CN206126805U

CN206126805U - Economize general type rotation type component assembly assembly line of station

Info

Publication number: CN206126805U
Application number: CN201621173219.2U
Authority: CN
Inventors: 李骏杨; 郑伟; 刘建雄
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-11-01
Filing date: 2016-11-01
Publication date: 2017-04-26
Anticipated expiration: 2026-11-01

Abstract

The utility model provides an economize general type rotation type component assembly assembly line of station belongs to the rigging equipment field, including product transfer passage, link, horizontal drive device, hollow shaft, rotatory rim plate, coupling assembling and gripper, the link is installed by product transfer passage, and the horizontal drive device is installed on the link, and the hollow shaft is installed on the link, is equipped with a through -hole that runs through hollow shaft and link on the hollow shaft, rotatory rim plate suit is on the hollow shaft, and the horizontal drive device is connected in order to drive rotatory rim plate rotatoryly on the hollow shaft with rotatory rim plate, coupling assembling's one end and rotatory rim plate fixed connection, the gripper is fixed at coupling assembling's the other end in order to snatch the bottle lid. The utility model discloses a be equipped with the through -hole that runs through hollow shaft and connecting piece on the hollow shaft, having accomplished after the bottle lid tightens the process, need not to shift the body, can carry out multiple operation to the bottle lid through this through -hole to realize a station and accomplish a plurality of work steps.

Description

Save the universal rotary type component assembly streamline of station

Technical field

The utility model is related to assembly equipment field, more particularly to a kind of universal rotary type component assembly stream of province's station Waterline.

Background technology

On traditional automatic assembly line, a kind of a certain paired streamline of assembling correspondence of product, and big portion Point all it is that a station completes a work step (work step is each action completed a job site, and station is referred to and completed The place that certain operation is located), the versatility of streamline is not strong, and efficiency is not also high.

For example：

The patent of invention of the earlier application of Application No. " CN201310202071.5 ", discloses a kind of " specific glass bottle And bottle cap automatic assembling tightening machine " tightening machine includes control system and feed mechanism, tightening mechanism, testing agency, glue cleaning machine Structure, conveying mechanism, feed mechanism is transported to glass bottle products at tightening mechanism with correct pose；Testing agency is used to detect The height of glass bottle products is tightened, judges whether glass bottle products are qualified；Gel resin mechanism is by the glass bottle products for detecting in detection Proceed gel resin operation on mechanism's station；Conveying mechanism is used to for detection glass bottle products to be sent to certified products or defective work At collection；Control system adopts PLC+ industrial computers, realizes automatically controlling and position detection monitoring and warning function for production process.

Tightening mechanism includes feeding manipulator, pneumatic scroll chuck, fixed cylinder, motor cabinet, torque motor, the first folder Tight cylinder, first level mobile cylinder, feeding manipulator is arranged on the lower section of the first clamping cylinder, feeding manipulator and the first folder Tight Telescopic-cylinder bar is connected, and first level mobile cylinder expansion link is connected with feeding manipulator, installed in the first clamping cylinder Upright position, the first lift cylinder and first level mobile cylinder right angle setting, and it is parallel with the first clamping cylinder；Feeder Tool hand crawl glass bottle products are transported to tightens at station, the clamping on the pneumatic scroll chuck for tighten station.Torque electricity Motivation is arranged on motor cabinet, and motor cabinet is connected with fixed Telescopic-cylinder bar, the extension and contraction control motor of fixed Telescopic-cylinder bar The lifting of seat, realizes moving up and down, rotating for special spanner.

Testing agency by transfer robot arm, base, the second clamping cylinder, the second horizontal moving cylinder, the second lift cylinder, Displacement transducer is constituted, and testing agency is detected to the glass bottle products tightened.Transfer robot arm is stretched with the second clamping cylinder Contracting bar is connected, and installed in the second clamping cylinder lower section, the second horizontal moving cylinder expansion link is connected with transfer robot arm, second liter Sending down abnormally ascending cylinder and the second horizontal moving cylinder right angle setting, and it is parallel with the second clamping cylinder；Transfer robot arm crawl vial is produced Product are transported to base position；Displacement transducer is arranged on the top of base, and for detecting the height of glass bottle products glass is judged Whether bottle product is qualified.

In the technical scheme, feeding manipulator is carried to product to be tightened on station, is fixed by pneumatic scroll chuck, is entered Row tightens operation；After tightening operation, then product is transferred to into detection station by station is tightened by transfer robot arm, is then carried out Product checking.Additionally, labelling if desired on bottle cap, then also need to be transferred to next station, frequently shift product Shift between multiple stations, not only need to increase transfer execution unit and clamping part, when can also extend the operation of streamline Between, reduce production line balance efficiency.

Utility model content

The purpose of this utility model is to provide one kind to realize working procedures on a station, to reduce transfer portion Part and clamping part, improve the multifunctional rotary component assembly streamline of production line balance efficiency.

The utility model provides a kind of universal rotary type component assembly streamline of province's station, including：

Product transfer passage, the product transfer passage is used to be delivered to specified station by body is equally spaced；

Link, the link is arranged on by product transfer passage；

Horizontal drive apparatus, the horizontal drive apparatus are arranged on link；

Hollow shaft, the hollow shaft is arranged on link, and the hollow shaft is provided with one through hollow shaft and link Through hole；

Rotation roulette, the rotation roulette is sleeved in the hollow shaft, and the horizontal drive apparatus connect with rotation roulette Connect to drive rotation roulette to rotate in hollow shaft；

Coupling assembly, one end of the coupling assembly is fixedly connected with rotation roulette, to rotate with rotation roulette；

Gripper, the gripper is fixed on the other end of coupling assembly, and the gripper is used to capture bottle cap.

Further, the coupling assembly includes driving lever and mechanical arm, and the driving lever is arranged on the bottom of rotation roulette, institute The one end for stating mechanical arm is arranged on driving lever, other end connection gripper.

Further, the coupling assembly also includes connection sliding sleeve, and the connection sliding sleeve is arranged on driving lever, the connection Sliding sleeve is provided with positioning fixture, and the mechanical arm is provided with positioning tooth bar, the positioning fixture clamping position tooth bar.

Further, the universal rotary type component assembly streamline of province's station also includes pressure sensor and control automatically Device processed；The pressure sensor is arranged on the side that gripper is contacted with bottle cap, the automatic controller and horizontal drive apparatus Control connection, when the pressure value that pressure sensor is measured is more than setting value, automatic controller control horizontal drive apparatus are shut down.

Further, the horizontal drive apparatus include motor, drive pulley and driving belt；The rotation roulette For driven pulley；The output end of the motor is fixedly connected with drive pulley, and the driving belt is fixed on drive pulley Between wheel and driven pulley.

Further, the horizontal drive apparatus include motor, driving gear and reduction box；The rotation roulette be from Moving gear；The output end of the motor is fixedly connected with driving gear, and the driving gear is connected by reduction box with driven gear Connect.

Further, the universal rotary type component assembly streamline of province's station also includes that label sticking machine and laser are examined Survey device；The action executing end of the label sticking machine and the test side of the laser detector can pass through hollow shaft Through hole.

Further, the gripper is detachably connected with mechanical arm.

Further, the link includes vertical plate and level board, and the vertical plate is arranged on product transfer passage Side, one end of the level board is vertical with vertical plate to be connected, and the level board is parallel with product transfer passage；The hollow shaft Installed in the bottom of level board；

Further, the product transfer passage includes frame, conveyer belt and vertical driving means, the conveyer belt peace It is mounted in frame；The side of the frame is provided with vertical rail, and the vertical plate is fixed on vertical rail；The vertical driving Device is connected with vertical plate, to drive vertical plate that the reciprocating motion of vertical direction is done in vertical rail.

Compared to prior art, the universal rotary type component assembly streamline of province's station that the utility model is provided, rotation Runner disk rotates in hollow shaft, is rotated with the gripper for driving grasping bottle cap, makes bottle cap screwing on body；Set in hollow shaft There is the through hole through hollow shaft and connector, after completing bottle cap and tightening operation, without the need for shifting body, you can logical by this Hole carries out various operations to bottle cap, and for example, bottle cap is labelled or carries out laser irradiating and detecting quality etc., so as to realize one Station completes multiple work steps, not only reduces the quantity of frock clamp, reduces equipment cost；And, body is reduced many The time shifted between individual station, improve the production efficiency of equipment.

Description of the drawings

In order to be illustrated more clearly that the utility model specific embodiment or technical scheme of the prior art, below will be right The accompanying drawing to be used needed for specific embodiment or description of the prior art is briefly described, it should be apparent that, describe below In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, can be with according to these other accompanying drawings of accompanying drawings acquisition.

The universal rotary type component assembly streamline of province's station that Fig. 1 is provided for first embodiment of the present utility model Left view；

The universal rotary type component assembly streamline of province's station that Fig. 2 is provided for first embodiment of the present utility model Stereogram；

Link and the structural representation of hollow shaft that Fig. 3 is provided for first embodiment of the present utility model；

The universal rotary type component assembly streamline of province's station that Fig. 4 is provided for second embodiment of the present utility model Left view.

Reference：

1- product transfer passages；2- links；3- horizontal drive apparatus；

4- hollow shafts；5- rotation roulettes；6- coupling assemblies；

7- grippers；11- frames；12- conveyer belts；

21- vertical plates；22- level boards；The motors of 31- first；

32- drive pulleys；33- driving belts；The motors of 34- second；

35- driving gears；36- reduction boxes；61- driving levers；

62- mechanical arms；63- connects sliding sleeve；8- bodies；

9- bottle caps.

Specific embodiment

The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is a part of embodiment of the utility model, rather than the embodiment of whole.Based on the embodiment in the utility model, this The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.

In description of the present utility model, it should be noted that term " " center ", " on ", D score, "left", "right", " perpendicular Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " is, based on orientation shown in the drawings or position relationship, to be only For the ease of describe the utility model and simplify description, rather than indicate or imply indication device or element must have it is specific Orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " the One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.

In description of the present utility model, it should be noted that unless otherwise clearly defined and limited, term " peace Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly Connection；Can be mechanically connected, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, It can be the connection of two element internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition Concrete meaning of the language in the utility model.

First embodiment

Link and the structural representation of hollow shaft that Fig. 3 is provided for first embodiment of the present utility model.

As depicted in figs. 1 and 2, the present embodiment provides a kind of universal rotary type component assembly streamline of province's station, bag Include product transfer passage 1, link 2, horizontal drive apparatus 3, hollow shaft 4, rotation roulette 5, coupling assembly 6 and gripper 7.

The product transfer passage 1 is used to be delivered to specified station by body 8 is equally spaced；Specifically, the product Product transfer passage 1 includes frame 11 and conveyer belt 12, and the conveyer belt 12 is arranged in frame 11, conveyer belt 12 be provided with for The product clamper of clamping body 8.

Body 8 is placed on conveyer belt 12, and is gripped by product clamper, on the one hand improves stability during transmission, is made Conveyer belt 12 can be run with larger speed；On the other hand, it is easy to follow-up screwing bottle cap 9 and other behaviour on this station Make.Stop a period of time after the motion distance to a declared goal of conveyer belt 12, then proceed to motion, make that body 8 is equally spaced to be delivered to frock On position.

Certainly, this is only a specific embodiment of the present utility model, product transfer passage 1 of the present utility model it is concrete Structure is not limited thereto, alternatively other structures, as long as body 8 can be delivered to into frock position.

Link 2 is arranged on by product transfer passage 1；Link 2 includes vertical plate 21 and level board 22, the frame 11 Side be provided with vertical rail, the vertical plate 21 is fixed on vertical rail, vertical plate 21 be located at conveyer belt 12 side；Institute The one end for stating level board 22 is connected with the plan vertical of vertical plate 21, and level board 22 is parallel to each other with conveyer belt 12, makes gripper 7 On bottle cap 9 can be parallel be placed at the opening of body 8.

Fig. 3 is participated in, an installation position can be set on level board 22, hollow shaft 4 runs through and is fixed on the installation position, makes hollow The through hole of axle 4 passes through level board 22.

The product transfer passage 1 also includes vertical driving means, and the vertical driving means are connected with vertical plate 21, with Drive vertical plate 21 that the reciprocating motion of vertical direction is done in vertical rail.

Link 2 can move up and down under the driving of vertical driving means along vertical rail, on the one hand, be because rotation When tight, bottle cap 9 can be moved downward, on the other hand, additionally it is possible to be adapted to the body 8 of various height.

The horizontal drive apparatus 3 include that horizontal drive apparatus 3 include the first motor 31, drive pulley 32 and transmission Belt 33；The rotation roulette 5 is driven pulley；First motor 31 is arranged on the perpendicular of link 2 using a fixed mount In straight panel 21, the output end of the first motor 31 is fixedly connected with drive pulley 32, and the driving belt 33 is fixed on active skin Between belt wheel 32 and driven pulley.

First motor 31 drives rotation roulette 5 to rotate by way of belt transmission, has an advantage in that, can be by adjustment The tensioning situation of driving belt 33, adjusts maximal friction, once it is improper to tighten operational control, causes screwing force excessive, Body 8 can be avoided damage to by the skidding of driving belt 33.

The outside of hollow shaft 4 is provided with rolling bearing, and the rotation roulette 5 is arranged on rolling bearing, the horizontal drive Device 3 is connected to drive rotation roulette 5 to rotate in hollow shaft 4 with rotation roulette 5.

The coupling assembly 6 includes that coupling assembly 6 includes driving lever 61 and mechanical arm 62, and the driving lever 61 is arranged on rotating wheel The bottom of disk 5, one end of the mechanical arm 62 is arranged on driving lever 61, other end connection gripper 7.

The gripper 7 is detachably connected with mechanical arm 62, by changing different grippers 7, can be with sizes Bottle cap 9 be engaged.

In the present embodiment, the universal rotary type component assembly streamline of province's station also includes label sticking machine and swashs Optical detection device；The action executing end of the label sticking machine and the test side of the laser detector can be through skies The through hole of heart axle 4.

In summary, the universal rotary type component assembly streamline of province's station that the present embodiment is provided, its operation principle For：

Body 8 is placed on the conveyer belt 12 of product transfer passage 1, and is gripped by product clamper, and conveyer belt 12 is by bottle Body 8 is moved on specified station；

First motor 31 of horizontal drive apparatus 3 drives drive pulley 32 to rotate, and drive pulley 32 is by being driven skin Band 33 drives rotation roulette 5 to rotate；

Gripper 7 clamps bottle cap 9, and rotation roulette 5 is rotated by driving lever 61 and the driving mechanical pawl 7 of mechanical arm 62, makes bottle cap 9 It is tightened on body 8；

During rotation roulette 5 is rotated, vertical driving means are driven vertical plate 21 and are moved downward along vertical rail, are made Bottle cap 9 can slowly decline, and screw with the opening of body 8；

Screw after action completes, that is, complete bottle cap 9 and tighten operation, now, the first motor 31 stops the rotation；

The action executing end of label sticking machine passes through the through hole of hollow shaft 4, labelled to bottle cap 9；Laser detector Test side laser irradiating and detecting quality is carried out by the through hole of hollow shaft 4；

Afterwards, gripper 7 opens, and vertical driving means are driven vertical plate 21 and moved upwards along vertical rail, afterwards body 8 Continue on the conveyor belt 12 to move ahead, gripper 7 presss from both sides upper bottle cover 9 again；Gripper 7 presss from both sides the process of upper bottle cover 9 again, both can be Bottle cap 9 is down delivered to gripper 7 and then be booked, or because driving lever 61 is rotated necessarily from the top of hollow shaft 4 Angle makes gripper 7 reach the side of hollow shaft 4, and then gripper 7 clamps bottle cap 9, and then manipulator is inverted to original position Put；

Repeat the above steps.

Compared to prior art, the universal rotary type component assembly streamline of province's station that the present embodiment is provided, rotation Wheel disc 5 rotates in hollow shaft 4, is rotated with the gripper 7 for driving grasping bottle cap 9, bottle cap 9 is tightened on body 8；Hollow shaft 4 are provided with the through hole through hollow shaft 4 and connector, after completing bottle cap 9 and tightening operation, without the need for shifting body 8, you can Various operations are carried out to bottle cap 9 by the through hole, for example, bottle cap 9 is labelled or carries out laser irradiating and detecting quality etc., from And realize that a station completes multiple work steps, and the quantity of frock clamp is not only reduced, reduce equipment cost；And, reduce The time that body 8 is shifted between multiple stations, improve the production efficiency of equipment.

Because link 2 can go for frame 11 is slided up and down, and gripper 7 is to be detachably connected, therefore the present embodiment The universal rotary type component assembly streamline of province's station of offer, can be suitable for assembling the diameter of body 8 and highly different Bottle and bottle cap 9, realize the versatility of mechanical device.

For example：This complete equipment can be used when to assemble the lid of the big bottle water of Chef Kang, when the Chef Kang of big bottle water all fills After complete, it is desirable to when reassembling the Chef Kang of bottle, production line, directly available this production line, it is only necessary to change need not be changed Once control program.The bar number of workshop streamline can be reduced, the quantity of delivery room mechanical device is greatly reduced, reduction is produced into This.

Second embodiment

Fig. 4 provides the knot of the first embodiment of the universal rotary type component assembly streamline for saving station for the utility model Structure schematic diagram.

As shown in figure 4, the present embodiment provides a kind of universal rotary type component assembly streamline of province's station, including product Transfer passage 1, link 2, horizontal drive apparatus 3, hollow shaft 4, rotation roulette 5, coupling assembly 6 and gripper 7.

The product transfer passage 1 is used to be delivered to specified station by body 8 is equally spaced；The link 2 is installed By product transfer passage 1；The hollow shaft 4 is arranged on link 2, and the hollow shaft 4 is provided with one through the He of hollow shaft 4 The through hole of link 2, the rotation roulette 5 is sleeved in the hollow shaft 4.

The horizontal drive apparatus 3 are arranged on link 2, and horizontal drive apparatus 3 include the second motor 34, driving gear 35 and reduction box 36；The rotation roulette 5 is driven gear；The output end of second motor 34 is fixed with driving gear 35 Connection, the driving gear 35 is connected to drive rotation roulette 5 to rotate in hollow shaft 4 by reduction box 36 with driven gear.

The coupling assembly 6 includes that coupling assembly 6 includes driving lever 61, mechanical arm 62 and connection sliding sleeve 63, the driving lever 61 bottoms for being arranged on rotation roulette 5, the connection sliding sleeve 63 is arranged on driving lever 61, and connection sliding sleeve 63 is provided with locating clip Tool, the mechanical arm 62 is provided with positioning tooth bar, the positioning fixture clamping position tooth bar；The gripper 7 is connected to machinery On arm 62.

The coupling assembly 6 connects rotation roulette 5 and gripper 7, gripper 7 is rotated with rotation roulette 5, The gripper 7 is used to capture bottle cap 9.

The universal rotary type component assembly streamline of province's station also includes pressure sensor and automatic controller；It is described Pressure sensor is arranged on the side that gripper 7 is contacted with bottle cap 9, and the automatic controller connects with the control of horizontal drive apparatus 3 Connect, when the pressure value that pressure sensor is measured is more than setting value, automatic controller control horizontal drive apparatus 3 are shut down.

Compared with first embodiment, the embodiment is differred primarily in that：

1, horizontal drive apparatus 3 employ gear drive, and gear-driven gearratio is more stable, and rotational angle more holds Easy precise control, it can however not enough as belt transmission, avoids to screw that excessively cause body 8 broken by belt slippage, Therefore pressure sensor and automatic controller are provided with, when bottle cap 9 screws excessive, the pressure value that pressure sensor is measured is more than During setting value, automatic controller control horizontal drive apparatus 3 are shut down.

2, gripper 7 and mechanical arm 62 are non-dismountable connections, the opening angle of gripper 7 and apart from adjustable；Machinery Turn the coupling assembly 6 include coupling assembly 6 be provided with connection sliding sleeve 63, connect sliding sleeve 63 can adjust mechanical arm 62 relative to The position of driving lever 61, i.e. mechanical arm 62 lean out the length of driving lever 61.Above-mentioned design, without the need for changing gripper 7 by with various chis Very little bottle cap 9 is adapted, and ensures that the bottle cap 9 of arbitrary dimension can be located at the surface of the opening of body 8.

Finally it should be noted that：Various embodiments above is only illustrating the technical solution of the utility model, rather than it is limited System；Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should Understand：It still can modify to the technical scheme described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent；And these are changed or are replaced, the essence for not making appropriate technical solution departs from this practicality newly The scope of each embodiment technical scheme of type.

Claims

1. the universal rotary type component assembly streamline of a kind of province's station, it is characterised in that include：

Link, the link is arranged on by product transfer passage；

Hollow shaft, the hollow shaft is arranged on link, and the hollow shaft is provided with one through the logical of hollow shaft and link Hole；

Rotation roulette, the rotation roulette is sleeved in the hollow shaft, the horizontal drive apparatus be connected with rotation roulette with Rotation roulette is driven to rotate in hollow shaft；

2. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the company Connected components include driving lever and mechanical arm, and the driving lever is arranged on the bottom of rotation roulette, and one end of the mechanical arm is arranged on dials On bar, other end connection gripper.

3. the universal rotary type component assembly streamline of province's station according to claim 2, it is characterised in that the company Connected components also include connection sliding sleeve, and the connection sliding sleeve is arranged on driving lever, and the connection sliding sleeve is provided with positioning fixture, described Mechanical arm is provided with positioning tooth bar, the positioning fixture clamping position tooth bar.

4. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the saving of labor The universal rotary type component assembly streamline of position also includes pressure sensor and automatic controller；The pressure sensor is installed In the side that gripper is contacted with bottle cap, the automatic controller is connected with horizontal drive apparatus control, surveys in pressure sensor When the pressure value for obtaining is more than setting value, automatic controller control horizontal drive apparatus are shut down.

5. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the water Flat driving means include motor, drive pulley and driving belt；The rotation roulette is driven pulley；The motor Output end is fixedly connected with drive pulley, and the driving belt is fixed between drive pulley and driven pulley.

6. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the water Flat driving means include motor, driving gear and reduction box；The rotation roulette is driven gear；The output end of the motor It is fixedly connected with driving gear, the driving gear is connected by reduction box with driven gear.

7. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the saving of labor The universal rotary type component assembly streamline of position also includes label sticking machine and laser detector；The label sticking machine The test side of action executing end and the laser detector can pass through the through hole of hollow shaft.

8. the universal rotary type component assembly streamline of province's station according to claim 2, it is characterised in that the machine Machinery claw is detachably connected with mechanical arm.

9. the universal rotary type component assembly streamline of province's station according to claim 1, it is characterised in that the company Frame is connect including vertical plate and level board, the vertical plate is arranged on the side of product transfer passage, one end of the level board with Vertical plate vertically connects, and the level board is parallel with product transfer passage；The hollow shaft is arranged on the bottom of level board.

10. the universal rotary type component assembly streamline of province's station according to claim 9, it is characterised in that described Product transfer passage includes frame, conveyer belt and vertical driving means, and the conveyer belt is arranged in frame；The frame Side is provided with vertical rail, and the vertical plate is fixed on vertical rail；The vertical driving means are connected with vertical plate, to drive Dynamic vertical plate does the reciprocating motion of vertical direction in vertical rail.