CN206444973U - 一种涂料混合罐清洁装置 - Google Patents
一种涂料混合罐清洁装置 Download PDFInfo
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- CN206444973U CN206444973U CN201720055844.5U CN201720055844U CN206444973U CN 206444973 U CN206444973 U CN 206444973U CN 201720055844 U CN201720055844 U CN 201720055844U CN 206444973 U CN206444973 U CN 206444973U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 30
- 239000011248 coating agent Substances 0.000 title claims abstract description 20
- 238000000576 coating method Methods 0.000 title claims abstract description 20
- 238000002156 mixing Methods 0.000 title claims abstract description 20
- 238000007790 scraping Methods 0.000 claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 238000005755 formation reaction Methods 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 28
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
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- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound 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- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N Isobutanol Chemical class 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CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 229940043265 methyl isobutyl ketone Drugs 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N o-xylene Chemical compound 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Abstract
本实用新型涉及一种涂料混合罐清洁装置，其包括竖杆，竖杆内部设有空腔，竖杆的侧壁开设有与空腔相连通的喷头，竖杆的尾部连通有进液管，竖杆上安装有进液阀；竖杆的底部自上而下依次套设有上刮板、中刮板和下刮板，中刮板和竖杆固定连接，上刮板和下刮板分别与竖杆形成转动配合，上刮板、中刮板和下刮板的前侧均设置有刮条，中刮板中部设置有定位柱，上刮板和下刮板分别位于定位柱的两侧，上刮板通过上拉簧与定位柱连接，下刮板通过下拉簧与所与定位柱连接，喷头位于上刮板的上方,本实用新型整体结构简单，安装使用方便，适应性广，清洁效率高，有效降低了操作工人的劳动强度。
Description
一种涂料混合罐清洁装置
技术领域
[0001] 本实用新型涉及一种涂料混合罐清洁装置。
背景技术
[0002] 目前，在水性涂料的生产中，混合罐完成一次生产后，罐壁往往会残存很多挂壁的 涂料，如果不进行处理，挂壁的涂料会越来越多，影响搅拌均匀度和生产质量及收率，因此 每个生产周期完成以后，需要对混合罐进行清理。目前剂涂料混合罐清洗方法一般采用铲 刀，刷子，配合稀释剂进行清洗罐壁涂料，员工需要跳入混合罐中进行清洁，工作强度大，工 作效率低，清洗不彻底，而且影响员工健康。为了客户上述缺陷ZL201410542175.5公开了一 种溶剂型环氧涂料混合罐高效清洗方法，包括以下步骤：（1)将以下质量百分比的各组分充 分搅拌混合配制成清洗液:45-55%二甲苯、20-30%甲基异丁基酮和20-30%异丁醇；（2)采用 高压无气喷枪将步骤（1)制得的清洗液喷涂在混合罐的罐壁，快速溶解和冲刷粘附在罐壁 的涂料；（3)打开罐底阀门，放出涂料与清洗液的混合物。其采用了较多的有机溶剂，需要喷 射大量的溶剂才能溶解和冲刷罐壁的涂料，挥发快，严重影响健康。
[0003] 有鉴于此需要发明一种涂料混合罐清洁装置。 实用新型内容
[0004]本实用新型所要解决的技术问题是提供一种结构简单、使用方便和适用性广的涂 料混合罐清洁装置。
[0005] 为解决上述问题，本实用新型所采取的技术方案是：
[0006] 一种涂料混合罐清洁装置，其关键技术点在于，其包括竖杆，所述竖杆内部设有空 腔，竖杆的侧壁开设有与所述空腔相连通的喷头，所述竖杆的尾部连通有进液管，所述竖杆 上安装有进液阀;所述竖杆的底部自上而下依次套设有上刮板、中刮板和下刮板，所述中刮 板和所述竖杆固定连接，所述上刮板和所述下刮板分别与所述竖杆形成转动配合，所述上 刮板、中刮板和下刮板的前侧均设置有刮条，所述中刮板中部设置有定位柱，所述上刮板和 所述下刮板分别位于所述定位柱的两侧，所述上刮板通过上拉簧与所述定位柱连接，所述 下刮板通过下拉簧与所与所述定位柱连接，所述喷头位于所述上刮板的上方。
[0007] 作为本实用新型进一步的改进，所述竖杆上设置有导向固定座，所述导向固定座 和所述竖杆之间设置有直线轴承，所述导向固定座上开设有夹持槽。
[0008] 作为本实用新型进一步的改进，所述上刮板的左侧设有上安装套，所述中刮板的 中部设置有中安装套，所述下刮板的右侧设有下安装套，所述竖杆上对应设置有用于套装 所述上安装套、中安装套和下安装套的安装槽。
[0009] 作为本实用新型进一步的改进，所述上安装套和下安装套与所述安装槽之间均设 有滚珠轴承。
[0010] 作为本实用新型进一步的改进，所述刮条为硅胶质刮条。
[0011] 采用上述技术方案所产生的有益效果在于：
[0012] 本实用新型所提供的装置可以根据罐的大小进行调节，能够较好的贴合罐壁，一 边喷液一边刮擦，使用较少清洁溶剂就可以清洁干净，结构简单，使用方便。
[0013] 本实用新型通过导向固定座固定在罐壁上沿，然后通过上下推拉竖杆可以对管壁 进行上下刮擦，竖杆和导向固定座之间设有直线轴承，减少竖杆和导向固定座之间的摩擦 力，降低工作人员的劳动强度。
[0014] 本实用新型上刮板、中刮板和下刮板套装在竖杆上，上刮板、中刮板和下刮板可以 沿竖杆转动，可以根据罐壁的形状形成一定的角度，三个刮板之间通过拉簧连接，形成一个 整体，提高清洁效率。
[0015] 本实用新型整体结构简单，安装使用方便，适应性广，清洁效率高，有效降低了操 作工人的劳动强度。
附图说明
[0016] 为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案，下面将对
具体实施方式或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述 中的附图是本实用新型的一些实施方式，对于本领域普通技术人员来讲，在不付出创造性 劳动的前提下，还可以根据这些附图获得其它的附图。
[0017] 图1为本实用新型的结构示意图；
[0018] 图2为本实用新型的上刮板结构示意图；
[0019] 图3为本实用新型的中刮板结构示意图；
[0020] 图4为本实用新型的下刮板结构示意图；
[0021] 图5为本实用新型竖杆安装槽的结构示意图；
[0022]图6为使用状态下三个刮板的结构示意图；
[0023] 在附图中：1竖杆、101喷头、102进液管、103进液阀、3上刮板、301上安装套、4中刮 板、401定位柱、402中安装套、5下刮板、501下安装套、6刮条、7上拉簧、8下拉簧、9导向固定 座、901夹持槽。
具体实施方式
[0024]为使本实用新型的目的、技术方案和优点更加清楚，下面结合具体实施例对实用 新型进行清楚、完整的描述。
[0025]如附图1-5所示，一种涂料混合罐清洁装置，其包括竖杆1，所述竖杆1内部设有空 腔，竖杆1的侧壁开设有与所述空腔相连通的喷头101，所述竖杆1的尾部连通有进液管102， 所述竖杆1上安装有进液阀103，进液阀103控制竖杆1内进液，进入竖杆1内的清洁溶液从喷 头1 〇 1喷出，溶解罐壁上的涂料。
[0026]如附图2-5所示，竖杆1的底部自上而下依次套设有上刮板3、中刮板4和下刮板5， 所述上刮板3的左侧设有上安装套301，所述中刮板4的中部设置有中安装套402,所述下刮 板5的右侧设有下安装套501，所述竖杆1上对应设置有用于套装所述上安装套301、中安装 套402和下安装套501的三个安装槽104,所述上安装套301和下安装套501与所述安装槽104 之间均设有滚珠轴承，并与所述竖杆1形成转动配合，中安装套402与所述安装槽104之间固 定连接，所述上刮板3、中刮板4和下刮板5的前侧均设置有刮条6。
[0027] 所述中刮板4中部设置有定位柱401，所述上刮板3和所述下刮板5分别位于所述定 位柱401的两侧，所述上刮板3通过上拉簧7与所述定位柱401连接，所述下刮板5通过下拉簧 8与所与所述定位柱4〇1连接，所述喷头1〇1位于所述上刮板3的上方，喷头1〇1喷下的溶剂溶 解罐壁后直接被上刮板3、中刮板4和下刮板5形成的刮头刮擦干净。
[0028] 为了方便使用，在竖杆1上设置有导向固定座9,所述导向固定座9和所述竖杆1之 间设置有直线轴承，所述导向固定座9上开设有夹持槽901，夹持槽9〇1夹持在罐壁沿上，竖 杆1上下推动，刮条到竖杆的距离大于夹持槽到竖杆的距离，可以在节省人力的同时，使刮 条仅仅贴合罐壁，提升清洁效果。
[0029]本实用新型中的刮条6为硅胶质刮条，有一定的硬度和一定的柔性，可以根据管壁 的弧度进行适度弯曲，可以有效贴合罐壁。
[0030]在使用状态下三个刮板如附图6所示，上刮板3和下刮板5在罐壁的作用下向两侧 张开，并在上拉簧7和下拉簧8的左右下，形成一个整体，三个刮条错位打开，可以最大面积 接触管壁，减少漏刮擦率，提高清洁效率。
[0031]最后应说明的是：以上实施例仅用以说明本实用新型的技术方案，而非对其限制； 尽管参照前述实施例对本实用新型进行了详细的说明，本领域的普通技术人员应当理解： 其依然可以对前述实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同 替换;而这些修改或者替换，并不使相应技术方案的本质脱离本实用新型实施例技术方案 的精神和范围。
Claims (5)
1. 一种涂料混合罐清洁装置，其特征在于，其包括竖杆（1)，所述竖杆（1)内部设有空 腔，竖杆(1)的侧壁开设有与所述空腔相连通的喷头（101)，所述竖杆⑴的尾部连通有进液 管(^2)，所述竖杆⑴上安装有进液阀（1〇3);所述竖杆⑴的底部自上而下依次套设有上 刮板(3)、中刮板⑷和下刮板(5)，所述中刮板⑷和所述竖杆⑴固定连接，所述上刮板(3) 和所述下刮板(5)分别与所述竖杆（1)形成转动配合，所述上刮板(3)、中刮板(4)和下刮板 (5)的前侧均设置有刮条¢)，所述中刮板⑷中部设置有定位柱(401)，所述上刮板⑶和所 述下刮板(5)分别位于所述定位柱(401)的两侧，所述上刮板(3)通过上拉簧(7)与所述定位 柱(4〇1)连接，所述下刮板⑸通过下拉簧⑻与所与所述定位柱(4〇1)连接，所述喷头（1〇1) 位于所述上刮板⑶的上方。
2. 根据权利要求1所述的一种涂料混合罐清洁装置，其特征在于，所述竖杆（1)上设置 有导向固定座(9)，所述导向固定座⑼和所述竖杆(1)之间设置有直线轴承，所述导向固定 座⑼上开设有夹持槽(9〇1)。
3. 根据权利要求1所述的一种涂料混合罐清洁装置，其特征在于，所述上刮板(3)的左 侧设有上安装套(301)，所述中刮板(4)的中部设置有中安装套(402)，所述下刮板(；5)的右 侧设有下安装套(501)，所述竖杆⑴上对应设置有用于套装所述上安装套(301)、中安装套 (402)和下安装套(501)的安装槽(104)。
4. 根据权利要求3所述的一种涂料混合罐清洁装置，其特征在于，所述上安装套(301) 和下安装套(501)与所述安装槽(1〇4)之间均设有滚珠轴承。
5. 根据权利要求1所述的一种涂料混合罐清洁装置，其特征在于，所述刮条(6)为硅胶 质刮条。
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