CN205209544U - Detection system - Google Patents
Detection system Download PDFInfo
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- CN205209544U CN205209544U CN201521061621.7U CN201521061621U CN205209544U CN 205209544 U CN205209544 U CN 205209544U CN 201521061621 U CN201521061621 U CN 201521061621U CN 205209544 U CN205209544 U CN 205209544U
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Abstract
The utility model provides a detection system relates to equipment inspection technical field. Detection system includes inductor, gateway and intelligent terminal, the inductor sets up on treating the check out test set for the temperature information and the vibration information of check out test set are treated in the collection, the inductor still is used for gathering temperature information with vibration information according to set for preset time interval on pass to the gateway, the gateway respectively with the inductor with intelligent terminal communication connection, the gateway be used for with the inductor is uploaded temperature information with the vibration message routing give intelligent terminal, intelligent terminal is used for showing and the storage was received temperature information with vibration information. The utility model provides a detection system convenient and practical can realize the with no paper and intelligent management that detects, provides effectual foundation for the failure analysis and the processing of the equipment that is detected.
Description
Technical field
The utility model relates to testing techniques of equipment field, in particular to a kind of detection system.
Background technology
At present, for the traditional detection mode of the unit equipments such as motor, compressor, air compressor machine, all adopt manual detection, adopt the mode of manual detection often to exist to detect inaccurate, detect data and omit and the problem such as mistake, and the data that manual detection obtains are inconvenient to preserve, inquiry and analysis.
Utility model content
The purpose of this utility model is to provide a kind of detection system, to improve above-mentioned problem.
The utility model is achieved in that
A kind of detection system, comprising: inductor, gateway and intelligent terminal;
Described inductor is arranged on equipment to be detected, and for gathering temperature information and the vibration information of equipment to be detected, described inductor is also for being uploaded to described gateway by the described temperature information collected and described vibration information by the prefixed time interval of setting;
Described gateway communicates to connect with described inductor and described intelligent terminal respectively, and described gateway is used for the described temperature information uploaded by described inductor and described vibration information sends to described intelligent terminal;
Described intelligent terminal is for showing and storing the described temperature information and described vibration information that receive.
Detection system as above, preferably, described intelligent terminal, also for when the temperature information that described inductor detects and/or vibration information exceed the threshold value of setting, sends warning message to the intelligent terminal established a communications link with it.
Detection system as above, preferably, described inductor is the wireless sensor being integrated with vibration detection function and temperature detecting function, and described gateway is radio network gateway.
Detection system as above, preferably, the quantity of described inductor is multiple, and multiple described inductor is separately positioned on different equipment to be detected, for detecting temperature information and the vibration information of corresponding equipment to be detected.
Detection system as above, preferably, also comprise data storage server, described data storage server is connected with described intelligent terminal and described gateway communication respectively, described gateway also sends to described data storage server for the described temperature information uploaded by described inductor and described vibration information, and described data storage server is for storing the described temperature information and described vibration information that receive.
Detection system as above, preferably, also comprise alarm, described alarm and described intelligent terminal are electrically connected, described intelligent terminal is also for when the temperature information that described inductor detects and/or vibration information exceed the threshold value of setting, send alarm control signal to described alarm, send alerting signal to make described alarm.
Detection system as above, preferably, described vibration information comprises X-axis offset information, Y-axis offset information and Z axis offset information.
Detection system as above, preferably, described intelligent terminal, also for arranging instruction by described gateway to described inductor transmission time interval, changing to make described prefixed time interval and arranging the time interval corresponding to instruction with the described time interval.
Detection system as above, preferably, when described alarm sends alerting signal, the stop alarm operational order of described intelligent terminal also for inputting according to user sends stop alarm control signal to described alarm, stops sending alerting signal to make the described alarm sending alerting signal.
Detection system as above, preferably, described alarm is hummer or loudspeaker.
For prior art, the detection system that the utility model provides has following beneficial effect:
The detection system that the utility model provides, temperature information and the vibration information of equipment to be detected is gathered by inductor, and send to intelligent terminal to show by gateway the temperature information collected and vibration information, user can understand current vibration information and the temperature information of equipment to be detected very easily, and the accuracy of the vibration information detected and temperature information is high, there will not be data to omit, realize with no paper and intellectualized detection management.In addition, automatically the temperature information collected and vibration information are stored automatically by intelligent terminal, so that user inquires about the operating status record of equipment to be detected at any time, simple to operation, save paper cost and human cost, for the fault analysis of detected equipment and process provide effective foundation.
Further, when the temperature information that inductor detects and/or vibration information exceed the threshold value of setting, intelligent terminal can also send warning message to other intelligent terminals established a communications link with it, and the user of far-end can understand the abnormality of detected equipment in time and process in time.
Further, detection system is also provided with data storage server, can realize the network management of detection system.
For making above-mentioned purpose of the present utility model, feature and advantage become apparent, preferred embodiment cited below particularly, and coordinate appended accompanying drawing, be described in detail below.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present utility model, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
The theory diagram of the first detection system that Fig. 1 provides for the utility model embodiment;
The theory diagram of the second detection system that Fig. 2 provides for the utility model embodiment;
The theory diagram of the third detection system that Fig. 3 provides for the utility model embodiment;
The theory diagram of the 4th kind of detection system that Fig. 4 provides for the utility model embodiment.
Wherein, the corresponding relation between Reference numeral and component names is as follows:
Inductor 101, gateway 102, intelligent terminal 103, server 104, alarm 105.
Embodiment
At present, for the traditional detection mode of the unit equipments such as motor, compressor, air compressor machine, all adopt manual detection, adopt the mode of manual detection often to exist to detect inaccurate, detect data and omit and the problem such as mistake, and the data that manual detection obtains are inconvenient to preserve, inquiry and analysis.Inventor finds through long-term observation and research, proposes the detection system that the utility model embodiment provides.
Below in conjunction with accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.The assembly of the utility model embodiment describing and illustrate in usual accompanying drawing herein can be arranged with various different configuration and design.Therefore, below to the detailed description of the embodiment of the present utility model provided in the accompanying drawings and the claimed scope of the present utility model of not intended to be limiting, but selected embodiment of the present utility model is only represented.Based on embodiment of the present utility model, the every other embodiment that those skilled in the art obtain under the prerequisite not making creative work, all belongs to the scope of the utility model protection.
Consult Fig. 1, the utility model embodiment provides a kind of detection system, and for the detection of motor, compressor, air compressor machine wait checkout equipment, detection system includes inductor 101, gateway 102 and intelligent terminal 103.Wherein, inductor 101, gateway 102 and intelligent terminal 103 are communicated to connect successively by communication network, inductor 101 is arranged on detected equipment, for detecting temperature information and the vibration information of equipment to be detected, vibration information involving vibrations amplitude and direction of vibration, and the temperature information detected and vibration information are uploaded to gateway 102, gateway 102 is for sending to intelligent terminal 103 by this temperature information and vibration information, and intelligent terminal 103 stores for the temperature information that sent by the gateway received 102 and vibration information and shows.
In the process run, the current temperature information that collects and vibration information are uploaded to gateway 102 every the time of setting by inductor 101, and via gateway 102, this temperature information and vibration information are sent to intelligent terminal 103, thus realize treating checkout equipment continuous print, for a long time Detection and diagnosis.The time interval that inductor 101 uploads temperature information and vibration information presets by intelligent terminal 103, and intelligent terminal 103 can adopt the equipment such as common computer or industrial computer.
Inductor 101 is for detecting temperature information and the vibration information of equipment to be detected, wherein vibration information is involving vibrations direction and Oscillation Amplitude, shows that direction of vibration and Oscillation Amplitude represent by X-axis offset information, Y-axis offset information and Z axis offset information.Inductor 101 not only can be used for detected temperatures information but also can detect vibration information, its implementation can adopt the mode of vibration transducer and temperature sensor two kinds of sensor combinations, or vibration detection function and temperature detecting function are integrated in same equipment, what in the present embodiment, inductor 101 adopted is mode vibration detection function and temperature detecting function are integrated in same equipment.
Intelligent terminal 103 is for showing the temperature information and vibration information that receive, concrete, intelligent terminal 103 includes display screen, and be provided with corresponding application interface, detection system is in the process run, and the temperature information received and vibration information are shown with the form of form or broken line statistical form or show with the form of form and broken line statistical form simultaneously by its display screen by intelligent terminal 103.
In addition, in order to realize early warning and warning function, be can lead to different value and show different background colors to reach the function of early warning and warning temperature information and vibration information are shown in table form.
Such as, if when the temperature threshold of equipment to be detected is 40 DEG C (namely when the temperature of equipment to be detected is more than 40 DEG C, regarding as malfunction).So when the value of the temperature information that inductor 101 detects is more than 40 DEG C, the color arranging display background, for red, now illustrate that device temperature to be detected is too high, there is fault.And close to (between 35-40 DEG C) during this temperature, the color arranging display background, for yellow, now, illustrate that device temperature to be detected is higher, has the risk broken down, should process in time.Same, the mode that vibration threshold is set can be adopted to realize early warning and warning function for vibration information (X-axis offset information, Y-axis offset information and Z axis offset information), its principle is identical with the principle that said temperature is reported to the police, and does not repeat them here.Effectively can predict risk in advance by above-mentioned setting, reduce the processing cost of maintenance cost and saving accident.
Intelligent terminal 103 arranges peripheral hardware input equipment (as mouse, external input keyboard or display operation screen etc.), above-mentioned describe in temperature threshold and vibration threshold can be set by peripheral hardware input equipment, the time interval that inductor 101 uploads temperature information and vibration information is also set by the peripheral hardware input equipment on intelligent terminal 103.
Consult Fig. 2, as the mode that another kind is reported to the police, detection system can also arrange alarm 105, and alarm 105 and intelligent terminal 103 are electrically connected, and the implementation of alarm 105 can be multiple, as adopted hummer or loudspeaker etc.When the temperature information that intelligent terminal 103 receives or vibration information exceed the threshold value preset, intelligent terminal 103 sends alarm control signal to the alarm 105 be electrically connected with it, alarm 105 sends warning after receiving alarm control signal, the equipment that prompting is detected exists abnormal, need process in time.
Simultaneously, intelligent terminal 103 is also provided with releasing warning function, when alarm 105 sends alerting signal, stop alarm operational order is inputted to intelligent terminal 103 by peripheral hardware input equipment, intelligent terminal 103 sends stop alarm control signal to alarm 105 after receiving the stop alarm operational order of input, and the alarm 105 controlling sending alerting signal stops sending alerting signal.
The temperature information be subject to and vibration information can store by intelligent terminal 103, and in the process used, user can also inquire about the operating status record of equipment to be detected to carry out analyzing and adding up.
Further, in order to reach better warning function, intelligent terminal 103 can also by communication network and total the establishing a communications link of other intelligence, when the temperature threshold that the value of the temperature information detected exceedes setting, the value of vibration information that detects exceed setting vibration threshold and there are above-mentioned two situations, intelligent terminal 103 can send warning message directly to other intelligent terminals 103 communicated to connect with it, the equipment that prompting is detected exists abnormal, need process in time.Warning message can adopt the mode of mail or note (when other intelligent terminals 103 are mobile phone).
For realizing the Based Intelligent Control treating checkout equipment, intelligent terminal 103 can also connect the control system of equipment to be detected, when intelligent terminal 103 sends warning message to other intelligent terminals 103 communicated to connect with it or send alarm control signal to the alarm 105 be electrically connected with it super after a period of time, when the exception of detected equipment does not obtain process yet, intelligent terminal 103 can send control signal to the control system of equipment to be detected, so that control system initiatively disconnects the operation of equipment to be detected.
Motor, compressor, air compressor machine waits for that checkout equipment is generally arranged in the factory building of circumstance complication, be inconvenient in such a case connect up, therefore, in the present embodiment, inductor 101 adopts the mode of wireless vibration sensor and radio temperature sensor combination, simultaneously, gateway 102 also adopts supports that multiple network is (as GSM, GPRS, 3G network etc.) radio network gateway, adopt in such a way, wirelessly to connect up, detection system can be applicable to various complex environment, it is more convenient that system is installed, antijamming capability is strong, and real Global Remote monitoring can be realized, stay indoors and just can realize long-term on-line checkingi and the diagnosis for the treatment of checkout equipment.
Consult Fig. 3, in order to realize the Centralized Monitoring to multiple equipment to be detected, in the present embodiment, the quantity of inductor 101 is set to multiple, and multiple inductor 101 is separately positioned on different equipment to be detected, and communicates to connect with gateway 102 respectively.By such setting, the temperature information that multiple inductor 101 detects and vibration information all can be shown by the display screen of intelligent terminal 103, thus reach the effect of Centralized Monitoring, effectively save human cost.
Consult Fig. 4, for convenience of management, the detection system that the present embodiment provides also is provided with data storage server 104, data storage server 104 communicates to connect with intelligent terminal 103 and gateway 102 respectively, gateway 102 is when receiving the temperature information and vibration information that inductor 101 uploads, this temperature information and vibration information sent to data storage server 104 simultaneously and store, storage mode should adopt the mode of control card, adopt such setting, other intelligent terminals 103 communicated to connect with data storage server 104 all can be inquired about the temperature information stored and vibration information.Meanwhile, the detection system of formation thereafter stand is established easy, conveniently carries out operation and maintenance, can realize the network management of detection system.In addition, sustainability, targetedly online large Data Collection and analysis guarantee data security by cryptographic algorithm.
In description of the present utility model, also it should be noted that, unless otherwise clearly defined and limited, term " setting ", " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In description of the present utility model, it should be noted that, term " " center ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this utility model product orientation of usually putting or position relationship when using, only the utility model and simplified characterization for convenience of description, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " etc. only for distinguishing description, and can not be interpreted as instruction or hint relative importance.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. a detection system, is characterized in that, comprising: inductor, gateway and intelligent terminal;
Described inductor is arranged on equipment to be detected, and for gathering temperature information and the vibration information of equipment to be detected, described inductor is also for being uploaded to described gateway by the described temperature information collected and described vibration information by the prefixed time interval of setting;
Described gateway communicates to connect with described inductor and described intelligent terminal respectively, and described gateway is used for the described temperature information uploaded by described inductor and described vibration information sends to described intelligent terminal;
Described intelligent terminal is for showing and storing the described temperature information and described vibration information that receive.
2. detection system according to claim 1, it is characterized in that, described intelligent terminal, also for when the temperature information that described inductor detects and/or vibration information exceed the threshold value of setting, sends warning message to other intelligent terminals established a communications link with it.
3. detection system according to claim 1, is characterized in that, described inductor is the wireless sensor being integrated with vibration detection function and temperature detecting function, and described gateway is radio network gateway.
4. detection system according to claim 1, is characterized in that, the quantity of described inductor is multiple, and multiple described inductor is separately positioned on different equipment to be detected, for detecting temperature information and the vibration information of corresponding equipment to be detected.
5. detection system according to claim 1, it is characterized in that, also comprise data storage server, described data storage server is connected with described intelligent terminal and described gateway communication respectively, described gateway also sends to described data storage server for the described temperature information uploaded by described inductor and described vibration information, and described data storage server is for storing the described temperature information and described vibration information that receive.
6. according to the arbitrary described detection system of claim 1-5, it is characterized in that, also comprise alarm, described alarm and described intelligent terminal are electrically connected, described intelligent terminal is also for when the temperature information that described inductor detects and/or vibration information exceed the threshold value of setting, send alarm control signal to described alarm, send alerting signal to make described alarm.
7. detection system according to claim 6, is characterized in that, described vibration information comprises X-axis offset information, Y-axis offset information and Z axis offset information.
8. detection system according to claim 6, it is characterized in that, described intelligent terminal, also for arranging instruction by described gateway to described inductor transmission time interval, changing to make described prefixed time interval and arranging the time interval corresponding to instruction with the described time interval.
9. detection system according to claim 6, it is characterized in that, when described alarm sends alerting signal, the stop alarm operational order of described intelligent terminal also for inputting according to user sends stop alarm control signal to described alarm, stops sending alerting signal to make the described alarm sending alerting signal.
10. detection system according to claim 6, is characterized in that, described alarm is hummer or loudspeaker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521061621.7U CN205209544U (en) | 2015-12-17 | 2015-12-17 | Detection system |
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| CN201521061621.7U CN205209544U (en) | 2015-12-17 | 2015-12-17 | Detection system |
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| CN205209544U true CN205209544U (en) | 2016-05-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107560670A (en) * | 2017-10-16 | 2018-01-09 | 雷沃重工股份有限公司 | Detecting system |
| CN110497604A (en) * | 2019-08-15 | 2019-11-26 | 长虹美菱股份有限公司 | A kind of fault verification and alarm set of Packing Machine |
-
2015
- 2015-12-17 CN CN201521061621.7U patent/CN205209544U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107560670A (en) * | 2017-10-16 | 2018-01-09 | 雷沃重工股份有限公司 | Detecting system |
| CN110497604A (en) * | 2019-08-15 | 2019-11-26 | 长虹美菱股份有限公司 | A kind of fault verification and alarm set of Packing Machine |
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