CN210413152U - Informationized welding management control system - Google Patents
Informationized welding management control system Download PDFInfo
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- CN210413152U CN210413152U CN201920856162.3U CN201920856162U CN210413152U CN 210413152 U CN210413152 U CN 210413152U CN 201920856162 U CN201920856162 U CN 201920856162U CN 210413152 U CN210413152 U CN 210413152U
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Abstract
The utility model discloses an information-based welding management control system, including set up in the welding workshop one or more welding control unit and with welding control unit communication connection's welding monitored control system, the welding control unit includes that welding machine power, welding machine, gateway server and embedding are in data acquisition system and welding signal controller in the welding machine, the welding machine power with welding machine and embedding are in data acquisition system and welding signal controller electrical connection in the welding machine, gateway server and data acquisition system respectively with welding signal controller electrical connection, gateway server with welding monitored control system carries out communication connection. According to the utility model discloses a welding control management system not only can control the management to welding equipment, still can monitor welding equipment's running state to the automation level and the management level that improve the welding shop and to improving product welding quality control.
Description
Technical Field
The utility model belongs to the technical field of welding control, especially, relate to an information-based welding management control system.
Background
With the rapid development of network technology and information technology, the traditional manufacturing industry and manufacturing technology are revolutionarily changed, the digitization and informatization of the welding manufacturing process become the development trend of the current welding manufacturing industry, and welding workers increasingly realize that the computer information technology will have important influence on the traditional welding manufacturing process. At present, the management of the welding process field in various processing production workshops is relatively extensive, and the welding operation mostly adopts paper operation specifications or depends on the experience of welders. The manager mainly examines whether the operator performs standard operation or not through field inspection, camera monitoring and quality inspection of a welding finished product, the efficiency is not high, and meanwhile, the manual adjustment is performed when some parameter power adjustment is needed in the welding operation process, so that certain limitation is realized.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an information-based welding management control system, according to the utility model discloses a welding control management system not only can carry out control management to welding equipment, still can monitor welding equipment's running state to the automation level and the management level that improve the welding shop and to improving product welding quality control. In order to achieve the above purpose, the utility model adopts the following technical scheme:
according to an aspect of the utility model provides an information-based welding management control system, including set up in the welding workshop one or more welding the control unit and with welding the control unit communication connection's welding monitored control system, the welding the control unit includes that welding machine power, welding machine, gateway server and embedding are in data acquisition system and welding signal controller in the welding machine, the welding machine power with welding machine and embedding are in data acquisition system and welding signal controller electrical connection in the welding machine, gateway server and data acquisition system respectively with welding signal controller electrical connection, gateway server with the welding monitored control system carries out communication connection.
Preferably, the welding monitoring system comprises a group control server, a cloud server, a client access terminal, a user access terminal and a field server arranged at an accessory of the welding workshop, the group control server is in wireless communication connection with the gateway server through a wireless transceiver terminal, and the group control server is in network communication connection with the cloud server, the client access terminal and the user access terminal through the field server.
Further preferably, in the foregoing aspect, the site server is connected to the cloud server through a TCP/IP network in a network communication manner.
Preferably, in the above scheme, the wireless transceiver terminal uses a Zigbee wireless transceiver terminal or a WiFi wireless transceiver terminal for wireless communication.
Preferably, the data acquisition system comprises an image collector, a sound generator, an infrared inductor, a current inductor, a voltage inductor and an RFID radio frequency sensor, and the image collector, the sound generator, the infrared inductor, the current inductor, the voltage inductor and the RFID radio frequency sensor are respectively connected with the welding signal controller.
In a further preferred embodiment of the present invention, the gateway server is connected to the welding signal controller in electrical communication via a power carrier.
As a further preferable mode of the above aspect, the plurality of welding control units control communication of the welding machine by using a bus.
The utility model adopts the above technical scheme, the utility model discloses following technological effect has:
according to the utility model discloses a but welding control management system real time monitoring welding shop's welding operation carries out remote monitoring field weld data in real time, the utility model discloses a welding system network deployment is simple, and it is convenient to maintain, and the administrator can adjust welding parameter at any time according to the on-the-spot needs to realize management and on-the-spot control's inseparable combination.
Drawings
Fig. 1 is a schematic diagram of an information-based welding management control system according to the present invention;
fig. 2 is a control schematic diagram of the welding control unit of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and by referring to preferred embodiments. It should be understood, however, that the numerous specific details set forth in the specification are merely set forth to provide a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
As shown in fig. 1 and fig. 2, according to the utility model discloses an information-based welding management control system, including set up in the welding shop one or more welding control unit and with welding control unit communication connection's welding monitored control system, the welding control unit includes welding machine power, welding machine, gateway server and imbeds data acquisition system and welding signal controller in the welding machine, the welding machine power with the welding machine and embedding are in data acquisition system and welding signal controller electrical connection in the welding machine, gateway server and data acquisition system respectively with welding signal controller electrical connection, gateway server with welding monitored control system carries out communication connection, welding signal controller adopts STM32F103VET6 singlechip control chip. The utility model discloses in, welding monitoring system includes crowd accuse server, cloud ware, customer access terminal, user access terminal and sets up the on-the-spot server at the welding shop annex, crowd accuse server pass through wireless transceiver terminal with the gateway server carries out wireless communication and connects, crowd accuse server passes through on-the-spot server respectively with cloud ware, customer access terminal and user access terminal carry out network communication and connect, the welding machine power pass through wireless communication module with customer access terminal carries out wireless communication and connects, on-the-spot server pass through TCP/IP network with the cloud ware carries out network communication and connects, wireless transceiver terminal adopts Zigbee wireless transceiver terminal or wiFi wireless transceiver terminal to carry out wireless communication. The electric welding machine is connected with the group control server through multiple wireless communication modes such as Zigbee and WiFi, the group control server can be connected to a factory area/enterprise local area network, electric welding machine data are collected and stored locally, the data are uploaded to the cloud server on the Internet, a manager can access and control the group control server through a client access terminal (a PC or a mobile phone terminal), the manager can also adjust welding parameters at any time according to field requirements, so that electric welding machines in different workshops are managed and controlled, a user can also access the terminal (the mobile phone terminal) through the user to acquire the data and information of the electric welding machine from the cloud server on the Internet, and the manager can request current power supply welding parameter information from a power supply of the electric welding machine through the client access terminal; the welding parameter information includes, but is not limited to, welding current, welding voltage, and welding power, and the welding power source transmits the welding parameter information for the current weld to be performed to the customer access terminal upon request.
The utility model discloses in, data acquisition system includes image collector, sound generator, infrared inductor, current inductor, voltage inductor and RFID radio frequency sensor, image collector, sound generator, infrared inductor, current inductor, voltage inductor and RFID radio frequency sensor respectively with the welding signal controller is connected, gateway server pass through power line carrier with the welding signal controller carries out electrical communication and connects, and is a plurality of the welding control unit adopts the bus right the communication of welding machine is controlled. The data acquisition system is respectively embedded in the welding machine, wherein the current sensor and the voltage sensor respectively acquire current and voltage signals in the welding machine process and transmit the current and voltage signals to the welding signal controller, the data acquisition system is used for monitoring the change condition of the working state of the welding machine in the welding process, dynamically analyzing and recording welding parameters such as peak current, peak voltage or power in the welding process in real time, transmitting the dynamic analysis and the real-time recording to the welding signal controller for storage and uploading to the group control server for remote transmission and monitoring, adjusting the welding parameters according to the detected current and voltage signals to improve the quality of a welded product, the image collector collects the real-time working conditions of the welding workshop and the welding and the working conditions of welding personnel, whether the welding operation is carried out according to safety specification requirements and whether the quality of the welded product is checked through the image collector, and the like, for example, whether each welding personnel wears a safety helmet according to the, Whether the position information and the posture information of the safety helmet are correct or not; each welding person wears a fixed safety helmet by using an RFID radio frequency sensor, and the RFID radio frequency sensor is used for sensing and storing identity information of each welding person, an ID (identity) number of electric welding machine equipment and welder information related to each electric welding machine equipment; the infrared inductor is used for monitoring the flowing condition of personnel around the electric welding, avoids personnel around the electric welding to suffer arc radiation, starts sound sending device and reports to the police and suggests when other non-welding personnel get into the welding surrounding area, and remote terminal monitoring device real-time remote monitoring field welding data to the automation level and the management level that improve the welding shop and to improving product welding quality control.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. An information-based welding management control system, characterized by: the system comprises one or more welding control units arranged in a welding workshop and a welding monitoring system in communication connection with the welding control units, wherein each welding control unit comprises a welding machine power supply, a welding machine, a gateway server, a data acquisition system and a welding signal controller, the data acquisition system and the welding signal controller are embedded in the welding machine, the welding machine power supply is electrically connected with the welding machine and the data acquisition system and the welding signal controller are embedded in the welding machine, the gateway server and the data acquisition system are respectively electrically connected with the welding signal controller, and the gateway server is in communication connection with the welding monitoring system.
2. The information-based welding management control system of claim 1, wherein: the welding monitoring system comprises a group control server, a cloud server, a client access terminal, a user access terminal and a field server arranged at an accessory of a welding workshop, wherein the group control server is in wireless communication connection with the gateway server through a wireless transceiving terminal, and the group control server is in network communication connection with the cloud server, the client access terminal and the user access terminal through the field server.
3. The information-based welding management control system of claim 2, wherein: and the on-site server is in network communication connection with the cloud server through a TCP/IP network.
4. The information-based welding management control system of claim 2, wherein: the wireless receiving and sending terminal adopts a Zigbee wireless receiving and sending terminal or a WiFi wireless receiving and sending terminal to carry out wireless communication.
5. The information-based welding management control system of claim 1, wherein: the data acquisition system comprises an image collector, a sound generator, an infrared inductor, a current inductor, a voltage inductor and an RFID radio frequency sensor, wherein the image collector, the sound generator, the infrared inductor, the current inductor, the voltage inductor and the RFID radio frequency sensor are respectively connected with the welding signal controller.
6. The information-based welding management control system of claim 1, wherein: the gateway server is in electrical communication with the welding signal controller via a power carrier.
7. The information-based welding management control system of claim 1, wherein: and the plurality of welding control units control the communication of the welding machine by adopting a bus.
8. The information-based welding management control system of claim 1, wherein: the welding machine power supply is internally provided with a wireless communication module and is in communication connection with the welding monitoring system through the wireless communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920856162.3U CN210413152U (en) | 2019-06-06 | 2019-06-06 | Informationized welding management control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920856162.3U CN210413152U (en) | 2019-06-06 | 2019-06-06 | Informationized welding management control system |
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| Publication Number | Publication Date |
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| CN210413152U true CN210413152U (en) | 2020-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920856162.3U Expired - Fee Related CN210413152U (en) | 2019-06-06 | 2019-06-06 | Informationized welding management control system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193686A (en) * | 2019-06-06 | 2019-09-03 | 南宁嘉昌机电设备有限责任公司 | A kind of information-based welding management control system and control method |
| CN112427776A (en) * | 2020-11-12 | 2021-03-02 | 镇江市金舟软件有限责任公司 | Hull welding man-hour measuring device and method |
| CN114871638A (en) * | 2022-04-13 | 2022-08-09 | 广州东焊智能装备有限公司 | Welding equipment monitoring system based on internet of things |
-
2019
- 2019-06-06 CN CN201920856162.3U patent/CN210413152U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193686A (en) * | 2019-06-06 | 2019-09-03 | 南宁嘉昌机电设备有限责任公司 | A kind of information-based welding management control system and control method |
| CN112427776A (en) * | 2020-11-12 | 2021-03-02 | 镇江市金舟软件有限责任公司 | Hull welding man-hour measuring device and method |
| CN114871638A (en) * | 2022-04-13 | 2022-08-09 | 广州东焊智能装备有限公司 | Welding equipment monitoring system based on internet of things |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 Termination date: 20210606 |