CN206244962U - A kind of efficient hopper opener - Google Patents
A kind of efficient hopper opener Download PDFInfo
- Publication number
- CN206244962U CN206244962U CN201621300295.5U CN201621300295U CN206244962U CN 206244962 U CN206244962 U CN 206244962U CN 201621300295 U CN201621300295 U CN 201621300295U CN 206244962 U CN206244962 U CN 206244962U
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- CN
- China
- Prior art keywords
- roller
- roller shutter
- shredding
- inclination
- shutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of efficient hopper opener, including one end near charging aperture horizontal roller shutter, the other end of the horizontal roller shutter is provided with inclination roller shutter, the horizontal roller shutter and inclination roller shutter are respectively sleeved on the corresponding driving wheel for rotating clockwise, the inclination roller shutter is provided with brad, the roller shutter that inclines is sequentially provided with the evener cylinder and stripping roller for being close to and inclining roller shutter away from one end of horizontal roller shutter, the stripping roller is provided with delivery roller close to discharging opening between the stripping roller and discharging opening；The horizontal roller shutter and inclination roller shutter top are provided with the shredding roller for rotating clockwise, and the periphery of the shredding roller is provided with shredding hired roughneck.The utility model can effectively reduce operation energy consumption while operating efficiency is improved, and significantly reduce operating cost.
Description
Technical field
The utility model is related to cotton spinning field, specifically refers to a kind of efficient hopper opener.
Background technology
Cotton spinning refers to the spinning process process for cotton fiber being processed into cotton yarn, cotton thread.During cotton spinning, cotton
Flower spun yarn, typically will be by processes such as blowing, cotton carding, drafting, rove, spun yarns.In whole cotton spinning, the removal of impurity
It is main to be realized in blowing and carding process.
Blowing full name is opening and cleaning step.The task and purpose of opening and cleaning step：By raw material cotton by opening picking machinery
After mixing, shredding, simple preliminary removal of impurities, the qualified lap of length weight is produced and processed into.
Blowing process is generally realized using hopper opener.Existing hopper opener includes being respectively sleeved in correspondence driving wheel
Horizontal roller shutter and inclination roller shutter upper and be driven by it, incline roller shutter and are provided with the multiple brads be arrangeding in parallel, and cotton layer is by brad
Captured, be conveyed upwards at evener cylinder, due to both gauge very littles, cotton block is ripped for evener cylinder, only allows to hang over angle
The small cotton block for nailing on passes through.
Applicant has found, due to evener cylinder and the mutual left and right of inclination roller shutter, only hangs on brad in use
Small cotton block passes through, and the presence that being piled up in hopper opener has a large amount of cotton blocks, a large amount of cotton blocks can be obviously improved the fortune of hopper opener
Row energy consumption, especially a large amount of cotton blocks are gathered on inclination roller shutter, and the driving wheel load for inclining roller shutter is larger, whole hopper opener
Power consumption it is larger, and capacity usage ratio is not high, there is more waste.
Further, since cotton block is completely by inclining the brad shredding on roller shutter, the medium and small cotton block of whole cotton layer is less, therefore inclines
To rotate the small cotton block taken away during evener cylinder every time less for brad on oblique roller shutter, is unfavorable for the raising of operating efficiency.
Utility model content
The purpose of this utility model is：Overcome prior art drawbacks described above, there is provided a kind of efficient hopper opener.
The utility model can effectively reduce operation energy consumption while operating efficiency is improved, and significantly reduce operating cost.
The utility model is achieved through the following technical solutions：
A kind of efficient hopper opener, including one end is near the horizontal roller shutter of charging aperture, the horizontal roller shutter it is another
One end is provided with inclination roller shutter, and the horizontal roller shutter and inclination roller shutter are respectively sleeved on the corresponding driving wheel for rotating clockwise, institute
State inclination roller shutter and be provided with brad, the inclination roller shutter is sequentially provided with to be close to away from one end of horizontal roller shutter and inclines the equal of roller shutter
Cotton roller and stripping roller, the stripping roller are provided with delivery roller close to discharging opening between the stripping roller and discharging opening；
The horizontal roller shutter and inclination roller shutter top are provided with the shredding roller for rotating clockwise, and the periphery of the shredding roller is provided with out
Loose hired roughneck.
In the utility model, raw material enters from charging aperture, and required lap is obtained from discharging opening.Raw material is dropped down onto from charging aperture
On horizontal roller shutter, under the drive wheel of horizontal roller shutter, raw material is promoted to roller shutter direction is inclined, incline the brad on roller shutter
Crawl raw material is transported up, until reaching at evener cylinder.Pressed close to due to evener cylinder and incline roller shutter, therefore raw material is rolled by equal cotton
Cylinder is ripped, and is only allowed to hang over the small cotton block on brad and is passed through.The small cotton block hung on brad is divested by stripping roller, forms cotton
Exported from discharging opening by delivery roller after volume.The utility model compared with prior art, it is advantageous that, the horizontal roller shutter
The shredding roller for rotating clockwise is provided with inclination roller shutter top, the periphery of the shredding roller is provided with shredding hired roughneck, shredding
Hired roughneck rotates can not only make raw material form small cotton block, and more small cotton blocks can be sent out to incline the roller shutter unit interval, improve
Operating efficiency.Further, since shredding roller is identical with the steering of driving wheel, therefore shredding hired roughneck can roll up horizontal roller shutter and inclination
Blocked up big cotton block is pushed backward on curtain, while ensureing that inclining roller shutter effectively can capture raw material, it is possible to reduce incline volume
The total amount of raw material on curtain and horizontal roller shutter, from basic reducing energy consumption without influence normal work.On horizontal roller shutter and inclination roller shutter
The thickness of big cotton block determines by the length of shredding hired roughneck, its thickness equal to operationally shredding hired roughneck end apart from horizontal roller shutter or
Person inclines the beeline of roller shutter.In general, horizontal roller shutter and incline the thickness of big cotton block on roller shutter and be located between 5~10 centimetres
When can preferably improve operating efficiency, again being capable of effective reducing energy consumption.
As a preferred mode, the quantity of the shredding roller is multiple, and the respective rotating shaft of shredding roller is led to
Cross transmission belt connection.It is multiple by the quantity of shredding roller, the respective rotating shaft of shredding roller is connected by transmission belt, is capable of achieving
The co-operating of each shredding roller, reduces the setting of motor, simplification structure of the present utility model.
As a preferred mode, six shredding hired roughnecks are evenly distributed with the shredding roller periphery.By shredding
Six shredding hired roughnecks are evenly distributed with roller periphery, the shredding effect to raw material can be not only ensured, and effectively shakeout level
The thickness of big cotton block, ensures that operation energy consumption maintains reduced levels on roller shutter and inclination roller shutter.
As a preferred mode, the shredding hired roughneck is provided with spine away from one end of shredding roller.Beaten by shredding
Hand is provided with spine away from one end of shredding roller, and when rotating, spine can effectively pull open big cotton block to shredding hired roughneck, improve shredding effect
Rate, makes that more small cotton blocks can be hung up on inclination roller shutter, accelerates the formation of lap.
As a preferred mode, the shredding hired roughneck is provided with strong magnetic portion away from one end of shredding roller.In the feed
Inevitably be mixed into some impurity, its impurity includes broken seed, broken shell and some ferromagnetics, broken seed and broken shell due to intensity compared with
It is low, damage is not easily caused to following process equipment, and ferromagnetics material intensity is high, can be stuck in following process equipment, to rear
Continuous process equipment causes to damage.Strong magnetic portion is provided with away from one end of shredding roller by the shredding hired roughneck, ensure shredding and
Ferromagnetics can be effectively removed while shakeouing big cotton block, it is to avoid following process equipment is impacted.
As a preferred mode, the strong magnetic portion is electromagnet.It is electromagnet by strong magnetic portion, strong magnetic portion can be ensured
Ferromagnetics is drawn with enough magnetic force, the effect of removal ferromagnetics is improved.
As a preferred mode, the brad inclined on roller shutter be arranged in parallel, and the spacing between adjacent brad is equal.
As a preferred mode, the inclined angle alpha for inclining roller shutter is 30~60 degree.By the inclination for inclining roller shutter
Angle α is 30~60 degree, while normal work is ensured, is effectively reduced the voluntarily landing of big cotton block.
The utility model compared with prior art, with advantages below and beneficial effect：
(1) the utility model can effectively reduce operation energy consumption while operating efficiency is improved, and significantly reduce and run into
This；
(2) the utility model is multiple by the quantity of shredding roller, and the respective rotating shaft of shredding roller is connected by transmission belt
Connect, be capable of achieving the co-operating of each shredding roller, reduce the setting of motor, simplification structure of the present utility model；
(3) the utility model can be not only ensured to original by being evenly distributed with six shredding hired roughnecks on shredding roller periphery
The shredding effect of material, and effectively shakeout horizontal roller shutter and incline the thickness of big cotton block on roller shutter, ensure that operation energy consumption is maintained
Reduced levels；
(4) the utility model is provided with spine by shredding hired roughneck away from one end of shredding roller, shredding hired roughneck when rotating,
Spine can effectively pull open big cotton block, improve shredding efficiency, make that more small cotton blocks can be hung up on inclination roller shutter, accelerate lap
Formed；
(5) the utility model is provided with strong magnetic portion by the shredding hired roughneck away from one end of shredding roller, is ensureing shredding
With ferromagnetics can be effectively removed while shakeouing big cotton block, it is to avoid following process equipment is impacted；
(6) the utility model is electromagnet by strong magnetic portion, can ensure that there is enough magnetic force to draw ferromagnetics in strong magnetic portion,
Improve the effect of removal ferromagnetics.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment 1.
Fig. 2 is the combination diagram of shredding roller and shredding hired roughneck in embodiment 1.
Wherein：1 shredding hired roughneck, 2 shredding rollers, 3 horizontal roller shutters, 4 driving wheels, 5 brads, 6 inclination roller shutters, 7 evener cylinders,
8 stripping rollers, 9 delivery rollers, the last 10 magnetic portion, 11 spines.
Specific embodiment
Further described in detail below in conjunction with the accompanying drawings, but implementation method not limited to this of the present utility model：
Embodiment 1：
Referring to Fig. 1 and Fig. 2, a kind of efficient hopper opener, including one end is near the horizontal roller shutter 3 of charging aperture, institute
The other end for stating horizontal roller shutter 3 is provided with inclination roller shutter 6, and the horizontal roller shutter 3 and inclination roller shutter 6 are respectively sleeved in corresponding clockwise
On the driving wheel 4 of rotation, the inclination roller shutter 6 is provided with brad 5, it is described incline roller shutter 6 away from horizontal roller shutter 3 one end successively
Be provided be close to incline roller shutter 6 evener cylinder 7 and stripping roller 8, the stripping roller 8 close to discharging opening, the stripping
Delivery roller 9 is provided between roller 8 and discharging opening；The horizontal roller shutter 3 and the top of inclination roller shutter 6 are provided with the shredding for rotating clockwise
Roller 2, the periphery of the shredding roller 2 is provided with shredding hired roughneck 1.
In the utility model, raw material enters from charging aperture, and required lap is obtained from discharging opening.Raw material is dropped down onto from charging aperture
On horizontal roller shutter 3, in the case where the driving wheel 4 of horizontal roller shutter 3 drives, raw material is promoted to the direction of roller shutter 6 is inclined, inclined on roller shutter 6
Brad 5 crawl raw material be transported up, until reaching at evener cylinder 7.It is because evener cylinder 7 presses close to incline roller shutter 6 therefore former
Material is ripped by evener cylinder 7, is only allowed to hang over the small cotton block on brad 5 and is passed through.The small cotton block hung on brad 5 is rolled by stripping
Cylinder 8 is divested, and is exported from discharging opening by delivery roller 9 after forming lap.Compared with prior art, its advantage exists the utility model
In the horizontal roller shutter 3 and the top of inclination roller shutter 6 are provided with the shredding roller 2 for rotating clockwise, the periphery of the shredding roller 2
It is provided with shredding hired roughneck 1, shredding hired roughneck 1 rotates and can not only make raw material and form small cotton block, can to incline the unit interval of roller shutter 6
More small cotton blocks are sent out, operating efficiency is improved.Further, since shredding roller 2 is identical with the steering of driving wheel 4, therefore shredding
Hired roughneck 1 can backward push big cotton block blocked up on horizontal roller shutter 3 and inclination roller shutter 6, ensure that inclining roller shutter 6 can effectively grab
While taking raw material, it is possible to reduce incline the total amount of raw material on roller shutter 6 and horizontal roller shutter 3, from basic reducing energy consumption without influence
Normal work.The thickness of big cotton block is determined that its thickness is equal to by the length of shredding hired roughneck 1 on horizontal roller shutter 3 and inclination roller shutter 6
The end of shredding hired roughneck 1 is apart from horizontal roller shutter 3 or the beeline of inclination roller shutter 6 during work.In general, the He of horizontal roller shutter 3
Operating efficiency can be preferably improved when between the thickness of big cotton block being located at 5~10 centimetres on inclination roller shutter 6, can effectively be dropped again
Low energy consumption.
As a preferred mode, the quantity of the shredding roller 2 is multiple, the respective rotating shaft of the shredding roller 2
Connected by transmission belt.It is multiple by the quantity of shredding roller 2, the respective rotating shaft of shredding roller 2 is connected by transmission belt, can
The co-operating of each shredding roller 2 is realized, the setting of motor, simplification structure of the present utility model is reduced.
As a preferred mode, six shredding hired roughnecks 1 are evenly distributed with the periphery of shredding roller 2.By opening
Six shredding hired roughnecks 1 are evenly distributed with the periphery of loose roller 2, the shredding effect to raw material can be not only ensured, and effectively shakeout
The thickness of big cotton block, ensures that operation energy consumption maintains reduced levels on horizontal roller shutter 3 and inclination roller shutter 6.
As a preferred mode, the shredding hired roughneck 1 is provided with spine 11 away from one end of shredding roller 2.By opening
Loose hired roughneck 1 is provided with spine 11 away from one end of shredding roller 2, and when rotating, spine 11 can effectively pull open big cotton to shredding hired roughneck 1
Block, improves shredding efficiency, makes that more small cotton blocks can be hung up on inclination roller shutter 6, accelerates the formation of lap.
As a preferred mode, the shredding hired roughneck 1 is provided with strong magnetic portion 10 away from one end of shredding roller 2.In original
Some impurity are inevitably mixed into material, its impurity includes broken seed, broken shell and some ferromagnetics, and broken seed and broken shell are due to intensity
It is relatively low, damage is not easily caused to following process equipment, and ferromagnetics material intensity is high, can be stuck in following process equipment, it is right
Following process equipment causes to damage.Strong magnetic portion 10 is provided with away from one end of shredding roller 2 by the shredding hired roughneck 1, is being ensured
Shredding and ferromagnetics can be effectively removed while shakeout big cotton block, it is to avoid following process equipment is impacted.
As a preferred mode, the strong magnetic portion 10 is electromagnet.It is electromagnet by strong magnetic portion 10, can ensures strong
There is enough magnetic force to draw ferromagnetics in magnetic portion 10, improve the effect of removal ferromagnetics.
As a preferred mode, the brad 5 inclined on roller shutter 6 be arranged in parallel, the spacing phase between adjacent brad 5
Deng.
As a preferred mode, the inclined angle alpha for inclining roller shutter 6 is 30~60 degree.By inclining inclining for roller shutter 6
Bevel angle α is 30~60 degree, while normal work is ensured, is effectively reduced the voluntarily landing of big cotton block.
The above, is only preferred embodiment of the present utility model, and any formal limit is not done to the utility model
System, every any simple modification, equivalent variations made to above example according to technical spirit of the present utility model each fall within
Protection domain of the present utility model.
Claims (8)
1. a kind of efficient hopper opener, it is characterised in that：Including one end near charging aperture horizontal roller shutter, the level
The other end of roller shutter is provided with inclination roller shutter, and the horizontal roller shutter and inclination roller shutter are respectively sleeved in the corresponding driving for rotating clockwise
On wheel, the inclination roller shutter is provided with brad, and the inclination roller shutter is sequentially provided with away from one end of horizontal roller shutter and is close to inclination
The evener cylinder and stripping roller of roller shutter, the stripping roller are provided with close to discharging opening between the stripping roller and discharging opening
Delivery roller；The horizontal roller shutter and inclination roller shutter top are provided with the shredding roller for rotating clockwise, outside the shredding roller
It is provided with shredding hired roughneck week.
2. a kind of efficient hopper opener according to claim 1, it is characterised in that：The quantity of the shredding roller
It is multiple, the respective rotating shaft of shredding roller is connected by transmission belt.
3. a kind of efficient hopper opener according to claim 1, it is characterised in that：On the shredding roller periphery
It is evenly distributed with six shredding hired roughnecks.
4. a kind of efficient hopper opener according to claim 1, it is characterised in that：The shredding hired roughneck keeps away
One end of loose roller is provided with spine.
5. a kind of efficient hopper opener according to claim 1, it is characterised in that：The shredding hired roughneck keeps away
One end of loose roller is provided with strong magnetic portion.
6. a kind of efficient hopper opener according to claim 5, it is characterised in that：The strong magnetic portion is electromagnetism
Iron.
7. a kind of efficient hopper opener according to claim 1, it is characterised in that：Angle on the inclination roller shutter
Nail be arranged in parallel, and the spacing between adjacent brad is equal.
8. a kind of efficient hopper opener according to claim 1, it is characterised in that：The inclination for inclining roller shutter
Angle α is 30~60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621300295.5U CN206244962U (en) | 2016-11-30 | 2016-11-30 | A kind of efficient hopper opener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621300295.5U CN206244962U (en) | 2016-11-30 | 2016-11-30 | A kind of efficient hopper opener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206244962U true CN206244962U (en) | 2017-06-13 |
Family
ID=59001185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621300295.5U Expired - Fee Related CN206244962U (en) | 2016-11-30 | 2016-11-30 | A kind of efficient hopper opener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206244962U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110172756A (en) * | 2019-05-20 | 2019-08-27 | 长兴煤山掌珠丝绸厂 | A kind of cotton cloth processing cotton carding device |
| CN113073410A (en) * | 2021-03-05 | 2021-07-06 | 阜阳恒泰纺织有限公司 | Combed cotton yarn and spinning process thereof |
-
2016
- 2016-11-30 CN CN201621300295.5U patent/CN206244962U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110172756A (en) * | 2019-05-20 | 2019-08-27 | 长兴煤山掌珠丝绸厂 | A kind of cotton cloth processing cotton carding device |
| CN113073410A (en) * | 2021-03-05 | 2021-07-06 | 阜阳恒泰纺织有限公司 | Combed cotton yarn and spinning process thereof |
| CN113073410B (en) * | 2021-03-05 | 2022-02-18 | 阜阳恒泰纺织有限公司 | Combed cotton yarn and spinning process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20201130 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |