CN206335242U - Charger product ultra-sonic welded and assembly line - Google Patents
Charger product ultra-sonic welded and assembly line Download PDFInfo
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- CN206335242U CN206335242U CN201621360432.4U CN201621360432U CN206335242U CN 206335242 U CN206335242 U CN 206335242U CN 201621360432 U CN201621360432 U CN 201621360432U CN 206335242 U CN206335242 U CN 206335242U
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Abstract
A kind of charger product ultra-sonic welded and assembly line, are related to charger ultra-sonic welded and assembling.Charger product ultra-sonic welded and assembly line, including carrier lifting unit (1), carrier switches transport part (2), assembled portion (3), end cap compressed part (4), carrier transport portion (5), ultrasound pickup clamping part (6), ultrasonic (7), product crawl section (8), carrier loopback portion (9), carrier lifting unit (1) is installed with carrier flow direction successively, carrier switches transport part (2), assembled portion (3), end cap compressed part (4), carrier switches transport part (2), carrier transport portion (5), carrier lifting unit (1) and product crawl section (8), carrier loopback portion (9) is arranged between the carrier lifting unit (1) at two ends, the side of carrier transport portion (5), which is installed, picks up ultrasound pickup clamping part (6), ultrasonic (7).The utility model can synchronously carry out assembling and the Ultrasonic welding processes of charger finished product, significantly improve the production efficiency of charger finished product.
Description
Technical field
The utility model is related to charger product ultra-sonic welded and assembly line.
Background technology
The test of existing charger finished product is generally all single machine test, first carries out high pressure resistant test, in just electrical work(
It can test, finally carry out single product laser carving, test is all that single device is manually operated, and laser carving is also to be set using separate unit
Standby artificial single operation, operating efficiency is relatively low, and human input is big.
The content of the invention
The purpose of this utility model is to provide a kind of charger for improving the assembling of charger finished product and welding production ability
Product ultra-sonic welded and assembly line.
The utility model is to reach that the technical scheme that above-mentioned purpose is used is:A kind of charger product ultra-sonic welded
And assembly line, including carrier lifting unit, carrier switching transport part, assembled portion, end cap compressed part, carrier transport portion, ultrasound
Pick up clamping part, ultrasonic, product crawl section, carrier loopback portion, with carrier flow direction install successively carrier lifting unit,
Carrier switching transport part, assembled portion, end cap compressed part, carrier switching transport part, carrier transport portion, carrier lifting unit and product are grabbed
Portion is taken, carrier loopback portion is arranged between the carrier lifting unit at two ends, the side of carrier transport portion, which is installed, picks up ultrasound pickup clamping
Portion, ultrasonic;
Carrier lifting unit, empty carrier is received from carrier loopback portion, and empty carrier is delivered into carrier switching transport part;Carrier
Lifting unit includes carrier lifting base plate, lift cylinder, lifting guide pillar, article carrying platform, conveying platform frame, transmission belt, transmission motor, carries
Lift cylinder, lifting guide pillar is fixedly mounted in tool lifting base plate, and article carrying platform is enclosed within lifting guide pillar by lifting axle sleeve, and loading is put down
Conveying platform frame, transmission motor are set on platform, and conveying platform frame is provided with transmission wheel and transmission belt, and transmission wheel passes through transmission by driving motor
Coaxial travelling gear drives with transmission wheel;
Carrier switches transport part, is arranged on the input of assembled portion and receives empty carrier and by empty load from carrier lifting unit
Tool delivers to assembled portion, and the output end for being arranged on assembled portion receives the carrier of containing product from assembled portion and carrier is delivered into carrier fortune
Send portion;Carrier switching transport part includes switching platform, and switch motor is fixed on switching platform, is pacified on the output shaft of switch motor
Toothing belt wheel or sprocket wheel;Switch guide is set on switching platform, and first loads operating platform is led by switching sliding block installed in switching
On rail, the side of odontoid belt or chain loads operating platform with first and is fixedly connected, and odontoid belt is arranged on toothed belt wheel or chain
Bar is arranged on sprocket wheel;First carrying turntable is taken turns and transmission belt provided with carrying stand, transmission motor, carrying stand provided with transmission,
Transmission belt is driven by transmitting wheel, driving motor;First, which loads operating platform, is used to load the conveying on carrier, carrier lifting unit
The delivery outlet of stand is docked with the first input port for loading the carrying stand on operating platform;
Assembled portion, including two carrier operating streamlines, the outside of streamline is provided with operating desk;
End cap compressed part, installed in the last portion in assembled portion, in every carrier operating streamline end portion difference of assembled portion
Set;Including pressure head portion, roller mount, roller mount is installed in a pipeline, and pressure head portion is arranged on the top of roller mount;
Carrier transport portion, including carrier operating streamline, receive and come located at the transmission of assembled portion end carrier switching device
Carrier;
Ultrasound pickup clamping part, including pick device, clamping device, the carrier that pick device is arranged on carrier transport portion are transported
The side of turn of tidal stream waterline, clamping device is arranged on pick device rear;
Ultrasonic, including ultrasonic welding device, fixed seat, ultrasonic welding device are arranged in fixed seat, fixed seat
Installed in the side of clamping device, the plumb joint of ultrasonic welding device is arranged on above clamping device;Fixed seat includes base, the
One substrate, second substrate, the first adjusting means, the second adjusting means, first substrate are arranged on base, and second substrate is arranged on
On first substrate, on the first substrate, the adjustable side of the second adjusting means is connected to the to the connection of the adjustable side of the first adjusting means
On two substrates;
Product crawl section, carrier lifting unit is connected to the output end of production line and the input of backflow pipeline, production
Product crawl section and carrier lifting unit cross product of the crawl on carrier lifting unit;Product crawl section, including running gear and grab
Device is taken, running gear includes walked frame, travel driving unit, walking track, walking dolly, and walking track is fixed on walking
In frame, travel driving unit drives walking dolly to be walked on walking track;Grabbing device is fixed on walking dolly, crawl
Device includes lowering or hoisting gear, clamp device, and clamp device is fixed on the lifter plate of lowering or hoisting gear;Walking dolly is in crawl and gone
During journey section, clamp device is located at the top of conveying platform frame;
Carrier loopback portion, production line front end is transported to by the vacant carrier of production line end;Carrier loopback portion includes carrier
Loopback pipeline, carrier loopback pipeline is arranged on carrier and switches transport part, assembled portion, end cap compressed part, carrier transport portion
Lower section;
Control device, controls each driver part and the signal for receiving inductive switch or inductor in above-mentioned each portion.
The utility model can synchronously carry out assembling and the Ultrasonic welding processes of charger finished product, significantly improve charger into
The production efficiency that product are assembled and welded.
Brief description of the drawings
Fig. 1 is the schematic diagram of the utility model preferred embodiment;
Fig. 2 is the carrier lifting unit of the utility model preferred embodiment, carrier switching transport part and assembled portion, carrier loopback
The local schematic diagram in portion;
Fig. 3 is the schematic diagram of another angles of Fig. 2;
Fig. 4 is the schematic diagram of Fig. 2 another angle;
Fig. 5 be the utility model preferred embodiment carrier lifting unit schematic diagram;
Fig. 6 is the schematic diagram of another angles of Fig. 5;
Fig. 7 is the assembled portion of the utility model preferred embodiment, end cap compressed part, carrier transport portion, ultrasound pickup clamping
Portion, the schematic diagram of ultrasonic;
Fig. 8 is the schematic diagram of the end cap compressed part of the utility model preferred embodiment;
Fig. 9 is the schematic diagram of the stopper of the utility model preferred embodiment;
Figure 10 is the schematic diagram of another angles of Fig. 9;
Figure 11 is the schematic diagram of the pick device of the utility model preferred embodiment;
Figure 12 is the schematic diagram of the clamping device of the utility model preferred embodiment;
Figure 13 is the schematic diagram of the fixed seat of the utility model preferred embodiment;
Figure 14 is the product crawl section of the utility model preferred embodiment, the schematic diagram of carrier lifting unit;
Figure 15 is the schematic diagram of another angles of Figure 14;
Figure 16 is the schematic diagram of the grabbing device of the utility model preferred embodiment;
Figure 17 is the schematic diagram of the carrier of the utility model preferred embodiment, charger;
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail:
As shown in figure 1, a kind of charger product ultra-sonic welded and assembly line, including the switching of carrier lifting unit 1, carrier
Transport part 2, assembled portion 3, end cap compressed part 4, carrier transport portion 5, ultrasound pickup clamping part 6, ultrasonic 7, product crawl
Portion 8, carrier loopback portion 9, carrier lifting unit 1, carrier switching transport part 2, assembled portion 3, end are installed with carrier flow direction successively
Lid compressed part 4, carrier switching transport part 2, carrier transport portion 5, carrier lifting unit 1 and product crawl section 8, carrier loopback portion 9 is set
Put between the carrier lifting unit 1 at two ends, the side of carrier transport portion 5, which is installed, picks up ultrasound pickup clamping part 6, ultrasonic 7.
As shown in Fig. 2, Fig. 5, Fig. 6, carrier lifting unit 1 receives the carrier 12 of sky from carrier loopback portion 9, by empty carrier
12 deliver to carrier switching transport part 2;Carrier lifting unit 1, including carrier lifting base plate 101, lift cylinder 102, lifting guide pillar
104th, lifting is fixedly mounted in article carrying platform 106, conveying platform frame 108, transmission belt 112, transmission motor 109, carrier lifting base plate 101
Cylinder 102, lifting guide pillar 104, article carrying platform 106 are enclosed within lifting guide pillar 104 by lifting axle sleeve 107, on article carrying platform 106
Conveying platform frame 108, transmission motor 109 are set, and conveying platform frame 108 is provided with transmission wheel 111 and transmission belt 112, and transmission wheel 111 is by passing
Dynamic motor 109 is driven by being driven the travelling gear 110 coaxial with transmission wheel 111.
As shown in Figure 5, Figure 6, carrier lifting unit 1 include carrier lifting base plate 101, lift cylinder 102, lifting guide pillar 104,
Lift cylinder is fixedly mounted in article carrying platform 106, conveying platform frame 108, transmission belt 112, transmission motor 109, carrier lifting base plate 101
102nd, lifting guide pillar 104, article carrying platform 106 is enclosed within lifting guide pillar 104 by lifting axle sleeve 107, is set on article carrying platform 106
Conveying platform frame 108, transmission motor 109, conveying platform frame 108 are provided with transmission wheel 111 and transmission belt 112, and transmission wheel 111 is by transmission electricity
Machine 109 is driven by being driven the travelling gear 110 coaxial with transmission wheel 111;Carrier lifting unit 1 is defeated from carrier loopback portion 9
Line sending receives empty carrier 12, empty carrier 12 is delivered into carrier switching transport part 2, as shown in Figure 3.
The bottom of the upside transmission belt of transmission belt 112 sets support bar rail 116, and the top of support bar rail 116 is provided with along length
The guide groove that direction is set is spent, upside transmission belt is placed in guide groove, the transmission plane of upside transmission belt is higher than the groove edge of guide groove.Support
When bar rail 116 has carrier 12 for supporting in transmission belt 112, particularly transmission belt 112;Transmission belt can be supported using skate
112。
Inductor 113 is set on the conveying platform frame 108 of carrier lifting unit 1, and the sensing conveying platform frame 108 of inductor 113 is uploaded
The presence of tool 12.
As shown in Figure 5, Figure 6, carrier lifting unit 1 sets elevating chain 103, lifting sprocket wheel 105, the one of elevating chain 103
End is fixed on carrier lifting base plate 101;The other end of elevating chain 103 is fixed on article carrying platform 106, elevating chain 103
It is enclosed within lifting sprocket wheel 105, article carrying platform 106 is enclosed within lifting guide pillar 104 by lifting axle sleeve 107.This reality in the present embodiment
With new a pair of elevating chains of setting 103 and lifting sprocket wheel 105, lifting sprocket wheel 105 is arranged on the two ends of sprocket shaft, sprocket shaft
Stage casing is fixed on sprocket wheel axle bed 115, and sprocket wheel axle bed 115 is fixed on the tailpiece of the piston rod of lift cylinder 102;A pair of liftings are set to lead
Post 104, lifting guide pillar 104 is arranged on the both sides in the front of lift cylinder 102, article carrying platform 106 and is correspondingly arranged lifting axle sleeve 107
It is enclosed within lifting guide pillar 104.The setting of double elevating chains 103 and double lifting sprocket wheels 105 make it that lifting is more steady.
Lubricant coupler 114 is provided with the lifting shaft block set for installing lifting axle sleeve 107.Timing filling lubricant, with
Ensure the lubricity between lifting axle sleeve 107 and lifting guide pillar 104.
As shown in Figure 2, Figure 3, Figure 4, carrier switching transport part 2, is arranged on the input of assembled portion 3 from carrier lifting unit 1
Receive empty carrier 12 and empty carrier 12 is delivered into assembled portion 3, the output end for being arranged on assembled portion 3 receives dress from assembled portion 3
Abound with the carrier 12 of product and carrier 12 is delivered into carrier transport portion 5;Including switching platform 201, switch motor 204 is fixed on switching
On platform 201, toothed belt wheel 205 or sprocket wheel are installed on the output shaft of switch motor 204;Switch guide is set on switching platform 201
208, first loads operating platform 202 by switching sliding block 207 in the switch guide 208, and the one of odontoid belt 206 or chain
Side loads operating platform 202 with first and is fixedly connected, and odontoid belt 206 is arranged on toothed belt wheel 205 or chain is arranged on sprocket wheel;
First carrying turntable 202 is provided with carrying stand 218, transmission motor 219, and carrying stand 218 is provided with transmission wheel 211 and transmission belt
212, transmission belt 212 is driven by transmitting wheel 211, driving motor 219;First, which loads operating platform 202, is used to load carrier, carries
The delivery outlet and first that have the conveying platform frame 108 on lifting unit 1 load the input port pair of the carrying stand 218 on operating platform 202
Connect.
The loading that the delivery outlet of conveying platform frame 108 on carrier lifting unit 1 is just switching transport part 2 to carrier operates platform 202
The midpoint of switching stroke.Loading operating platform 202 can be saved and run to production line input again from the loading carrier 12 of conveying platform frame 108
Stroke there is provided operating efficiency.
As shown in Figure 2, Figure 3, Figure 4, in the present embodiment, first is set to load the operating He of platform 202 on carrier switching transport part 2
Second load operating platform 203, first load operating platform 202 and second load operating platform 203 by switch sliding block 207 be arranged on cut
Change on guide rail 208, the side of odontoid belt or chain loads operating platform 202 and second and load operating platform 203 and fix with first to be connected
Connect;First, which loads the operating loading operating platform 203 of platform 202 and second, is respectively equipped with carrying stand 218, transmission motor 219, carrying platform
Frame 218 is driven provided with transmission wheel 211 and transmission belt 212, transmission belt 212 by transmission wheel 211, and transmission wheel 211 passes through driving motor
219 transmissions give transmission 211 coaxial transmission gears 210 of wheel to drive;First, which loads operating platform 202 and second, loads operating platform
203 are used to load carrier.Production line 3 is correspondingly arranged two, the distance between two inputs of production line 3 and first
Load the distance between the operating loading operating platform 203 of platform 202 and second identical.
The end of production line 3 is provided with stopper, and the end of the pipeline in carrier loopback portion 9 also is provided with stopper, feels
Answer device, the control end of stopper, action element on the control end of action component and carrier switching transport part 2 on carrier lifting unit 1
The control end of device is connected to control device.
As shown in figure 1, assembled portion 3, including two carrier operating streamlines, the outside of streamline is provided with operating desk.Carrier
Operating streamline include, transmission track, transmission belt, transmission wheel, transmission motor, transmission track be arranged on transmission stand on, pass
Send and a transmission wheel is respectively mounted on the inside of track two ends, some transmission wheels are installed in the inner side of transmission track, and transmission belt installs transmission
Cycle operation on the drive of wheel and transmission motor, transmission motor is fixed on motor base.
As shown in Figure 7, Figure 8, end cap compressed part 4, installed in the last portion in assembled portion, is operated in every carrier of assembled portion
Streamline end portion is set respectively;Including pressure head portion 41, roller mount 42, roller mount 42 is installed in a pipeline, and pressure head portion 41 is set
In the top of roller mount 42.
As shown in figure 8, pressure head portion 41 includes pressure head fixed seat 411, cylinder pressure 412, pressure head 413, pressure head fixed seat 411 is in door
Frame-shaped, two heel posts 415 be fixed on install production pipeline 3 frame on, crossbeam 416 be fixed on two heel posts 415 it
Between, cylinder pressure 412 is fixed on the bottom of crossbeam 416, and pressure head 413 is fixed on the tailpiece of the piston rod of cylinder pressure 412.More clearly to show whole
Body structure, the column 415 of a side of pressure head fixed seat 411 in figure is not drawn.
Roller mount 42 includes bearing 421, roller 422, and some rollers 422 are arranged on bearing 421, and bearing 421 is fixed on
Produce in the middle of pipeline, load the carrier of product from mistake in roller mount 42.Roller mount 42 is fixed on the centre of transmission stand, transmission
Track is in the both sides of roller mount 42.
Stopper 43 is set, and stopper 43 is arranged in the middle of production pipeline 3;Stopper 43 stops the carrier for loading product
Stop at operation position.Be arranged in the pipeline of assembled portion 3, the downstream of roller mount 42, stopper 43 stop load production
The carrier of product stops in roller mount 42 and allows product to be in the lower section of pressure head 413.
The bearing 421 of roller mount is metal support, and metal support is in concave shape;Roller 422 is Metal Contact Rollers, Metal Contact Rollers
It is arranged on by support shaft in metal support;The outer rim high point of Metal Contact Rollers is slightly above the high point of metal support.It will not so make
It is stuck in into carrier 12 in roller mount 42.In gland, Metal Contact Rollers and metal support accept pressure.
Cylinder pressure 412 is cylinder, and the area of the termination of pressure head 413 is less than the area of charger end cap.Cylinder pressure 412 or hydraulic pressure
Cylinder.
As shown in Figure 9, Figure 10, stopper 43 includes stopper mounting platform 430, stop cylinder 431, support bar 433, resistance
Pin mounting seat 434, countercheck rod 435, stop cylinder 431 are arranged on the bottom surface of stopper mounting platform 430, countercheck rod mounting seat
434 are arranged on the top surface of stopper mounting platform 430 by support bar 433, and countercheck rod 435 is arranged on countercheck rod mounting seat 434
On, the piston rod of stop cylinder 431 is acted on countercheck rod 435 through stopper mounting platform 430.
The stop end of countercheck rod 435 sets one to stop roller 436, stops that roller 436 is fixed on countercheck rod 435 by bearing pin
Stop end;Countercheck rod 435 is hinged in countercheck rod mounting seat 434 by hinging pin shaft 439, the other end of countercheck rod 435 with
The plunger rod contacts of stop cylinder 431 are hinged.Stop that roller 436 reduces the friction stopped between end and carrier 12, reduction by two
The abrasion condition of individual device.
One is set to reset bullet on the other end of countercheck rod 435 and the plunger rod contacts of stop cylinder 431, hinging pin shaft 439
Spring 438, one end of back-moving spring 438 is acted in countercheck rod mounting seat 434, and the other end of back-moving spring 438 acts on stop
On bar 435.Back-moving spring 438 make it that countercheck rod 435 is lifted as normality, and stop cylinder 431 is in off position;When need stop
Bar 435 put down allow carrier by when, stop cylinder 431 works.The working time of stop cylinder 431 is so reduced, reduction should
The fault rate of component.
The top surface of stopper mounting platform 430 sets inductor 432, and inductor 432 is arranged on the front of countercheck rod 435.
When carrier 12 comes from the upstream conveying of production pipeline 3, reach countercheck rod 435 at this and stop that carrier 12 moves ahead, inductor
Induction information is sent to control device by 432, and control device sends instruction, and cylinder pressure 412 is acted.
As shown in fig. 7, carrier transport portion 5, including carrier operating streamline, receive and cut located at the end carrier of assembled portion 3
The carrier that the transmission of changing device 2 comes.Carrier operating flowing water includes transmission stand, transmission track, transmission belt, transmission wheel, transmission motor,
Transmission track is arranged on transmission stand, and a transmission wheel, the inner side of transmission track are respectively mounted on the inside of transmission track two ends
Some transmission wheels are installed, transmission belt installs cycle operation on the drive of transmission wheel and transmission motor, and transmission motor is fixed on horse
Up on seat.Carrier operating streamline sets locking mechanism at respective operations station, and locking mechanism, which can be locked out mechanism, to be included
Lockplate, lock out action device, clamping block, stop pin, lockplate are arranged at the top of transmission track, and lockplate is stretched into transmission track
Side, lockplate is symmetrical arranged on two lateral conveyor tracks;Clamping block is fixed on the motion end of lock out action device, and stop pin is set
On clamping block, the locking hole site that position and the bottom of carrier 12 of stop pin are set coordinates, and stop pin can be inserted into the bottom of carrier 12
The lock hole that portion is set, lock out action device is arranged on support;Other locking inductor, lock in the transmission track provided with lockplate
Determine inductor and be connected to corresponding control device.Locking mechanism can also be stopper 43.
As shown in fig. 7, ultrasound picks up clamping part 6, including pick device 61, clamping device 62, pick device 61 is arranged on
The carrier of carrier transport portion 5 operates the side of streamline, and clamping device 62 is arranged on the rear of pick device 61.Ultrasound pickup clamping
The control end of the action component in portion 6 is connected with control device respectively.
As shown in figure 11, pick device 61 includes rotating lifting gear 611, pick-up head 612, and rotating lifting gear 611 is consolidated
In the frame for being scheduled on the side of product pipeline 5, pick-up head 612 is arranged on the rotation and lifting end of rotating lifting gear 611;Pick-up head
612 include pickup cylinder 613 and pickup grippers 614, and pickup grippers 614 are arranged on pickup cylinder 613, the rotational trajectory of pickup grippers 614
Two ends, one end is in the top of carrier 12, and the other end is in the top of clamping device 62.Rotating lifting gear 611 includes lifting air
Cylinder 616 and rotary cylinder 617, rotary cylinder 617 are arranged on the motion end of lift cylinder 616, and lift cylinder 616 is fixed on machine
On frame.The control end, the control end of lift cylinder 616, the control end of rotary cylinder 617 for picking up cylinder 613 are respectively connecting to control
Device processed.
The product clamping side of pickup grippers 614 is provided with clamping recess 618, and the size for clamping recess 618 is clamped equal to product
The appearance and size at place.Clamping recess 618 is more firm when can make 614 product clamping of pickup grippers.
As shown in figure 12, clamping device 62 includes grip slipper 621 and clamping part 622, and clamping part 622 includes clamping head 623
With gripper cylinder 624, clamping head 623 is set a pair, and clamping head 623 is correspondingly arranged on gripper cylinder 624, grip slipper 621 and set
Slide rail 625, clamping head 623 is provided with chute and on slide rail 625, and clamping head 623 is fixed on the action of gripper cylinder 624
End, gripper cylinder 624 is fixed on grip slipper 621.
The product clamping side of clamping head 623 is provided with recess 627, and the size of recess 627 is equal or slightly larger than product and is clamped
The appearance and size at place.Recess 627 is more firm when can make 623 product clamping of clamping head.
Grip slipper 621, which is provided with product fixed seat 625, product fixed seat 625, sets a groove 626 for placing product.
Groove 626 increases the fixing point of product so that it is more firm that product is fixed in ultrasonic welding process.
As shown in fig. 7, ultrasonic 7, including ultrasonic welding device 71, fixed seat 72, ultrasonic welding device 71 is installed
In fixed seat 72, fixed seat 72 is arranged on the side of clamping device 62, and the plumb joint of ultrasonic welding device 71 is arranged on clamping
The top of device 62.
Ultrasonic welding device 71 is that existing ultrasonic head point can be with the ultrasonic welding device of electric up-down.Ultrasonic bond is hinged with
The elevating control end and welding control end for putting 71 ultrasonic heads point are connected to control device, are controlled by control device.Control
Device processed uses PLC.
As shown in figure 13, fixed seat 72 includes base 721, first substrate 722, second substrate 723, the first adjusting means
724th, the second adjusting means 725, first substrate 722 is arranged on base 721, and second substrate 723 is arranged on first substrate 722
On, the adjustable side of the first adjusting means 724 is connected on first substrate 722, and the adjustable side of the second adjusting means 725 is connected to
On two substrates 723;Base 721 is provided with correspondence on guiding groove 729 and the guide key in guiding groove, first substrate 722
Chute 728 is set, and the top of guide key is placed in chute 728;Guiding clamp 726 is installed on first substrate 722, clamp is guided
The 726 limitation regulation of second substrate 723 directions;Chute 728 is arranged perpendicular to guiding clamp 726.In the present embodiment, first substrate
The distance of 722 control X-axis;Second substrate 723 controls the distance of Y-axis.
Ultrasonic welding device 71 is fixedly mounted on second substrate 723, and the plumb joint of ultrasonic welding device 71 is liftably
It is arranged on the top of clamping device 22.First substrate 722, second substrate 723, the first adjusting means 724, the second adjusting means 725
Setting orientation of the ultrasonic welding device 71 in frame can be allowed correspondingly to be adjusted, to adapt to the ultrasonic bond of different product
Connect.
In the present embodiment, the first adjusting means 724 and the second adjusting means 725 use bolt governor motion, pass through bolt
To adjust position of the ultrasonic welding device 71 in X-axis or Y-axis.
As shown in Figure 14, Figure 15, product crawl section 8, carrier lifting unit 1 is connected to output end and the backflow of production line
The input of pipeline, product crawl section 8 and carrier lifting unit 1 cross product of the crawl on carrier lifting unit 1;Product is captured
Portion 8, including running gear 81 and grabbing device 82, running gear 81 include walked frame 801, travel driving unit 802, walking
Track 803, walking dolly 804, walking track 803 are fixed on walked frame 801, and the driving walking of travel driving unit 802 is small
Car 804 is walked on walking track 803;Grabbing device 82 is fixed on walking dolly 804, and grabbing device 82 includes lowering or hoisting gear
83rd, clamp device 84, clamp device 84 is fixed on the lifter plate 825 of lowering or hoisting gear 83;Walking dolly 804 is in crawl stroke
Duan Shi, clamp device 84 is located at the top of conveying platform frame 108.
Walked frame 801 is frame-like, and walking track 803 is arranged on the both sides at the top of frame-like, the two of walking dolly 804
Side bottom sets chute, and chute is slidably matched with walking track 803, and travel driving unit 802 includes drive motor 811 and transmission
Component 812, transmission component 812 is belt wheel 813, belt 814, and the driving pulley 813 of drive motor 811, belt 814 is enclosed within belt wheel
On 813, walking dolly 804 is fixedly connected with the side of belt 814, the driving walking dolly 804 of belt 814;Or transmission component 812
For gear, rack combination, or transmission component 812 is that toothed belt wheel, cingulum are combined, or sprocket wheel, chain assembled.
As shown in figure 16, lowering or hoisting gear 83 includes lift cylinder 821, lifting fixed plate 822, lifting slide-bar 824, lifter plate
825, lift cylinder 821 is fixed in lifting fixed plate 822, and lifting fixed plate 822 is fixedly attached to walking dolly 804, lifts
Lifting axis hole is set in fixed plate 822, and one end of lifting slide-bar 824 is fixed on lifter plate 825, lifts the another of slide-bar 824
End is inserted in lifting axis hole, and lifter plate 825 is fixedly connected with the tailpiece of the piston rod of lift cylinder 821;Clamp device 84 includes gripping
Cylinder 826, gripping folder 827, gripping cylinder 826 are fixed on lifter plate 825, and gripping folder 827 is fixed on the work of gripping cylinder 826
Stopper rod end.Lift axis hole and be provided with axis hole axle sleeve 823, lifting slide-bar 824 is inserted in axis hole axle sleeve 823, and axis hole axle sleeve 823 can make
Must lift slide-bar 824 slide it is more smoothly.
In the present embodiment, the utility model sets gripping air cylinder fixed plate 831, and gripping air cylinder fixed plate 831 is in π shapes, folder
The top board of air cylinder fixed plate 831 is taken to be fixed on the bottom of lifter plate 825, gripping cylinder 826 is fixed in the middle of biside plate, biside plate
Lateral surface be provided with some travellers 829, respective amount slide opening, action plate 828 and gripping cylinder 826 are set on action plate 828
Tailpiece of the piston rod is fixedly connected, and gripping folder 827 is fixedly mounted on the lower edge of action plate 828.The present embodiment sets two gripping cylinders
826 are fixed in the middle of biside plate, and the piston rod back of the body of two gripping cylinders 826 is put, the gripping folder of a gripping cylinder control side
827.Flexible glue bar 832 is installed, flexible glue bar 832 can prevent that gripping folder 827 from damaging the table of product on the gripping face of gripping folder 827
Face.The present embodiment sets two sets of clamp devices 84.
It is fixedly connected between lifter plate 825 and the tailpiece of the piston rod of lift cylinder 821 by connector 830.The side of connector 830
Just dismantle, length is fixedly connected while can adjust.
As shown in Figure 2, Figure 3, Figure 4, carrier loopback portion 9, production line front end is transported to by the vacant carrier of production line end;
Carrier loopback portion 9 includes carrier loopback pipeline, and carrier loopback pipeline is arranged on carrier switching transport part 2, assembled portion 3, end
The lower section of lid compressed part 4, carrier transport portion 5.
Control device, controls each driver part and the signal for receiving inductive switch or inductor in above-mentioned each portion.
As shown in figure 17, in the present embodiment, fixing groove 1201 of the carrier 12 provided with three fixed products 13, fixing groove
Provided with the slotted eye for accommodating the pin of product 13 in 1201.Accordingly, pressure head portion 41 sets three cylinder pressures 12 and three pressure heads 13, pickup
Device 61, clamping device 62 set three sets, and ultrasonic welding device 71, fixed seat 72 set three sets.
During work, be arranged on the carrier lifting unit 1 of the output end of carrier loopback pipeline 9 conveying platform frame 108 receive from
The carrier transported out on carrier loopback pipeline, lift cylinder 102 is acted, and the piston rod of lift cylinder 102 rises to drive and risen
Descending chain wheel 105 is raised, and then drives article carrying platform 106 to rise, and after rising in place, the transmission motor 109 on conveying platform frame 108 is opened
Dynamic, driving motor 109 drives transmission wheel 111 by being driven the travelling gear 110 coaxial with transmission wheel 111, and transmission wheel 111 drives
Transmission belt 112 is operated delivers to the first loading operating platform 202 by carrier 12, and the switch motor 204 of switching platform 201 starts and will filled
It is downloaded from oneself 12 first to load operating platform 202 and switch and move to the input of one of the production line of assembled portion 3, while the second dress
Carrying turntable 203 switches at the outgoing position of conveying platform frame 108 the next carrier for waiting conveying platform frame 108 to convey, and so follows
Ring.
Vacant carrier 12 is distributed in the production line of assembled portion 3, by being placed in artificial placement end cap or machine
Tool equipment is placed on the charger that finishes of the end cap carrier 12 vacant by being manually placed in, and contains the carrier 12 of charger by giving birth to
Production streamline comes from the conveying of upper process position, and the countercheck rod 435 of stopper 43 is in blocked state, and carrier 12 stops moving ahead simultaneously
In roller mount 42, induction information is sent to control device by inductor 432, and control device sends instruction, and cylinder pressure 412 is moved
Make, the end cap that pressure head 413 declines compressing charger is caught in end cap mouthful, and gland finishes rear pressure head 413 and resetted, and control device is sent
Instruction, stop cylinder 431 acts, and the piston rod of stop cylinder 431 is by the other end jack-up of countercheck rod 435, the resistance of countercheck rod 435
Keep off end to sink, carrier 12 moves ahead to subsequent processing.Carrier 12 is delivered to the operating of the first loading by one of production line of assembled portion 3
Platform 202, the switch motor 204 of switching platform 201, which starts to have loaded the first of carrier 12 and load the operating switching of platform 202, moves to load
The carrier for having transport portion 5 operates the input of streamline, while second loads the production stream that operating platform 203 switches to assembled portion 3
The carrier of two conveyings of production line is received at two outgoing position of waterline;The switch motor 204 of switching platform 201 starts
The second of carrier 12 will have been loaded and loaded the input that operating platform 203 switches the carrier operating streamline for moving to carrier transport portion 5,
The first loading operating platform 202, which is switched to, simultaneously receives production line at the outgoing position of one of the production line of assembled portion 3
One of conveying carrier, so circulation.
When carrier 12 is run at operation position on the carrier operating streamline of carrier transport portion 5, lock out action device is moved
Carrier 3 is locked at operation position and sends locking signal to control device by work, and control device is operated accordingly.Rotation
Turn lowering or hoisting gear 211 and do down maneuver, pickup cylinder 213 is acted afterwards in place for decline, and charger is clamped in the action of pickup grippers 214, is revolved
Turn lowering or hoisting gear 211 and do vertical motion, rotating lifting gear 211 does spinning movement, the rotation of pickup grippers 214 to folder after rising in place
The top of device 22 is held, rear rotating lifting gear 211 is rotated in place and does down maneuver, pickup cylinder 213 is acted afterwards in place for decline,
Charger is unclamped in the action of pickup grippers 214.
Charger enters after clamping device 22, and gripper cylinder 224 is acted, and clamping head 223 clamps charger.Ultrasonic bond is hinged with
The plumb joint for putting 11 declines, and is pressed on charger and carries out ultra-sonic welded.After welding is finished, plumb joint is risen, and gripper cylinder 224 is moved
Make, clamping head 223 unclamps charger.Rotating lifting gear 211 does down maneuver, and pickup cylinder 213 is acted afterwards in place for decline, is picked up
The action of folder 214 is taken to clamp charger, rotating lifting gear 211 does vertical motion, rotating lifting gear 211, which is done, after rising in place revolves
Rotate and make, pickup grippers 214 rotate to the top of carrier 12, are rotated in place rear rotating lifting gear 211 and do down maneuver, drop to
Pickup cylinder 213 is acted behind position, and charger is unclamped in the action of pickup grippers 214.The charger being welded is by carrier 12 through streamline
Conveyed to subsequent processing station.
The carrier of containing product is sent to the conveying platform frame of carrier lifting unit 1 after process finishes on production line end
Transmission motor 109 on 108 arrival ends, conveying platform frame 108 starts, and driving motor 109 is coaxial with transmission wheel 111 by being driven
Travelling gear 110 drives transmission wheel 111, and transmission wheel 111 drives transmission belt 112 to operate and pulls in carrier in conveying platform frame 108, if
When walking dolly 804 is not at 108 top of conveying platform frame, the drive motor 811 started in travel driving unit 802 passes through transmission
Component 812 drives the walking of walking dolly 804 in the top of conveying platform frame 108, starts lift cylinder 821, lift cylinder 821 is acted
Lifter plate 825 is descending, lifter plate 825 it is descending in place after, gripping cylinder 826, which starts, drives gripping folder 827 to clamp product, lifts
The action of cylinder 821 drives lifter plate 825 up, starts walking dolly 804 and is walked to product conveying belt 10, walking dolly 804 is arrived
Up to the top of product conveying belt 10, the action of lift cylinder 821 drives lifter plate 825 descending, and gripping cylinder 826, which starts, drives gripping folder
827 decontrol product, and product is placed on product conveying belt 10 and transported backward, so far complete a crawl.Vacant carrier is by carrying
The lift cylinder 102 of tool lifting unit 1 is acted, and the piston rod of lift cylinder 102, which declines, drives lift chain wheel 105 to decline, and then band
Dynamic article carrying platform 106 declines, and after declining in place, the transmission motor 109 on conveying platform frame 108 starts, and driving motor 109 is by passing
The dynamic travelling gear 110 coaxial with transmission wheel 111 drives transmission wheel 111, and transmission wheel 111 drives transmission belt 112 to operate will be vacant
Carrier deliver to and be arranged on the carrier loopback pipeline in the carrier backflow portion 9 of production line bottom.Such circulate operation.
The utility model can synchronously carry out assembling and the ultra-sonic welded process of charger finished product, significantly improve charger into
The production efficiency of product, reduces the quantity of online production personnel.
Claims (10)
1. a kind of charger product ultra-sonic welded and assembly line, it is characterised in that:Cut including carrier lifting unit (1), carrier
Change transport part (2), assembled portion (3), end cap compressed part (4), carrier transport portion (5), ultrasound pickup clamping part (6), ultra-sonic welded
Portion (7), product crawl section (8), carrier loopback portion (9), install carrier lifting unit (1), carrier with carrier flow direction and cut successively
Change transport part (2), assembled portion (3), end cap compressed part (4), carrier switching transport part (2), carrier transport portion (5), carrier lifting
Portion (1) and product crawl section (8), carrier loopback portion (9) are arranged between the carrier lifting unit (1) at two ends, carrier transport portion (5)
Side install pick up ultrasound pickup clamping part (6), ultrasonic (7);
Carrier lifting unit (1), empty carrier (12) is received from carrier loopback portion (9), and empty carrier (12) is delivered into carrier switching
Transport part (2);Carrier lifting unit (1), including carrier lifting base plate (101), lift cylinder (102), lifting guide pillar (104), load
Thing platform (106), conveying platform frame (108), transmission belt (112), transmission motor (109), carrier lifting base plate (101) are fixedly mounted
Lift cylinder (102), lifting guide pillar (104), article carrying platform (106) are enclosed within lifting guide pillar (104) by lifting axle sleeve (107)
On, conveying platform frame (108), transmission motor (109) are set on article carrying platform (106), and conveying platform frame (108) is provided with transmission wheel
(111) and transmission belt (112), transmission wheel (111) is passed through by driving motor (109) is driven the transmission coaxial with transmission wheel (111)
Gear (110) drives;
Carrier switches transport part (2), and the input for being arranged on assembled portion (3) receives empty carrier (12) from carrier lifting unit (1)
And empty carrier (12) is delivered into assembled portion (3), the output end for being arranged on assembled portion (3) receives containing product from assembled portion (3)
Carrier (12) and carrier (12) is delivered into carrier transport portion (5);Including switching platform (201), switch motor (204) is fixed on
On switching platform (201), toothed belt wheel (205) or sprocket wheel are installed on the output shaft of switch motor (204);On switching platform (201)
Switch guide (208) is set, and first loads operating platform (202) by switching sliding block (207) in switch guide (208),
The side of odontoid belt (206) or chain loads operating platform (202) with first and is fixedly connected, and odontoid belt (206) is arranged on tooth
On belt wheel (205) or chain be arranged on sprocket wheel on;First carrying turntable (202) is provided with carrying stand (218), transmission motor
(219), carrying stand (218) is provided with transmission wheel (211) and transmission belt (212), and transmission belt (212) is by transmitting wheel (211), passing
Motor (219) is moved to drive;First, which loads operating platform (202), is used to load the conveying platform frame on carrier, carrier lifting unit (1)
(108) delivery outlet is docked with the first input port for loading the carrying stand (218) on operating platform (202);
Assembled portion (3), including two carrier operating streamlines, the outside of streamline is provided with operating desk;
End cap compressed part (4), installed in the last portion of assembled portion, sets respectively in every carrier operating streamline end portion of assembled portion
Put;Including pressure head portion (41), roller mount (42), roller mount (42) is installed in a pipeline, and pressure head portion (41) are arranged on roller mount
(42) top;
Carrier transport portion (5), including carrier operating streamline, are received located at assembled portion end carrier switching device (2) transmission
The carrier come;
Ultrasound pickup clamping part (6), including pick device (61), clamping device (62), pick device (61) are transported installed in carrier
The carrier in portion (5) is sent to operate the side of streamline, clamping device (62) is arranged on pick device (61) rear;
Ultrasonic (7), including ultrasonic welding device (71), fixed seat (72), ultrasonic welding device (71), which is arranged on, to be fixed
On seat (72), fixed seat (72) is arranged on the side of clamping device (62), and the plumb joint of ultrasonic welding device (71) is arranged on folder
Hold above device (62);Fixed seat (72) includes base (721), first substrate (722), second substrate (723), the first regulation dress
(724), the second adjusting means (725) are put, first substrate (722) is arranged on base (721), and second substrate (723) is arranged on
On first substrate (722), the adjustable side of the first adjusting means (724) is connected on first substrate (722), the second adjusting means
(725) adjustable side is connected on second substrate (723);
Product crawl section (8), carrier lifting unit (1) is connected to the output end of production line and the input of backflow pipeline,
Product crawl section (8) and carrier lifting unit (1) cross product of the crawl on carrier lifting unit (1);Product crawl section (8), bag
Include running gear (81) and grabbing device (82), running gear (81) include walked frame (801), travel driving unit (802),
Walking track (803), walking dolly (804), walking track (803) are fixed on walked frame (801), travel driving unit
(802) driving walking dolly (804) is walked on walking track (803);Grabbing device (82) is fixed on walking dolly (804)
On, grabbing device (82) includes lowering or hoisting gear (83), clamp device (84), and clamp device (84) is fixed on lowering or hoisting gear (83)
On lifter plate (825);When walking dolly (804) is in crawl trip segment, clamp device (84) is located at the upper of conveying platform frame (108)
Side;
Carrier loopback portion (9), production line front end is transported to by the vacant carrier of production line end;Carrier loopback portion (9) includes carrying
Has loopback pipeline, carrier loopback pipeline is arranged on carrier switching transport part (2), assembled portion (3), end cap compressed part (4), load
Has the lower section of transport portion (5);
Control device, controls each driver part and the signal for receiving inductive switch or inductor in above-mentioned each portion.
2. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Carrier lifting unit
(1) elevating chain (103), lifting sprocket wheel (105) are set, and one end of elevating chain (103) is fixed on carrier lifting base plate (101)
On;The other end of elevating chain (103) is fixed on article carrying platform (106), and elevating chain (103) is enclosed within lifting sprocket wheel (105)
On, article carrying platform (106) is enclosed within lifting guide pillar (104) by lifting axle sleeve (107).
3. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Carrier switching is passed
Set first to load operating platform (202) and second on defeated portion (2) and load operating platform (203), first loads and operate platform (202) and the
Two load operating platforms (203) by switching sliding block (207) in the switch guide (208), odontoid belt (206) or chain
Side loads operating platform (202) with first and the second loading operating platform (203) is fixedly connected;First load operating platform (202) and
Second, which loads operating platform (203), is respectively equipped with carrying stand (218), transmission motor (219), and carrying stand (218) is provided with transmission
(211) and transmission belt (212) are taken turns, transmission belt (212) is driven by transmission wheel (211), and transmission wheel (211) passes through driving motor
(219) transmission gives the coaxial transmission gear (210) of transmission wheel (211) to drive.
4. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:End cap compressed part
(4) pressure head portion (41) includes pressure head fixed seat (411), cylinder pressure (412), pressure head (413), and pressure head fixed seat (411) is in doorframe
Shape, two heel posts (415) are fixed in the frame for installing production pipeline (3), and crossbeam (416) is fixed on two heel posts
(415) between, cylinder pressure (412) is fixed on the bottom of crossbeam (416), and pressure head (413) is fixed on the tailpiece of the piston rod of cylinder pressure (412);
Roller mount (42) includes bearing (421), roller (422), and some rollers (422) are arranged on bearing (421), bearing
(421) it is fixed in the middle of production pipeline, loads the carrier of product from the roller mount (42).
5. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Stopper is set
(43), stopper (43) is arranged in the middle of production pipeline;Stopper (43) stops that the carrier for loading product stops at operative employee
At position.
6. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Pick device
(61) rotating lifting gear (611), pick-up head (612) are included, rotating lifting gear (611) is fixed on product pipeline side
In frame, pick-up head (612) is arranged on the rotation and lifting end of rotating lifting gear (611);Pick-up head (612) includes pickup cylinder
(613) and pickup grippers (614), pickup grippers (614) are arranged on pickup cylinder (613), and the two of pickup grippers (614) rotational trajectory
End, one end is in the top of carrier, top of the other end in clamping device (22).
7. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Clamping device
(62) grip slipper (621) and clamping part (622) are included, clamping part (622) includes clamping head (623) and gripper cylinder (624), folder
Hold head (623) to set a pair, clamping head (623) is correspondingly arranged gripper cylinder (624), and grip slipper sets slide rail on (621)
(625), clamping head (623) is provided with chute and on slide rail (625), and clamping head (623) is fixed on gripper cylinder (624)
Motion end, gripper cylinder (624) is fixed on grip slipper (621).
8. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Fixed seat (72)
Base (721) be provided with guiding groove (729) and the guide key in guiding groove, first substrate is correspondingly arranged on (722)
Chute (728), the top of guide key is placed in chute (728);Guiding clamp (726), guiding are installed on first substrate (722)
Clamp (726) limitation second substrate (723) regulation direction;Chute (728) is perpendicular to guiding clamp (726) arrangement;
Ultrasonic welding device (71) is fixedly mounted on second substrate (723), the plumb joint liftable of ultrasonic welding device (71)
Ground is arranged on above clamping device (62).
9. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Walked frame
(801) it is frame-like, both sides of the walking track (803) at the top of frame-like, the two side bottoms setting of walking dolly (804)
Chute, chute is slidably matched with walking track (803);Travel driving unit (802) includes drive motor (811) and transmission component
(812), transmission component (812) is belt wheel (813), belt (814), drive motor (811) driving pulley (813), belt (814)
It is enclosed within belt wheel (813), walking dolly (804) is fixedly connected with the side of belt (814), belt (814) driving walking dolly
(804);Or transmission component (812) is gear, rack combination, or transmission component (812) is toothed belt wheel, cingulum combination.
10. charger product ultra-sonic welded according to claim 1 and assembly line, it is characterised in that:Lowering or hoisting gear
(83) lift cylinder (821), lifting fixed plate (822), lifting slide-bar (824), lifter plate (825), lift cylinder (821) are included
It is fixed in lifting fixed plate (822), lifting fixed plate (822) is fixedly attached to walking dolly (804), lifts fixed plate
(822) lifting axis hole is set on, and one end of lifting slide-bar (824) is fixed on lifter plate (825), lifts the another of slide-bar (824)
One end is inserted in lifting axis hole, and lifter plate (825) is fixedly connected with the tailpiece of the piston rod of lift cylinder (821);
Clamp device (84) includes gripping cylinder (826), gripping folder (827), and gripping cylinder (826) is fixed on lifter plate (825)
On, gripping folder (827) is fixed on the tailpiece of the piston rod of gripping cylinder (826).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621360432.4U CN206335242U (en) | 2016-12-12 | 2016-12-12 | Charger product ultra-sonic welded and assembly line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621360432.4U CN206335242U (en) | 2016-12-12 | 2016-12-12 | Charger product ultra-sonic welded and assembly line |
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Publication Number | Publication Date |
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CN206335242U true CN206335242U (en) | 2017-07-18 |
Family
ID=59308733
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Application Number | Title | Priority Date | Filing Date |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107321645A (en) * | 2017-07-28 | 2017-11-07 | 湖北瀛通电子有限公司 | The ATE of data wire |
CN109352162A (en) * | 2018-11-26 | 2019-02-19 | 天能集团江苏特种电源有限公司 | Cover plate of storage battery automatic soldering device |
CN113909668A (en) * | 2021-12-15 | 2022-01-11 | 常州富通光电科技有限公司 | LED car light module conveyor |
-
2016
- 2016-12-12 CN CN201621360432.4U patent/CN206335242U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107321645A (en) * | 2017-07-28 | 2017-11-07 | 湖北瀛通电子有限公司 | The ATE of data wire |
CN109352162A (en) * | 2018-11-26 | 2019-02-19 | 天能集团江苏特种电源有限公司 | Cover plate of storage battery automatic soldering device |
CN113909668A (en) * | 2021-12-15 | 2022-01-11 | 常州富通光电科技有限公司 | LED car light module conveyor |
CN113909668B (en) * | 2021-12-15 | 2022-03-08 | 常州富通光电科技有限公司 | LED car light module conveyor |
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Address after: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee after: Austrian sea Polytron Technologies Inc, Dongguan Address before: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee before: Dongguan City Ao Hai Power Technology Co., Ltd. |
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