CN203149018U - Welder parameter tester - Google Patents
Welder parameter tester Download PDFInfo
- Publication number
- CN203149018U CN203149018U CN 201320158005 CN201320158005U CN203149018U CN 203149018 U CN203149018 U CN 203149018U CN 201320158005 CN201320158005 CN 201320158005 CN 201320158005 U CN201320158005 U CN 201320158005U CN 203149018 U CN203149018 U CN 203149018U
- Authority
- CN
- China
- Prior art keywords
- welding machine
- converter
- welder
- parameter
- sensor unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Arc Welding Control (AREA)
Abstract
The utility model discloses a welder parameter tester connected between a welder and a data processing terminal. The welder parameter tester includes an A/D converter and a sensor unit. The sensor unit is connected with the welder and is used for collecting welder parameters. The A/D converter and the sensor unit are used for converting collected welder parameters to digital signals. The data processing terminal is connected with the A/D converter through a CANBUS field bus and is used for analyzing and restoring welder parameters that are converted to the digital signals. Compared with the prior art, the welder parameter tester provided by the utility model can obtain parameters of the welder quickly and accurately, so that monitoring and management of the parameters of the welder can be realized effectively. Therefore, problems about welding techniques are avoided and a product welding effect is improved.
Description
Technical field:
The utility model relates to electric welding machine, and what be specifically related to is a kind of welding machine parameter tester.
Background technology:
Welding machine is to utilize positive and negative polarities when instantaneous short circuit, produce high-temperature electric arc and come scolder on the consumable electrode and the equipment of materials to be welded, because it is simple and convenient solid and reliable flexibly, and can reach the advantage with the mother metal equality strength after the welding, therefore welding technology is widely used in each industrial circle, as Aero-Space, and boats and ships, automobile, container etc.
The welding machine that uses in the present industrial circle; its parameter generally all is by manually adjusting control voluntarily; be not easy to management control; especially in large-scale job shop; the welding machine equipment that uses is more; general workman likes adjusting device parameter according to the personal like; as the wire feed rate of electric current, voltage and welding machine when welding etc.; like this for large-scale production; the welding parameter of identical product can't monitoring management; there is bigger welding hidden danger during welding, occurs problems such as rosin joint easily, to the bigger influence of technology controlling and process existence of product.
Summary of the invention:
For this reason, the purpose of this utility model is to provide a kind of welding machine parameter tester, to realize the monitoring management to a plurality of welding machine parameters, avoids occurring welding hidden danger.
For achieving the above object, the utility model is mainly by the following technical solutions:
A kind of welding machine parameter tester is connected between welding machine and the data processing terminal, and described welding machine parameter tester includes A/D converter and sensor unit, and described sensor unit is connected with welding machine, is used for gathering the welding machine parameter; Described A/D converter and sensor unit, the welding machine parameter that is used for gathering converts digital signal to; Described data processing terminal is connected with A/D converter by the CANBUS fieldbus, for the welding machine parameter that converts to after the digital signal is resolved reduction.
Preferably, described sensor unit includes for the current conversion sensor of gathering the welding current parameter, is used for gathering the voltage isolation sensor of welding machine voltage parameter and is used for gathering the wire feed voltage sample circuit of welding machine wire feed rate parameter.
Preferably, described welding machine parameter tester also includes a power module, and this power module is connected with welding machine, sensor unit, A/D converter respectively.
Preferably, described welding machine parameter tester also includes an alarm module that is connected with A/D converter.
Preferably, also be connected with a data collecting card between described data processing terminal and the A/D converter, this data collecting card is connected with A/D converter by the CANBUS fieldbus.
Be provided with welding machine in the utility model welding machine parameter tester and be connected, and be used for gathering current conversion sensor, voltage isolation sensor and the wire feed voltage sample circuit of welding current, voltage and wire feed rate, thereby obtain the parameters such as electric current, voltage and wire feed rate of welding machine, and resolve reduction by being input to data processing terminal by the CANBUS fieldbus after the A/D converter conversion.Compared with prior art, the utility model can obtain the parameter of each welding machine fast and accurately, thereby effectively the parameter of a plurality of welding machines is carried out monitoring management, has avoided the welding technology problem, has improved the welding effect of product.
Description of drawings:
Fig. 1 is the inside principle assumption diagram of the utility model welding machine parameter tester.
Embodiment:
For setting forth thought of the present utility model and purpose, below in conjunction with the drawings and specific embodiments the utility model is described further.
See also shown in Figure 1ly, Fig. 1 is the inside principle assumption diagram of the utility model welding machine parameter tester.The utility model provides a kind of welding machine parameter tester, each parameter that is used for butt welding machine is tested, to realize the monitoring management to different welding machines, avoid occurring because of the different welding technology problems that cause of welding machine parameter, thus welding efficiency and the quality of raising product.
Wherein this welding machine parameter tester includes A/D converter, sensor unit, power module and alarm module.
Sensor unit is connected with welding machine to be tested, be mainly used in gathering each parameter of welding machine to be measured, it includes for the current conversion sensor of gathering the welding current parameter, is used for gathering the voltage isolation sensor of welding machine voltage parameter and is used for gathering the wire feed voltage sample circuit of welding machine wire feed rate parameter.And can include in this sensor unit in above-mentioned current conversion sensor, voltage isolation sensor and the wire feed voltage sample circuit any one or multiple.
A/D converter is connected with sensor unit, is used for the welding machine parameter that collects is become digital signal by analog signal conversion; Data processing terminal is connected with a data capture card, this data collecting card is connected with A/D converter by the CANBUS fieldbus, be used for gathering the welding machine parameters number signal of A/D converter output, data processing terminal is then resolved reduction to the welding machine parameter that converts to after the digital signal, and correspondingly shows at display interface.
The welding machine parameter tester also includes an alarm module that is connected with A/D converter, this alarm module is used for and will compares from welding machine parameter information and the pre-set threshold information of A/D converter, if the welding machine parameter of gathering surpasses predetermined value, then the corresponding warning message that produces is reported to the police.
Also include a power module in the welding machine parameter tester, this power module is connected with welding machine, sensor unit, A/D converter and alarm module respectively, is used to above-mentioned welding machine, sensor unit, A/D converter and alarm module to power.
The utility model welding machine parameter tester, the inner simulating signal that adopts welding current, the electric current when the voltage signal modular converter welds welding machine, voltage transitions to become standard, convert digital data transmission to the CANBUS fieldbus through after the A/D converter, the CANBUS fieldbus then sends to data processing terminal (computing machine and server) by data collecting card with the improve parameter unification of each welding machine, resolves reduction by data processing terminal.
During the work of the utility model welding machine, pilot lamp such as power supply, electric current, voltage, warning can demonstrate the duty of welding machine respectively, and can report to the police by pilot lamp and alarm buzzer when the welding machine operation irregularity.
More than be that a kind of welding machine parameter tester provided by the utility model is described in detail, used specific case herein structural principle of the present utility model and embodiment are set forth, above embodiment just is used for helping to understand method of the present utility model and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present utility model, the part that all can change in specific embodiments and applications, in sum, this description should not be construed as restriction of the present utility model.
Claims (5)
1. a welding machine parameter tester is connected between welding machine and the data processing terminal, it is characterized in that described welding machine parameter tester includes A/D converter and sensor unit, and described sensor unit is connected with welding machine, is used for gathering the welding machine parameter; Described A/D converter and sensor unit, the welding machine parameter that is used for gathering converts digital signal to; Described data processing terminal is connected with A/D converter by the CANBUS fieldbus, for the welding machine parameter that converts to after the digital signal is resolved reduction.
2. welding machine parameter tester according to claim 1 is characterized in that described sensor unit includes for the current conversion sensor of gathering the welding current parameter, is used for gathering the voltage isolation sensor of welding machine voltage parameter and is used for gathering the wire feed voltage sample circuit of welding machine wire feed rate parameter.
3. welding machine parameter tester according to claim 1 is characterized in that described welding machine parameter tester also includes a power module, and this power module is connected with welding machine, sensor unit, A/D converter respectively.
4. welding machine parameter tester according to claim 1 is characterized in that described welding machine parameter tester also includes an alarm module that is connected with A/D converter.
5. welding machine parameter tester according to claim 1 is characterized in that also being connected with between described data processing terminal and the A/D converter data collecting card, and this data collecting card is connected with A/D converter by the CANBUS fieldbus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320158005 CN203149018U (en) | 2013-04-01 | 2013-04-01 | Welder parameter tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320158005 CN203149018U (en) | 2013-04-01 | 2013-04-01 | Welder parameter tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203149018U true CN203149018U (en) | 2013-08-21 |
Family
ID=48976534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320158005 Expired - Lifetime CN203149018U (en) | 2013-04-01 | 2013-04-01 | Welder parameter tester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203149018U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643054A (en) * | 2016-01-19 | 2016-06-08 | 中国电子科技集团公司第三十八研究所 | Real-time monitoring method and system for arc welding process of robot |
| CN106019066A (en) * | 2016-05-12 | 2016-10-12 | 合肥加亦信息科技有限公司 | Photovoltaic cell panel junction box terminal welding quality test system |
| CN111679090A (en) * | 2020-06-16 | 2020-09-18 | 南京云岗智能科技有限公司 | Welding speed detection device for manual welding |
-
2013
- 2013-04-01 CN CN 201320158005 patent/CN203149018U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643054A (en) * | 2016-01-19 | 2016-06-08 | 中国电子科技集团公司第三十八研究所 | Real-time monitoring method and system for arc welding process of robot |
| CN105643054B (en) * | 2016-01-19 | 2018-04-13 | 中国电子科技集团公司第三十八研究所 | A kind of robot arc welding process method for real-time monitoring and real-time monitoring system |
| CN106019066A (en) * | 2016-05-12 | 2016-10-12 | 合肥加亦信息科技有限公司 | Photovoltaic cell panel junction box terminal welding quality test system |
| CN111679090A (en) * | 2020-06-16 | 2020-09-18 | 南京云岗智能科技有限公司 | Welding speed detection device for manual welding |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206415880U (en) | A kind of Full-automatic lithium battery battery pole ear bonding machine | |
| CN104646565A (en) | Real-time monitoring system for full-automatic stamping production line | |
| CN203149018U (en) | Welder parameter tester | |
| CN108381007A (en) | A kind of digitlization of low cost, internet welding machine and its control method | |
| CN202974926U (en) | Quality detection device of solder joints in automobile storage battery | |
| CN203696202U (en) | Welding monitoring system | |
| CN102435907A (en) | Polarity test method for electronic current transformer | |
| CN105445594A (en) | Power grid fault detection system | |
| CN203236111U (en) | Real time monitoring device for welding current and number of welding spots during electric resistance welding | |
| CN202219364U (en) | Remote alarm device for wire breakage and short circuit of electrical spark wire cutting machine tool | |
| CN114035555A (en) | PLC controller fault detection system | |
| CN202332585U (en) | Automatic short circuit core rejecting device used in production of aluminum electrolytic capacitor | |
| CN204425270U (en) | A kind of signal supervisory instrument for photovoltaic generating system | |
| CN104155613A (en) | Online electric power communication battery pack monitoring method | |
| CN103909334A (en) | Welding spot quality detection system for medium-frequency resistance welding machine and detection method thereof | |
| CN203376605U (en) | Numerical control machine tool robot real-time operation monitoring system | |
| CN204758691U (en) | Electric power monitoring device | |
| CN203881889U (en) | Device capable of automatically detecting sensor status | |
| CN202694107U (en) | Monitoring and control system for data network | |
| CN102489432A (en) | Automatic length measuring system of coating machine | |
| CN203057094U (en) | A digital pulse generating device based on a full-digital DC controller | |
| CN202948077U (en) | Network-based electric energy quality monitoring system | |
| CN202486285U (en) | Testing device used for detecting integrality of whole low-voltage switching device | |
| CN103576020A (en) | Power quality monitoring system based on network | |
| CN204761358U (en) | Infinitely variable's motor control means |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130821 |
|
| CX01 | Expiry of patent term |