CN206378970U - A kind of abnormal production status warning system - Google Patents
A kind of abnormal production status warning system Download PDFInfo
- Publication number
- CN206378970U CN206378970U CN201621279419.6U CN201621279419U CN206378970U CN 206378970 U CN206378970 U CN 206378970U CN 201621279419 U CN201621279419 U CN 201621279419U CN 206378970 U CN206378970 U CN 206378970U
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- vibrating sensor
- sensor
- warning system
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- plc main
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Abstract
The utility model is specifically related to detection device technical field, more particularly to a kind of abnormal production status warning system, it is therefore an objective to provide a kind of simple flow, the abnormal production status warning system of efficiency high.Described warning system includes being arranged in plant equipment the first vibrating sensor near position to be welded, first vibrating sensor is connected with PLC main frames, the second vibrating sensor, the temperature sensor set on the electrode of PLC main frames and mash welder is connected, mash welder is arranged at the paw of five axial machines hands, sets angular-rate sensor, angular acceleration transducer, the 3rd vibrating sensor in each rotary shaft of five axial machines hands respectively；First vibrating sensor records the vibration frequency of plant equipment, second vibrating sensor records the vibration frequency of mash welder, 3rd vibrating sensor records the vibration frequency of five shaft machine hands, various vibration frequencies and normal data are contrasted, welding process and the detection process of postwelding is set to be reduced to a process, operating efficiency is high.
Description
Technical field
The utility model belongs to mechanical equipment technical field, and in particular to a kind of abnormal production status warning system.
Background technology
In plant equipment, the connected mode of each part is usually bolt connection or welding, and welding manner is due to intensity
It is larger, the advantages of be easily operated automatically, be largely used in plant equipment.For the plant equipment of welding, in order to ensure
Its safety in utilization in postwelding, it is necessary to check weldquality, and the inspection of solder joint typically now depends on personnel to each weldering
Point is checked that the time of consuming is very long, because plant equipment mechanical mechanism is complex, and solder joint number is numerous, and personnel can regard
Feel fatigue, only by personnel inspection inefficiency, automaticity is low.Above mentioned problem also results in plant equipment welding production line equipment
Input is big, and cost is high.
Utility model content
The purpose of this utility model is to provide a kind of simple flow, the abnormal production status warning system of efficiency high.
For achieving the above object, the technical scheme that the utility model is used is：A kind of abnormal production status alarm
System, described warning system includes being arranged in plant equipment the first vibrating sensor near position to be welded, and first shakes
Dynamic sensor is connected by radio signal senders with the PLC main-machine communications at welding production line workbench, and PLC main frames include letter
Number input/output module, timer, data storage, display, data comparison module, audible-visual annunciator；
The second vibrating sensing that described PLC main frames are set on the electrode also by radio signal senders and mash welder
Device, temperature sensor communication connection, described mash welder are arranged at the paw of five axial machines hands, five described axial machines
Angular-rate sensor, angular acceleration transducer, the 3rd vibrating sensor are set respectively in each rotary shaft of hand；Described angle speed
Sensor, angular acceleration transducer, the 3rd vibrating sensor is spent respectively by radio signal senders and PLC main-machine communications to connect
Connect.
It is preferred that, described the first vibrating sensor, the second vibrating sensor are laser type vibration-measuring sensor, described the
Three vibrating sensors are electric vortex type vibration-measuring sensor.
It is preferred that, high-definition camera is set near described mash welder, high-definition camera by radio signal senders with
PLC main-machine communications are connected.
It is preferred that, described data storage is connected by internet with Cloud Server, and Cloud Server passes through channel radio
Communication network is connected with mobile communication.
The utility model has the advantages that：When plant equipment is welded, the first vibrating sensor record plant equipment
Vibration frequency, the second vibrating sensor records the vibration frequency of mash welder, and the 3rd vibrating sensor records five shaft machine hands
Vibration frequency, various vibration frequencies and normal data are contrasted, so that the quality of solder joint is judged, by welding process and postwelding
Detection process be reduced to a process, improve operating efficiency.
Brief description of the drawings
Fig. 1 is abnormal production status alarm system circuit schematic diagram；
Fig. 2 is PLC host circuit schematic diagrams.
Embodiment
A kind of abnormal production status warning system as shown in Figure 1 to Figure 2, including it is arranged on position to be welded in plant equipment
The first neighbouring vibrating sensor 1 is put, the first vibrating sensor 1 passes through radio signal senders 2 and welding production line workbench
The PLC main frames 3 at place are communicated to connect, and PLC main frames 3 include signal input/output module 4, timer 5, data storage 6, display
Device 7, data comparison module 8, audible-visual annunciator 9；
The second vibration that described PLC main frames 3 are set on the electrode also by radio signal senders 2 and mash welder 12 is passed
Sensor 13, temperature sensor 14 are communicated to connect, and described mash welder 12 is arranged at the paw of five axial machines hands 15, described
Angular-rate sensor 16, angular acceleration transducer 17, the 3rd vibration are set respectively in each rotary shaft of five axial machines hands 15
Sensor 18；Described angular-rate sensor 16, angular acceleration transducer 17, the 3rd vibrating sensor 18 pass through wireless communication respectively
Number transmitter 2 and PLC main frames 3 are communicated to connect.
In order to improve measurement accuracy, at the same when reducing welding welding current influence, described the first vibrating sensor 1,
Second vibrating sensor 13 is laser type vibration-measuring sensor, in order to improve the measurement accuracy of the vibration parameters to five shaft machine hands,
The 3rd described vibrating sensor 18 is electric vortex type vibration-measuring sensor.
Described mash welder 12 nearby sets high-definition camera 19, high-definition camera 19 by radio signal senders 2 with
PLC main frames 3 are communicated to connect.
Plant equipment is in welding production, and mash welder and soldered equipment all produce the vibration of certain amplitude, for structure
For identical plant equipment, as long as installation way during welding is consistent, the vibration frequency base that mash welder and equipment are each produced
This is consistent, and if equipment is not by clamp, or mash welder and equipment away from too far away or too near, weldquality can be caused
It is inconsistent, and vibration frequency in welding process produced by equipment can also change, as long as therefore to mash welder and being soldered
Vibration frequency when equipment is each welded is acquired, and the vibration frequency data of collection are contrasted with normal data, i.e.,
Welding process can be monitored, while being monitored to weldquality.
Described abnormal production status warning system application method is as follows：The described collection machinery of the first vibrating sensor 1
The the second vibrating sensor 13 collection mash welder set on the vibration frequency that it is produced when equipment is soldered, the electrode of mash welder 12
The angular speed set in 12 vibration frequency, the collection welding temperature of temperature sensor 14, each rotary shaft of five shaft machine hands 15 is passed
Sensor 16, angular acceleration transducer 17, the 3rd vibrating sensor 18 gather respectively the angular speed of each rotary shaft, angular acceleration and
Vibration frequency, above-mentioned parameter is all sent to PLC main frames 3 by radio signal senders 2,
The criterion numeral that data comparison module 8 in PLC main frames 3 will be stored in the data parameters of reception and data storage 6
According to being contrasted, when the parameters index and normal data gap of collection are larger, then the solder joint is marked PLC main frames 3,
It is shown in display 7, and controls audible-visual annunciator 9 to send alarm signal, related personnel is reminded, while 19 pairs of high-definition camera
The solder joint carries out mug, and the relevant parameter of the solder joint also is stored in data storage 6, convenient subsequently to check.
Preferably embodiment is：Described data storage 6 is connected by internet with Cloud Server 20, cloud service
Device 20 is communicated to connect by cordless communication network with mobile phone 21, and reviewer can remotely check the weld seam of solder joint by mobile phone 21
Quality, improves operating efficiency.
Claims (4)
1. a kind of abnormal production status warning system, described warning system is attached including being arranged on position to be welded in plant equipment
Near the first vibrating sensor (1), the first vibrating sensor (1) is worked by radio signal senders (2) and welding production line
PLC main frames (3) communication connection at platform, PLC main frames (3) include signal input/output module (4), timer (5), data and deposited
Reservoir (6), display (7), data comparison module (8), audible-visual annunciator (9)；
It is characterized in that：Described PLC main frames (3) on the electrode of mash welder (12) also by radio signal senders (2) with setting
The second vibrating sensor (13), the temperature sensor (14) put are communicated to connect, and described mash welder (12) is arranged on five shaft type machines
At the paw of device hand (15), angular-rate sensor is set respectively in each rotary shaft of described five axial machines hands (15)
(16), angular acceleration transducer (17), the 3rd vibrating sensor (18)；Described angular-rate sensor (16), angular acceleration are passed
Sensor (17), the 3rd vibrating sensor (18) are communicated to connect by radio signal senders (2) and PLC main frames (3) respectively.
2. a kind of abnormal production status warning system according to claim 1, it is characterised in that：The first described vibration is passed
Sensor (1), the second vibrating sensor (13) are laser type vibration-measuring sensor, and the 3rd described vibrating sensor (18) is current vortex
Formula vibration-measuring sensor.
3. a kind of abnormal production status warning system according to claim 1, it is characterised in that：Described mash welder (12)
High-definition camera (19) is nearby set, and high-definition camera (19) passes through radio signal senders (2) and PLC main frames (3) communication link
Connect.
4. a kind of abnormal production status warning system according to claim 1, it is characterised in that：Described data storage
(6) it is connected by internet with Cloud Server (20), Cloud Server (20) is communicated by cordless communication network with mobile phone (21)
Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621279419.6U CN206378970U (en) | 2016-11-23 | 2016-11-23 | A kind of abnormal production status warning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621279419.6U CN206378970U (en) | 2016-11-23 | 2016-11-23 | A kind of abnormal production status warning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206378970U true CN206378970U (en) | 2017-08-04 |
Family
ID=59405441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621279419.6U Expired - Fee Related CN206378970U (en) | 2016-11-23 | 2016-11-23 | A kind of abnormal production status warning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206378970U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102890A (en) * | 2021-04-30 | 2021-07-13 | 深圳市艾雷激光科技有限公司 | Welding method, terminal device and computer-readable storage medium |
-
2016
- 2016-11-23 CN CN201621279419.6U patent/CN206378970U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102890A (en) * | 2021-04-30 | 2021-07-13 | 深圳市艾雷激光科技有限公司 | Welding method, terminal device and computer-readable storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170804 Termination date: 20171123 |
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| CF01 | Termination of patent right due to non-payment of annual fee |