CN206126805U - Economize general type rotation type component assembly assembly line of station - Google Patents

Economize general type rotation type component assembly assembly line of station Download PDF

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Publication number
CN206126805U
CN206126805U CN201621173219.2U CN201621173219U CN206126805U CN 206126805 U CN206126805 U CN 206126805U CN 201621173219 U CN201621173219 U CN 201621173219U CN 206126805 U CN206126805 U CN 206126805U
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hollow shaft
type component
component assembly
rotary type
universal rotary
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李骏杨
郑伟
刘建雄
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Abstract

本实用新型提供了一种省工位的通用型旋转式零件装配流水线,属于装配设备领域,包括产品输送通道、连接架、水平驱动装置、空心轴、旋转轮盘、连接组件以及机械爪;连接架安装在产品输送通道旁,水平驱动装置安装在连接架上,空心轴安装在连接架上,空心轴上设有一贯穿空心轴和连接架的通孔;旋转轮盘套装在空心轴上,水平驱动装置与旋转轮盘连接以驱动旋转轮盘在空心轴上旋转;连接组件的一端与旋转轮盘固定连接;机械爪固定在连接组件的另一端以抓取瓶盖。本实用新型的空心轴上设有贯穿空心轴和连接件的通孔,在完成了瓶盖拧紧工序之后,无需转移瓶身,即可通过该通孔对瓶盖进行多种操作,从而实现一个工位完成多个工步。

The utility model provides a station-saving universal rotary parts assembly line, which belongs to the field of assembly equipment and includes a product conveying channel, a connecting frame, a horizontal driving device, a hollow shaft, a rotating wheel, a connecting component and a mechanical claw; The rack is installed next to the product conveying channel, the horizontal driving device is installed on the connecting frame, the hollow shaft is installed on the connecting frame, and there is a through hole through the hollow shaft and the connecting frame on the hollow shaft; the rotating wheel is set on the hollow shaft, and the horizontal The driving device is connected with the rotating wheel to drive the rotating wheel to rotate on the hollow shaft; one end of the connecting component is fixedly connected with the rotating wheel; the mechanical claw is fixed at the other end of the connecting component to grab the bottle cap. The hollow shaft of the utility model is provided with a through hole through the hollow shaft and the connecting piece. After the bottle cap tightening process is completed, various operations can be performed on the bottle cap through the through hole without transferring the bottle body, thereby realizing a The station completes multiple work steps.

Description

省工位的通用型旋转式零件装配流水线Station-saving general-purpose rotary parts assembly line

技术领域technical field

本实用新型涉及装配设备领域,尤其涉及一种省工位的通用型旋转式零件装配流水线。The utility model relates to the field of assembly equipment, in particular to a station-saving universal rotary parts assembly line.

背景技术Background technique

传统的自动化流水线上,一种产品的装配对应某一种与之配对的流水线,且大部分都是一个工位完成一个工步(工步是在一个工作地点所完成的各个动作,工位是指完成某个工序所在的地点),流水线的通用性不强,效率也不高。On the traditional automated assembly line, the assembly of a product corresponds to a certain type of assembly line that is paired with it, and most of them are completed by one station to complete one work step (a work step is each action completed at a work place, and a work station is a Refers to the location where a certain process is completed), the versatility of the assembly line is not strong, and the efficiency is not high.

例如:E.g:

申请号为“CN201310202071.5”的在先申请的发明专利,公开了“一种特殊玻璃瓶及瓶盖自动装配拧紧机”该拧紧机包括控制系统和上料机构、拧紧机构、检测机构、清胶机构、输送机构,上料机构将玻璃瓶产品以正确的位姿运送至拧紧机构处;检测机构用于检测拧紧玻璃瓶产品的高度,判定玻璃瓶产品是否合格;清胶机构将检测的玻璃瓶产品在检测机构工位上继续进行清胶工序;输送机构用于将检测玻璃瓶产品传送至合格品或不合格品收集处;控制系统采用PLC+工控机,实现生产过程的自动控制及位置检测监控和报警功能。The invention patent applied for earlier with the application number "CN201310202071.5" discloses "a special glass bottle and cap automatic assembly and tightening machine". The tightening machine includes a control system, a feeding mechanism, a tightening mechanism, a detection mechanism, a cleaning The glue mechanism, conveying mechanism, and feeding mechanism transport the glass bottle product to the tightening mechanism in the correct posture; the detection mechanism is used to detect the height of the screwed glass bottle product and determine whether the glass bottle product is qualified; the glue cleaning mechanism will detect the glass The bottle products continue to go through the glue cleaning process at the station of the inspection mechanism; the conveying mechanism is used to transfer the inspected glass bottle products to the collection place for qualified or unqualified products; the control system adopts PLC+ industrial computer to realize automatic control and position detection of the production process Monitoring and alarm functions.

拧紧机构包括上料机械手、气动三爪卡盘、固定气缸、电机座、力矩电动机、第一夹紧气缸、第一水平移动气缸,上料机械手安装在第一夹紧气缸的下方,上料机械手与第一夹紧气缸伸缩杆固连,第一水平移动气缸伸缩杆与上料机械手连接,安装在与第一夹紧气缸垂直位置处,第一升降气缸与第一水平移动气缸垂直安装,且与第一夹紧气缸平行;上料机械手抓取玻璃瓶产品运送至拧紧工位处,安装在拧紧工位的气动三爪卡盘上卡紧。力矩电动机安装在电机座上,电机座与固定气缸伸缩杆相连接,固定气缸伸缩杆的伸缩控制电机座的升降,实现专用扳手的上下移动、转动。The tightening mechanism includes a feeding manipulator, a pneumatic three-jaw chuck, a fixed cylinder, a motor base, a torque motor, the first clamping cylinder, and the first horizontally moving cylinder. The feeding manipulator is installed under the first clamping cylinder, and the feeding manipulator It is fixedly connected with the telescopic rod of the first clamping cylinder, the telescopic rod of the first horizontal moving cylinder is connected with the feeding manipulator, and is installed at a position perpendicular to the first clamping cylinder, and the first lifting cylinder is vertically installed with the first horizontal moving cylinder, and Parallel to the first clamping cylinder; the feeding manipulator grabs the glass bottle product and transports it to the tightening station, and is installed on the pneumatic three-jaw chuck of the tightening station for clamping. The torque motor is installed on the motor base, and the motor base is connected with the telescopic rod of the fixed cylinder. The expansion and contraction of the telescopic rod of the fixed cylinder controls the lifting of the motor base to realize the up and down movement and rotation of the special wrench.

检测机构由转移机械手、底座、第二夹紧气缸、第二水平移动气缸、第二升降气缸、位移传感器组成,检测机构对拧紧的玻璃瓶产品进行检测。转移机械手与第二夹紧气缸伸缩杆固连,安装在第二夹紧气缸下方,第二水平移动气缸伸缩杆与转移机械手连接,第二升降气缸与第二水平移动气缸垂直安装,且与第二夹紧气缸平行;转移机械手抓取玻璃瓶产品运送至底座处;位移传感器安装在底座的上方,用于检测玻璃瓶产品的高度,来判定玻璃瓶产品是否合格。The detection mechanism is composed of a transfer manipulator, a base, a second clamping cylinder, a second horizontal movement cylinder, a second lifting cylinder, and a displacement sensor. The detection mechanism detects the screwed glass bottle product. The transfer manipulator is fixedly connected with the telescopic rod of the second clamping cylinder, installed under the second clamping cylinder, the telescopic rod of the second horizontally moving cylinder is connected with the transfer manipulator, and the second lifting cylinder is vertically installed with the second The two clamping cylinders are parallel; the transfer manipulator grabs the glass bottle product and transports it to the base; the displacement sensor is installed above the base to detect the height of the glass bottle product to determine whether the glass bottle product is qualified.

在该技术方案中,上料机械手将产品搬运至拧紧工位上,由气动三爪卡盘固定,进行拧紧操作;拧紧操作之后,再由转移机械手将产品由拧紧工位转移至检测工位,然后进行产品检测。此外,如需要在瓶盖上贴标签,则还需要转移至下一个工位,频繁的转移将产品从多个工位之间转移,不仅需要增加转移执行部件和装夹部件,还会延长流水线的作业时间,降低流水线生产效率。In this technical solution, the feeding manipulator transports the product to the tightening station, which is fixed by the pneumatic three-jaw chuck for tightening operation; after the tightening operation, the product is transferred from the tightening station to the detection station by the transfer manipulator. Then carry out product testing. In addition, if it is necessary to label the bottle cap, it needs to be transferred to the next station. Frequent transfers will transfer products from multiple stations, not only need to increase the transfer execution parts and clamping parts, but also prolong the operation of the assembly line time, reducing the production efficiency of the assembly line.

实用新型内容Utility model content

本实用新型的目的在于提供一种能够在一个工位上实现多种工序,以减少转移部件和装夹部件,提高流水线生产效率的多功能旋转式零件装配流水线。The purpose of the utility model is to provide a multifunctional rotary parts assembly line that can realize multiple processes at one station, reduce transfer parts and clamping parts, and improve production efficiency of the line.

本实用新型提供一种省工位的通用型旋转式零件装配流水线,包括:The utility model provides a station-saving universal rotary parts assembly line, comprising:

产品输送通道,所述产品输送通道用于将瓶身等间隔的输送至指定工位上;Product conveying channel, the product conveying channel is used to transport the bottle body to the designated station at equal intervals;

连接架,所述连接架安装在产品输送通道旁;A connecting frame, the connecting frame is installed beside the product conveying channel;

水平驱动装置,所述水平驱动装置安装在连接架上;a horizontal driving device, the horizontal driving device is installed on the connecting frame;

空心轴,所述空心轴安装在连接架上,所述空心轴上设有一贯穿空心轴和连接架的通孔;a hollow shaft, the hollow shaft is installed on the connecting frame, and a through hole is provided on the hollow shaft through the hollow shaft and the connecting frame;

旋转轮盘,所述旋转轮盘套装在所述空心轴上,所述水平驱动装置与旋转轮盘连接以驱动旋转轮盘在空心轴上旋转;a rotating wheel, the rotating wheel is set on the hollow shaft, and the horizontal driving device is connected with the rotating wheel to drive the rotating wheel to rotate on the hollow shaft;

连接组件,所述连接组件的一端与旋转轮盘固定连接,以随旋转轮盘一起转动;A connecting component, one end of the connecting component is fixedly connected to the rotating wheel, so as to rotate together with the rotating wheel;

机械爪,所述机械爪固定在连接组件的另一端,所述机械爪用于抓取瓶盖。A mechanical claw, the mechanical claw is fixed at the other end of the connection assembly, and the mechanical claw is used for grabbing the bottle cap.

进一步的,所述连接组件包括拨杆和机械臂,所述拨杆安装在旋转轮盘的底部,所述机械臂的一端安装在拨杆上,另一端连接机械爪。Further, the connection assembly includes a lever and a mechanical arm, the lever is installed at the bottom of the rotating wheel, one end of the mechanical arm is installed on the lever, and the other end is connected to the mechanical claw.

进一步的,所述连接组件还包括连接滑套,所述连接滑套安装在拨杆上,所述连接滑套上设有定位夹具,所述机械臂上设有定位齿条,所述定位夹具夹持定位齿条。Further, the connecting assembly also includes a connecting sliding sleeve, the connecting sliding sleeve is installed on the lever, the connecting sliding sleeve is provided with a positioning fixture, the mechanical arm is provided with a positioning rack, and the positioning fixture Clamp the positioning rack.

进一步的,该省工位的通用型旋转式零件装配流水线还包括压力传感器和自动控制器;所述压力传感器安装在机械爪与瓶盖接触的一侧,所述自动控制器与水平驱动装置控制连接,在压力传感器测得的压力值大于设定值时,自动控制器控制水平驱动装置停机。Further, the station-saving general-purpose rotary parts assembly line also includes a pressure sensor and an automatic controller; the pressure sensor is installed on the side where the mechanical claw is in contact with the bottle cap, and the automatic controller and the horizontal drive device control When the pressure value measured by the pressure sensor is greater than the set value, the automatic controller controls the horizontal driving device to stop.

进一步的,所述水平驱动装置包括电机、主动皮带轮以及传动皮带;所述旋转轮盘为从动皮带轮;所述电机的输出端与主动皮带轮固定连接,所述传动皮带固定在主动皮带轮和从动皮带轮之间。Further, the horizontal driving device includes a motor, a driving pulley and a transmission belt; the rotating wheel is a driven pulley; the output end of the motor is fixedly connected to the driving pulley, and the driving belt is fixed between the driving pulley and the driven pulley. between the pulleys.

进一步的,所述水平驱动装置包括电机、主动齿轮以及减速箱;所述旋转轮盘为从动齿轮;所述电机的输出端与主动齿轮固定连接,所述主动齿轮通过减速箱与从动齿轮连接。Further, the horizontal driving device includes a motor, a driving gear and a reduction box; the rotating wheel is a driven gear; the output end of the motor is fixedly connected to the driving gear, and the driving gear is connected to the driven gear through the reduction box connect.

进一步的,该省工位的通用型旋转式零件装配流水线还包括贴标签装置和激光检测装置;所述贴标签装置的动作执行端以及所述激光检测装置的检测端均能够穿过空心轴的通孔。Further, the station-saving general-purpose rotary parts assembly line also includes a labeling device and a laser detection device; the action execution end of the labeling device and the detection end of the laser detection device can pass through the through hole of the hollow shaft .

进一步的,所述机械爪与机械臂可拆卸连接。Further, the mechanical claw is detachably connected to the mechanical arm.

进一步的,所述连接架包括竖直板和水平板,所述竖直板安装在产品输送通道的一侧,所述水平板的一端与竖直板垂直连接,所述水平板与产品输送通道平行;所述空心轴安装在水平板的底部;Further, the connecting frame includes a vertical plate and a horizontal plate, the vertical plate is installed on one side of the product conveying channel, one end of the horizontal plate is vertically connected to the vertical plate, and the horizontal plate is connected to the product conveying channel parallel; the hollow shaft is mounted on the bottom of the horizontal plate;

进一步的,所述产品输送通道包括机架、传送带以及竖直驱动装置,所述传送带安装在机架上;所述机架的一侧设有竖直轨道,所述竖直板固定在竖直轨道上;所述竖直驱动装置与竖直板连接,以驱动竖直板在竖直轨道做竖直方向的往复运动。Further, the product conveying channel includes a frame, a conveyor belt and a vertical drive device, the conveyor belt is installed on the frame; one side of the frame is provided with a vertical track, and the vertical plate is fixed on a vertical on the track; the vertical driving device is connected with the vertical plate to drive the vertical plate to reciprocate in the vertical direction on the vertical track.

相较于现有技术,本实用新型提供的省工位的通用型旋转式零件装配流水线,旋转轮盘在空心轴上旋转,以带动抓持瓶盖的机械爪转动,使瓶盖旋紧在瓶身上;空心轴上设有贯穿空心轴和连接件的通孔,在完成了瓶盖拧紧工序之后,无需转移瓶身,即可通过该通孔对瓶盖进行多种操作,例如为瓶盖贴上标签或进行激光照射检测品质等,从而实现一个工位完成多个工步,不仅减少了工装夹具的数量,降低了设备成本;而且,减少了瓶身在多个工位之间转移的时间,提高了设备的生产效率。Compared with the prior art, the utility model provides a station-saving general-purpose rotary parts assembly line. The rotating wheel rotates on the hollow shaft to drive the mechanical claws that hold the bottle cap to rotate, so that the bottle cap is screwed tightly. On the bottle body; the hollow shaft is provided with a through hole through the hollow shaft and the connecting piece. After the cap is tightened, the bottle cap can be operated in various ways without transferring the bottle body. Labeling or laser irradiation to detect quality, etc., so that one station can complete multiple steps, which not only reduces the number of fixtures and equipment costs; Time, improve the production efficiency of the equipment.

附图说明Description of drawings

为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.

图1为本实用新型的第一实施例提供的省工位的通用型旋转式零件装配流水线的左视图;Fig. 1 is the left view of the station-saving universal rotary parts assembly line provided by the first embodiment of the utility model;

图2为本实用新型的第一实施例提供的省工位的通用型旋转式零件装配流水线的立体图;Fig. 2 is a perspective view of the station-saving universal rotary parts assembly line provided by the first embodiment of the present invention;

图3为本实用新型的第一实施例提供的连接架与空心轴的结构示意图;Fig. 3 is a structural schematic diagram of the connecting frame and the hollow shaft provided by the first embodiment of the present invention;

图4为本实用新型的第二实施例提供的省工位的通用型旋转式零件装配流水线的左视图。Fig. 4 is a left view of the station-saving universal rotary parts assembly line provided by the second embodiment of the present invention.

附图标记:Reference signs:

1-产品输送通道; 2-连接架; 3-水平驱动装置;1-product conveying channel; 2-connecting frame; 3-horizontal driving device;

4-空心轴; 5-旋转轮盘; 6-连接组件;4-hollow shaft; 5-rotary wheel; 6-connection assembly;

7-机械爪; 11-机架; 12-传送带;7-mechanical claw; 11-frame; 12-conveyor belt;

21-竖直板; 22-水平板; 31-第一电机;21-vertical plate; 22-horizontal plate; 31-first motor;

32-主动皮带轮; 33-传动皮带; 34-第二电机;32-driving pulley; 33-transmission belt; 34-second motor;

35-主动齿轮; 36-减速箱; 61-拨杆;35-driving gear; 36-reduction box; 61-driving lever;

62-机械臂; 63-连接滑套; 8-瓶身;62-mechanical arm; 63-connecting sliding sleeve; 8-bottle body;

9-瓶盖。9- Bottle cap.

具体实施方式detailed description

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

第一实施例first embodiment

图1为本实用新型的第一实施例提供的省工位的通用型旋转式零件装配流水线的左视图;Fig. 1 is the left view of the station-saving universal rotary parts assembly line provided by the first embodiment of the utility model;

图2为本实用新型的第一实施例提供的省工位的通用型旋转式零件装配流水线的立体图;Fig. 2 is a perspective view of the station-saving universal rotary parts assembly line provided by the first embodiment of the present invention;

图3为本实用新型的第一实施例提供的连接架与空心轴的结构示意图。Fig. 3 is a structural schematic diagram of the connecting frame and the hollow shaft provided by the first embodiment of the present invention.

如图1和图2所示,本实施例提供一种省工位的通用型旋转式零件装配流水线,包括产品输送通道1、连接架2、水平驱动装置3、空心轴4、旋转轮盘5、连接组件6以及机械爪7。As shown in Figures 1 and 2, this embodiment provides a station-saving general-purpose rotary parts assembly line, including a product delivery channel 1, a connecting frame 2, a horizontal driving device 3, a hollow shaft 4, and a rotating wheel 5 , the connection assembly 6 and the mechanical claw 7.

所述产品输送通道1用于将瓶身8等间隔的输送至指定工位上;具体来说,所述产品输送通道1包括机架11和传送带12,所述传送带12安装在机架11上,传送带12上设有用于夹持瓶身8的产品夹具。The product conveying channel 1 is used to transport the bottle body 8 to the designated station at equal intervals; specifically, the product conveying channel 1 includes a frame 11 and a conveyor belt 12, and the conveyor belt 12 is installed on the frame 11 , The conveyor belt 12 is provided with a product clamp for clamping the bottle body 8 .

瓶身8置于传送带12上,并被产品夹具夹持固定,一方面提高传送时的稳定性,使传送带12能够以较大的速度运行;另一方面,便于后续的拧瓶盖9以及在此工位上的其他操作。传送带12运动指定距离后停止一段时间,然后继续运动,使瓶身8等间隔的输送至工装位上。The bottle body 8 is placed on the conveyor belt 12, and is clamped and fixed by the product fixture. On the one hand, the stability during transmission is improved, so that the conveyor belt 12 can run at a higher speed; Other operations at this station. The conveyer belt 12 stops for a period of time after moving the specified distance, and then continues to move, so that the bottle body 8 is transported to the tooling position at equal intervals.

当然,这仅是本实用新型的一个具体实施例,本实用新型的产品输送通道1的具体结构并不局限于此,也可为其他结构,只要能将瓶身8输送至工装位即可。Of course, this is only a specific embodiment of the utility model, and the specific structure of the product delivery channel 1 of the utility model is not limited thereto, and other structures may also be used, as long as the bottle body 8 can be transported to the tooling position.

连接架2安装在产品输送通道1旁;连接架2包括竖直板21和水平板22,所述机架11的一侧设有竖直轨道,所述竖直板21固定在竖直轨道上,竖直板21位于传送带12的一侧;所述水平板22的一端与竖直板21的顶部垂直连接,水平板22与传送带12相互平行,使机械爪7上的瓶盖9能够平行的放置在瓶身8开口处。The connecting frame 2 is installed beside the product conveying channel 1; the connecting frame 2 includes a vertical plate 21 and a horizontal plate 22, and one side of the frame 11 is provided with a vertical track, and the vertical plate 21 is fixed on the vertical track , the vertical plate 21 is located on one side of the conveyor belt 12; one end of the horizontal plate 22 is vertically connected to the top of the vertical plate 21, and the horizontal plate 22 and the conveyor belt 12 are parallel to each other, so that the bottle cap 9 on the mechanical claw 7 can be parallel Place it on the 8 openings of the bottle body.

参与图3,水平板22上可设置一安装位,空心轴4贯穿并固定在该安装位上,使空心轴4的通孔穿过水平板22。Referring to FIG. 3 , a mounting position can be set on the horizontal plate 22 , and the hollow shaft 4 passes through and is fixed on the mounting position, so that the through hole of the hollow shaft 4 passes through the horizontal plate 22 .

所述产品输送通道1还包括竖直驱动装置,所述竖直驱动装置与竖直板21连接,以驱动竖直板21在竖直轨道做竖直方向的往复运动。The product conveying channel 1 also includes a vertical driving device connected to the vertical plate 21 to drive the vertical plate 21 to reciprocate in the vertical direction on the vertical track.

连接架2能够在竖直驱动装置的驱动下沿着竖直轨道上下运动,一方面,是因为旋紧时,瓶盖9会向下运动,另一方面,还能够适配多种高度的瓶身8。The connecting frame 2 can move up and down along the vertical track driven by the vertical driving device. On the one hand, the bottle cap 9 will move downward when tightened. On the other hand, it can also adapt to bottles of various heights. Body 8.

所述水平驱动装置3包括水平驱动装置3包括第一电机31、主动皮带轮32以及传动皮带33;所述旋转轮盘5为从动皮带轮;所述第一电机31利用一固定架安装在连接架2的竖直板21上,第一电机31的输出端与主动皮带轮32固定连接,所述传动皮带33固定在主动皮带轮32和从动皮带轮之间。Described horizontal driving device 3 comprises horizontal driving device 3 and comprises the first motor 31, driving pulley 32 and transmission belt 33; Described rotating pulley 5 is driven pulley; Described first motor 31 utilizes a fixing frame to be installed on connecting frame 2, the output end of the first motor 31 is fixedly connected to the driving pulley 32, and the driving belt 33 is fixed between the driving pulley 32 and the driven pulley.

第一电机31通过皮带传送的方式驱动旋转轮盘5转动,其优点在于,能够通过调整传动皮带33的张紧情况,调整最大摩擦力,一旦发生拧紧操作控制不当,导致拧紧力过大,可通过传动皮带33的打滑来避免损伤瓶身8。The first motor 31 drives the rotary wheel 5 to rotate through a belt transmission mode. Its advantage is that the maximum friction force can be adjusted by adjusting the tension of the transmission belt 33. Once the tightening operation is improperly controlled, resulting in excessive tightening force, the Avoid damaging the bottle body 8 by the slippage of the transmission belt 33.

空心轴4的外侧设有转动轴承,所述旋转轮盘5安装在转动轴承上,所述水平驱动装置3与旋转轮盘5连接以驱动旋转轮盘5在空心轴4上旋转。The outer side of the hollow shaft 4 is provided with a rotating bearing, the rotating wheel 5 is mounted on the rotating bearing, and the horizontal driving device 3 is connected with the rotating wheel 5 to drive the rotating wheel 5 to rotate on the hollow shaft 4 .

所述连接组件6包括连接组件6包括拨杆61和机械臂62,所述拨杆61安装在旋转轮盘5的底部,所述机械臂62的一端安装在拨杆61上,另一端连接机械爪7。The connecting assembly 6 includes a driving lever 61 and a mechanical arm 62, the driving lever 61 is installed on the bottom of the rotating wheel 5, one end of the mechanical arm 62 is installed on the driving lever 61, and the other end is connected to the mechanical arm 62. Claw 7.

所述机械爪7与机械臂62可拆卸连接,通过更换不同的机械爪7,能够与多种尺寸的瓶盖9相配合。The mechanical claw 7 is detachably connected to the mechanical arm 62 , and can be matched with bottle caps 9 of various sizes by replacing different mechanical claws 7 .

在本实施例中,该省工位的通用型旋转式零件装配流水线还包括贴标签装置和激光检测装置;所述贴标签装置的动作执行端以及所述激光检测装置的检测端均能够穿过空心轴4的通孔。In this embodiment, the station-saving general-purpose rotary parts assembly line also includes a labeling device and a laser detection device; the action execution end of the labeling device and the detection end of the laser detection device can pass through the hollow shaft 4 through-holes.

总结来说,本实施例提供的省工位的通用型旋转式零件装配流水线,其工作原理为:In summary, the working principle of the station-saving general-purpose rotary parts assembly line provided by this embodiment is as follows:

瓶身8置于产品输送通道1的传送带12上,并被产品夹具夹持固定,传送带12将瓶身8运动至指定工位上;The bottle body 8 is placed on the conveyor belt 12 of the product delivery channel 1, and is clamped and fixed by the product fixture, and the conveyor belt 12 moves the bottle body 8 to the designated station;

水平驱动装置3的第一电机31驱动主动皮带轮32转动,主动皮带轮32通过传动皮带33驱动旋转轮盘5转动;The first motor 31 of the horizontal driving device 3 drives the driving pulley 32 to rotate, and the driving pulley 32 drives the rotating wheel disc 5 to rotate through the transmission belt 33;

机械爪7夹装瓶盖9,旋转轮盘5通过拨杆61和机械臂62带动机械爪7旋转,使瓶盖9旋紧在瓶身8上;The mechanical claw 7 clamps the bottle cap 9, and the rotating wheel 5 drives the mechanical claw 7 to rotate through the lever 61 and the mechanical arm 62, so that the bottle cap 9 is screwed on the bottle body 8;

在旋转轮盘5转动的过程中,竖直驱动装置驱竖直板21沿着竖直轨道向下运动,使瓶盖9能够缓缓下降,与瓶身8的开口旋紧;During the rotation of the rotary wheel 5, the vertical drive device drives the vertical plate 21 to move downward along the vertical track, so that the bottle cap 9 can slowly descend and be tightened with the opening of the bottle body 8;

旋紧动作完成之后,即完成了瓶盖9拧紧工序,此时,第一电机31停止旋转;After the tightening action is completed, the bottle cap 9 tightening process is completed, and at this time, the first motor 31 stops rotating;

贴标签装置的动作执行端穿过空心轴4的通孔,给瓶盖9贴上标签;激光检测装置的检测端通过空心轴4的通孔进行激光照射检测品质;The action execution end of the labeling device passes through the through hole of the hollow shaft 4, and labels the bottle cap 9; the detection end of the laser detection device performs laser irradiation detection quality through the through hole of the hollow shaft 4;

之后,机械爪7张开,竖直驱动装置驱竖直板21沿着竖直轨道向上运动,之后瓶身8在传送带12上继续前行,机械爪7重新夹上瓶盖9;机械爪7重新夹上瓶盖9的过程,既可以是从空心轴4的上方往下递送瓶盖9至机械爪7处然后被抓住,也可以是由于拨杆61转动一定角度使机械爪7到达空心轴4的旁边,然后机械爪7夹住瓶盖9,然后机械手反转到原来的位置;After that, the mechanical claw 7 opens, and the vertical drive device drives the vertical plate 21 to move upwards along the vertical track. Afterwards, the bottle body 8 continues to move forward on the conveyor belt 12, and the mechanical claw 7 clamps the bottle cap 9 again; The process of re-clamping the bottle cap 9 may be to deliver the bottle cap 9 from the top of the hollow shaft 4 to the mechanical claw 7 and then be caught, or it may be that the mechanical claw 7 reaches the hollow due to the rotation of the lever 61 at a certain angle. Next to the axis 4, then the mechanical claw 7 clamps the bottle cap 9, and then the manipulator reverses to the original position;

重复上述步骤。Repeat the above steps.

相较于现有技术,本实施例提供的省工位的通用型旋转式零件装配流水线,旋转轮盘5在空心轴4上旋转,以带动抓持瓶盖9的机械爪7转动,使瓶盖9旋紧在瓶身8上;空心轴4上设有贯穿空心轴4和连接件的通孔,在完成了瓶盖9拧紧工序之后,无需转移瓶身8,即可通过该通孔对瓶盖9进行多种操作,例如为瓶盖9贴上标签或进行激光照射检测品质等,从而实现一个工位完成多个工步,不仅减少了工装夹具的数量,降低了设备成本;而且,减少了瓶身8在多个工位之间转移的时间,提高了设备的生产效率。Compared with the prior art, this embodiment provides a station-saving general-purpose rotary parts assembly line. The rotary wheel 5 rotates on the hollow shaft 4 to drive the mechanical claw 7 that holds the bottle cap 9 to rotate, so that the bottle The cap 9 is screwed tightly on the bottle body 8; the hollow shaft 4 is provided with a through hole that runs through the hollow shaft 4 and the connecting piece. The bottle cap 9 performs various operations, such as labeling the bottle cap 9 or performing laser irradiation to detect the quality, etc., so as to realize multiple working steps at one station, which not only reduces the number of fixtures, but also reduces equipment costs; moreover, The time for transferring the bottle body 8 between multiple stations is reduced, and the production efficiency of the equipment is improved.

由于连接架2可以行对于机架11上下滑动,且机械爪7是可拆卸连接,故本实施例提供的省工位的通用型旋转式零件装配流水线,能够适合于装配瓶身8直径和高度各异的瓶子和瓶盖9,实现了机械装置的通用性。Since the connecting frame 2 can slide up and down for the frame 11, and the mechanical claw 7 is detachably connected, the station-saving general-purpose rotary parts assembly line provided by this embodiment can be suitable for assembling the diameter and height of the bottle body 8 Different bottles and bottle caps 9 have realized the versatility of the mechanical device.

例如:当要装配康师傅大瓶水的盖子时可以用这套设备,当大瓶水的康师傅都装配完后,想要再装配小瓶的康师傅时,是不需要换生产线的,直接可用此生产线,仅需改变一下控制程序。能够减少车间流水线的条数,极大的降低产房机械装置的数量,降低生产成本。For example: this set of equipment can be used when assembling the lid of Master Kong’s large bottle of water. After the large bottle of water is assembled, when you want to assemble the small bottle of Master Kong, there is no need to change the production line. This production line can be used directly. Change the control program. It can reduce the number of assembly lines in the workshop, greatly reduce the number of mechanical devices in the delivery room, and reduce production costs.

第二实施例second embodiment

图4为本实用新型提供省工位的通用型旋转式零件装配流水线的第一实施例的结构示意图。FIG. 4 is a schematic structural view of the first embodiment of the utility model providing a station-saving universal rotary parts assembly line.

如图4所示,本实施例提供一种省工位的通用型旋转式零件装配流水线,包括产品输送通道1、连接架2、水平驱动装置3、空心轴4、旋转轮盘5、连接组件6以及机械爪7。As shown in Figure 4, this embodiment provides a position-saving general-purpose rotary parts assembly line, including a product delivery channel 1, a connecting frame 2, a horizontal drive device 3, a hollow shaft 4, a rotating wheel 5, and a connecting assembly 6 and mechanical claw 7.

所述产品输送通道1用于将瓶身8等间隔的输送至指定工位上;所述连接架2安装在产品输送通道1旁;所述空心轴4安装在连接架2上,所述空心轴4上设有一贯穿空心轴4和连接架2的通孔,所述旋转轮盘5套装在所述空心轴4上。The product conveying channel 1 is used to convey the bottle body 8 to the designated station at equal intervals; the connecting frame 2 is installed beside the product conveying channel 1; the hollow shaft 4 is installed on the connecting frame 2, and the hollow The shaft 4 is provided with a through hole passing through the hollow shaft 4 and the connecting frame 2 , and the rotating wheel 5 is sleeved on the hollow shaft 4 .

所述水平驱动装置3安装在连接架2上,水平驱动装置3包括第二电机34、主动齿轮35以及减速箱36;所述旋转轮盘5为从动齿轮;所述第二电机34的输出端与主动齿轮35固定连接,所述主动齿轮35通过减速箱36与从动齿轮连接以驱动旋转轮盘5在空心轴4上旋转。The horizontal driving device 3 is installed on the connecting frame 2, the horizontal driving device 3 includes a second motor 34, a driving gear 35 and a reduction box 36; the rotating wheel 5 is a driven gear; the output of the second motor 34 The end is fixedly connected with the driving gear 35, and the driving gear 35 is connected with the driven gear through the reduction box 36 to drive the rotating wheel 5 to rotate on the hollow shaft 4.

所述连接组件6包括连接组件6包括拨杆61、机械臂62以及连接滑套63,所述拨杆61安装在旋转轮盘5的底部,所述连接滑套63安装在拨杆61上,连接滑套63上设有定位夹具,所述机械臂62上设有定位齿条,所述定位夹具夹持定位齿条;所述机械爪7连接在机械臂62上。The connecting assembly 6 includes a connecting assembly 6 including a driving lever 61, a mechanical arm 62 and a connecting sliding sleeve 63, the driving lever 61 is installed on the bottom of the rotating wheel 5, and the connecting sliding sleeve 63 is installed on the driving lever 61, A positioning fixture is provided on the connecting sliding sleeve 63 , and a positioning rack is provided on the mechanical arm 62 , and the positioning fixture clamps the positioning rack; the mechanical claw 7 is connected to the mechanical arm 62 .

所述连接组件6连接旋转轮盘5和机械爪7,使机械爪7能够随旋转轮盘5一起转动,所述机械爪7用于抓取瓶盖9。The connecting assembly 6 connects the rotating wheel 5 and the mechanical claw 7 , so that the mechanical claw 7 can rotate together with the rotating wheel 5 , and the mechanical claw 7 is used to grab the bottle cap 9 .

该省工位的通用型旋转式零件装配流水线还包括压力传感器和自动控制器;所述压力传感器安装在机械爪7与瓶盖9接触的一侧,所述自动控制器与水平驱动装置3控制连接,在压力传感器测得的压力值大于设定值时,自动控制器控制水平驱动装置3停机。This station-saving general-purpose rotary parts assembly line also includes a pressure sensor and an automatic controller; connected, when the pressure value measured by the pressure sensor is greater than the set value, the automatic controller controls the horizontal driving device 3 to stop.

与第一实施例相比,该实施例的主要区别在于:Compared with the first embodiment, the main difference of this embodiment is:

1,水平驱动装置3采用了齿轮传动,齿轮传动的传动比更稳定,而且转动角度更容易精确控制,但是,不能够像皮带传动那样,通过皮带打滑来避免旋紧过度造成瓶身8破碎,因此设置了压力传感器和自动控制器,当瓶盖9旋紧过度时,压力传感器测得的压力值大于设定值时,自动控制器控制水平驱动装置3停机。1. The horizontal driving device 3 adopts gear transmission. The transmission ratio of the gear transmission is more stable, and the rotation angle is easier to control accurately. However, it cannot prevent the bottle body 8 from being broken due to over-tightening through belt slipping like a belt transmission. Therefore, a pressure sensor and an automatic controller are provided, and when the bottle cap 9 is excessively tightened, and the pressure value measured by the pressure sensor is greater than the set value, the automatic controller controls the horizontal driving device 3 to shut down.

2,机械爪7与机械臂62是不可拆卸连接的,机械爪7的张开角度和距离可调;机械转所述连接组件6包括连接组件6设置了连接滑套63,连接滑套63能够调整机械臂62相对于拨杆61的位置,即机械臂62探出拨杆61的长度。上述设计,无需更换机械爪7即可与多种尺寸的瓶盖9相适配,并保证任意尺寸的瓶盖9均能位于瓶身8开口的正上方。2. The mechanical claw 7 is non-detachably connected to the mechanical arm 62, and the opening angle and distance of the mechanical claw 7 are adjustable; the connecting assembly 6 includes a connecting sliding sleeve 63 provided with the connecting assembly 6 during mechanical rotation, and the connecting sliding sleeve 63 can Adjust the position of the mechanical arm 62 relative to the driving rod 61 , that is, the length of the mechanical arm 62 sticking out of the driving rod 61 . The above-mentioned design can be adapted to bottle caps 9 of various sizes without replacing the mechanical claws 7, and ensures that bottle caps 9 of any size can be located directly above the opening of the bottle body 8.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.

Claims (10)

1. the universal rotary type component assembly streamline of a kind of province's station, it is characterised in that include:
Product transfer passage, the product transfer passage is used to be delivered to specified station by body is equally spaced;
Link, the link is arranged on by product transfer passage;
Horizontal drive apparatus, the horizontal drive apparatus are arranged on link;
Hollow shaft, the hollow shaft is arranged on link, and the hollow shaft is provided with one through the logical of hollow shaft and link Hole;
Rotation roulette, the rotation roulette is sleeved in the hollow shaft, the horizontal drive apparatus be connected with rotation roulette with Rotation roulette is driven to rotate in hollow shaft;
Coupling assembly, one end of the coupling assembly is fixedly connected with rotation roulette, to rotate with rotation roulette;
Gripper, the gripper is fixed on the other end of coupling assembly, and the gripper is used to capture bottle cap.
2. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the company Connected components include driving lever and mechanical arm, and the driving lever is arranged on the bottom of rotation roulette, and one end of the mechanical arm is arranged on dials On bar, other end connection gripper.
3. the universal rotary type component assembly streamline of province's station according to claim 2, it is characterised in that the company Connected components also include connection sliding sleeve, and the connection sliding sleeve is arranged on driving lever, and the connection sliding sleeve is provided with positioning fixture, described Mechanical arm is provided with positioning tooth bar, the positioning fixture clamping position tooth bar.
4. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the saving of labor The universal rotary type component assembly streamline of position also includes pressure sensor and automatic controller;The pressure sensor is installed In the side that gripper is contacted with bottle cap, the automatic controller is connected with horizontal drive apparatus control, surveys in pressure sensor When the pressure value for obtaining is more than setting value, automatic controller control horizontal drive apparatus are shut down.
5. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the water Flat driving means include motor, drive pulley and driving belt;The rotation roulette is driven pulley;The motor Output end is fixedly connected with drive pulley, and the driving belt is fixed between drive pulley and driven pulley.
6. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the water Flat driving means include motor, driving gear and reduction box;The rotation roulette is driven gear;The output end of the motor It is fixedly connected with driving gear, the driving gear is connected by reduction box with driven gear.
7. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the saving of labor The universal rotary type component assembly streamline of position also includes label sticking machine and laser detector;The label sticking machine The test side of action executing end and the laser detector can pass through the through hole of hollow shaft.
8. the universal rotary type component assembly streamline of province's station according to claim 2, it is characterised in that the machine Machinery claw is detachably connected with mechanical arm.
9. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the company Frame is connect including vertical plate and level board, the vertical plate is arranged on the side of product transfer passage, one end of the level board with Vertical plate vertically connects, and the level board is parallel with product transfer passage;The hollow shaft is arranged on the bottom of level board.
10. the universal rotary type component assembly streamline of province's station according to claim 9, it is characterised in that described Product transfer passage includes frame, conveyer belt and vertical driving means, and the conveyer belt is arranged in frame;The frame Side is provided with vertical rail, and the vertical plate is fixed on vertical rail;The vertical driving means are connected with vertical plate, to drive Dynamic vertical plate does the reciprocating motion of vertical direction in vertical rail.
CN201621173219.2U 2016-11-01 2016-11-01 Economize general type rotation type component assembly assembly line of station Expired - Fee Related CN206126805U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621173219.2U CN206126805U (en) 2016-11-01 2016-11-01 Economize general type rotation type component assembly assembly line of station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621173219.2U CN206126805U (en) 2016-11-01 2016-11-01 Economize general type rotation type component assembly assembly line of station

Publications (1)

Publication Number Publication Date
CN206126805U true CN206126805U (en) 2017-04-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621173219.2U Expired - Fee Related CN206126805U (en) 2016-11-01 2016-11-01 Economize general type rotation type component assembly assembly line of station

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108297447A (en) * 2018-03-31 2018-07-20 蒋帼素 A kind of handle equipment
CN113188834A (en) * 2021-06-11 2021-07-30 江苏汇环环保科技有限公司 Automatic water quality sampler suitable for multiple types of water pollution sources
CN118549039A (en) * 2024-07-17 2024-08-27 广东幼萌电器科技有限公司 Negative pressure test equipment for breast pump

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108297447A (en) * 2018-03-31 2018-07-20 蒋帼素 A kind of handle equipment
CN108297447B (en) * 2018-03-31 2024-01-12 眉山紫江包装有限公司 Press equipment
CN113188834A (en) * 2021-06-11 2021-07-30 江苏汇环环保科技有限公司 Automatic water quality sampler suitable for multiple types of water pollution sources
CN118549039A (en) * 2024-07-17 2024-08-27 广东幼萌电器科技有限公司 Negative pressure test equipment for breast pump

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Granted publication date: 20170426