 is connected with the heating air. connected to the device 16; the ventilation pipe 18 is provided with an opening 19, and when the heater 16 is activated, it can introduce the outside air into the fermentation room 1 to promote the circulation of the air, and a cover plate 20 is also arranged above the groove 17; the cover plate 20 There is also an opening 19 on the top to facilitate the circulation of air, and the diameter of the upper opening of the opening 19 on the cover plate 20 is smaller than the diameter of the lower opening. Under such a setting structure, the organic fertilizer will not completely block the opening 19, and the air can circulate. Go up; the temperature of the air that the air heater 16 conveys for the ventilation pipe 18 can be changed, and by increasing the temperature in the fermentation room 1, the fermentation of the fermented product is promoted.

In this embodiment, an air extraction pipe 21 is arranged above the fermentation room 1, and the air extraction pipe 21 passes through the roof of the fermentation room 1 to be connected with several air extraction ports 22, and the air extraction pipe 21 is also connected with the air extractor 23. The air in the fermentation room 1 is extracted through the air extraction port 22; the air extraction machine 23 is also connected with a condenser, which plays a role in dehumidification of the air; a cross-section is also installed below the air extraction port 22 as a V-shaped deflector 24, The deflector 24 is suspended below the air suction port 22 by ropes, and is used to collect the condensed water occurring in the air suction port 22, and the other end of the rope is connected with the roof of the fermentation room 1; the end of the deflector 24 can pass through the fermentation room 1, the condensed water is discharged out of the fermentation room 1.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present utility model shall be included in the present utility model. within the scope of the new protection.

Claims (7)

1. A full-automatic high-temperature fermentation room (1) system, comprising a fermentation room (1), a fermentation tank (2), an overturning mechanism positioned at the top of the fermentation tank (2), characterized in that: said overturning mechanism includes a moving mechanism, Rotating mechanism, load-bearing plate (3); said load-bearing plate (3) is fixedly provided with a mounting plate (4); said mounting plate (4) is provided with a square through hole (5) in the middle; said fermentation room (1) has two Rails (25) are arranged parallel to the sides; the load-bearing plate (3) is slidably connected to the side wall of the fermentation room (1). 2. A kind of full-automatic high-temperature fermentation room (1) system according to claim 1, is characterized in that: described rotating mechanism comprises the first motor (6) that is fixedly arranged on the bearing plate (3); The output shaft of a motor (6) passes through the side wall of the mounting plate (4) and is located in the square through hole (5); the end of the output shaft of the first motor (6) is fixedly connected with the first pulley (7); The mounting plate (4) is provided with a rotating shaft (8) for rotation; the end of the rotating shaft (8) is located in the square through hole (5) and is fixedly connected with a second pulley (9); the first pulley (7) It is rotationally connected with the second pulley (9) by a belt (10). 3. A fully automatic high-temperature fermentation room (1) system according to claim 2, characterized in that: the rotating shaft (8) is detachably provided with stirring claws (13). 4. A kind of full-automatic high-temperature fermentation room (1) system according to claim 1, is characterized in that: described moving mechanism comprises the second motor (14) that is fixed on the bearing plate (3); The motor (14) is connected with a pulley (15); the pulley (15), driven by the second motor (14), drives the second motor (14) to move back and forth along the track (25). 5. A kind of full-automatic high-temperature fermentation room (1) system according to claim 1, is characterized in that: the bottom of the fermentation tank (2) is provided with several grooves (17) that are T-shaped in section; A ventilation pipe (18) is arranged in the groove (17); a cover plate (20) is arranged above the groove (17); an opening ( 19); the ventilation pipe (18) is connected with the heating air device (16). 6. A kind of full-automatic high-temperature fermentation room (1) system according to claim 1, is characterized in that: also be provided with several air extraction pipes (21) that pass through the roof of the fermentation room (1); (21) is connected with air extractor (23). 7. A fully automatic high-temperature fermentation room (1) system according to claim 6, characterized in that: said air extractor (23) is connected with a condenser.