CN206030165U - Prefab production line - Google Patents

Prefab production line Download PDF

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Publication number
CN206030165U
CN206030165U CN201620962605.3U CN201620962605U CN206030165U CN 206030165 U CN206030165 U CN 206030165U CN 201620962605 U CN201620962605 U CN 201620962605U CN 206030165 U CN206030165 U CN 206030165U
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China
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line
station
prefabricated component
production line
preform production
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CN201620962605.3U
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Chinese (zh)
Inventor
彭海辉
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China Mingsheng Drawin Technology Investment Co Ltd
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China Mingsheng Drawin Technology Investment Co Ltd
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Priority to CN201620962605.3U priority Critical patent/CN206030165U/en
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Abstract

The utility model provides a prefab production line, include and pour form wire, maintenance line, line of cut and aftertreatment line according to what prefab production sequence arranged in proper order, pour between form wire and the maintenance line between maintenance line and the line of cut and between line of cut and the aftertreatment line, one of the at least transferring line that is equipped with, the aftertreatment line is belt transport line. The prefab production line of above -mentioned structure compares with the prefab production line of present structure, owing to adopt belt transport line as the aftertreatment line, belt contact that the prefab is direct and soft has avoided the rigidity between prefab and the aftertreatment line to contact, can form better protection to the prefab, prevents effectively that the prefab from moving the in -process damage after.

Description

A kind of preform production line
Technical field
The utility model is related to building machinery field, more particularly to a kind of preform production line.
Background technology
Wallboard prefabricated components mainly include sandwich wallboard at present, are divided into interior page wall, outer page wall and guarantor therebetween Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and circulates above fast pulley and directive wheel Multiple moulds, the different operation positions of each mould correspondence.Sandwich wallboard production line includes that at least two be arranged in parallel Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that along x wire transfer lines is provided with horizontal stroke Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich Wallboard production line is applied to production of the thickness more than 100mm wallboards, but for thickness is less than the preform production of 100mm, its Relatively costly, control system is more complicated.
In addition, the preform production line for being used at present, in production process, especially in later stage course of conveying, easily right The surface of prefabricated component causes to damage, so as to affect the quality and overall quality of prefabricated component.
How to provide one kind to solve to hold when existing preform production is relatively costly, control system is complicated, prefabricated component is moved The preform production line of one of the problems such as easily causing damage or problem, the technology into those skilled in the art's urgent need to resolve are asked Topic.
Utility model content
The technical problems to be solved in the utility model is:There is provided one kind can solve existing Prefabrication it is relatively costly, control The preform production line of one of the problems such as system complex, prefabricated component easily cause damage when moving or problem, into this area skill The technical problem of art personnel's urgent need to resolve.
What solution of the present utility model was realized in:The utility model proposes a kind of preform production line, including Form wire, curing line, line of cut and post treatment line are poured according to what preform production order was sequentially arranged, it is described to pour shaping Between line and curing line, between the curing line and line of cut and between the line of cut and post treatment line, at least one set There is transfer lines, the post treatment line is belt conveyor line.
Another technical scheme of the present utility model be it is above-mentioned basis on, the post treatment line include transfer gantry, Drive component and belt conveyor, the drive component are arranged on transfer gantry and for driving belt conveyor along conveying The bearing of trend operating of frame.
Another technical scheme of the present utility model is that, on above-mentioned basis, the post treatment line is provided with heat-insulation layer peace Dress station.
Another technical scheme of the present utility model is that the heat-insulation layer is also set before installing station on above-mentioned basis There is gluing station.
Another technical scheme of the present utility model is that the heat-insulation layer is provided with after installing station on above-mentioned basis Installation of embedded parts station or connector install station.
Another technical scheme of the present utility model is that the heat-insulation layer is provided with after installing station on above-mentioned basis Thermoplastic film protects station.
Another technical scheme of the present utility model is that, on above-mentioned basis, the form wire that pours includes spraying successively Station, pour station and the station that vibrates.
Another technical scheme of the present utility model is that the curing line is included for prefabricated component on above-mentioned basis The precuring station for carrying out precuring and the whole maintenance station that whole maintenance is carried out to prefabricated component.
Another technical scheme of the present utility model is that the line of cut is included for prefabricated component on above-mentioned basis Carry out the first cutting work station of transverse cuts, and the second cutting work station that vertical cutting is carried out to prefabricated component.
Another technical scheme of the present utility model is that the line of cut is also included for prefabricated on above-mentioned basis The washing station cleaned by part, and for air-dried air-dried station is carried out to prefabricated component.
The preform production line of said structure, compared with the preform production line of existing structure, due to adopting Belt Conveying Line as post treatment line, prefabricated component directly with soft belt contacts, it is to avoid the rigidity between prefabricated component and post treatment line connects Touch, preferably protection can be formed to prefabricated component, effectively prevents prefabricated component from damaging in rear moving process.
Description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing further understanding to of the present utility model, and this practicality is new The schematic description and description of type is used to explain the utility model, does not constitute to improper restriction of the present utility model.
Fig. 1 is a kind of overall structure diagram of preform production line of the utility model;
Fig. 2 is a kind of part-structure schematic diagram of preform production line of the utility model;
Fig. 3 is a kind of structural representation of stirring apparatus for distributing in Fig. 1;
Fig. 4 is the structural representation of another kind of stirring apparatus for distributing in Fig. 1;
Fig. 5 is a kind of structural representation of precuring kiln in Fig. 1;
Fig. 6 is the enlarged diagram in A portions in Fig. 5;
Fig. 7 is a kind of structural representation of transport vehicle in Fig. 1;
Fig. 8 is another working state schematic representation of transport vehicle in Fig. 7;
Fig. 9 is a kind of structural representation of nursing frame in Fig. 1;
Figure 10 is the structural representation of the first cutting machine in Fig. 1;
Top views of the Figure 11 for Figure 10;
Figure 12 is the structural representation of the second cutting machine in Fig. 1;
Top views of the Figure 13 for Figure 12;
Figure 14 is a kind of structural representation of pipeline of the utility model;
Top views of the Figure 15 for Figure 14;
Figure 16 is the structural representation of the utility model another kind pipeline;
Left views of the Figure 17 for Figure 16.
Reference corresponding relation is:
1 lapping machine, 2 casting machine, 3 vibrator
4 pipeline, 5 precuring kiln, 6 ingot stripper
7 first cleaning machine, 8 first flush coater 9 pours stamper
10 first 11 second loop wheel machine of loop wheel machine, 12 shot-blasting machine
13 turntable, 14 first line of cut, 15 second line of cut
16 second cleaning machine, 17 air-dry machine, 18 second flush coater
19 20 positioner of whole curing kilns, 21 lift
22 thermoplastic machine, 23 track 24 pours form wire
25 post treatment line, 26 transfer lines, 27 belt conveyor line
101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds
104 first hopper, 105 second hopper, 106 first frame
107 operating room, 108 mixing drum, 109 storage tank
110 helical axis, 111 steel fiber reinforced concrete mixer
112 steel fiber reinforced concrete material distributing machine, 113 helical axis
201 side plate, 202 prefabricated component, 203 bearing
204 first base, 205 top board, 206 fog room
207 water pipes
301 first 302 second bearing pin of bearing pin, 303 roller
306 first support member of the 3rd bearing pin of 304 second base 305
309 second support member of the 4th bearing pin of 307 support base 308
310 the 3rd the 4th support member of support member 311,312 vertical rod
313 the 5th the 6th support member of support member 314,315 oblique pull plate
316 underframe, 317 pull bar
The 3rd crossbeam of 401 first crossbeam, 402 second cross beam 403
The 3rd cutter head of 404 first 405 second cutter head 406 of cutter head
The 3rd base of 407 first column, 408 guide rail 409
The 3rd column of 410 first 411 second column 412 of motor
416 second motor of the 4th cutter head of 414 the 4th crossbeam 415
417 the 3rd motors
501 cylinder, 502 transfer gantry, 503 belt conveyor
Specific embodiment
Below in conjunction with the accompanying drawings the utility model is described in detail, the description of this part be only it is exemplary and explanatory, There should not be any restriction effect to protection domain of the present utility model.Additionally, those skilled in the art's retouching according to presents State, respective combination can be carried out to the feature in embodiment in presents and in different embodiments.
The utility model embodiment is as follows, preform production line shown in Figure 1, and concrete station includes that platform mould is cleaned Station, releasing agent spray station, first are poured and smash station, mesh sheet laying station, second pour and smash the pre-buried station of station, prefabricated component, pre- Maintenance station, demoulding station, whole maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component are clear Wash station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) and station, thermoplastic protection station are installed And lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment Enumerate, In remaining embodiment can be according to the needs of production, selective addition which part station composition production line;In addition, Above-mentioned station is simply named according to function action, is not corresponded with actual station position, it is understood that there may be two The situation that the action of above station is completed on a station position, depending on beat is set with production line specifically.Concrete equipment is main Including horizontally disposed pipeline 4, the platform mould 103 that can be moved on pipeline 4, the first cleaning machine 7, the first flush coater 8, pour stamper 9th, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, second Loop wheel machine 11, shot-blasting machine 12, turntable 13, line of cut, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20, Lift 21, thermoplastic machine 22 and track 23 etc..
As shown in Fig. 2 first platform mould 103 is positioned on pipeline 4, pipeline 4 is provided with multiple rotatable power Unit, the transfer roller that power unit is included motor and is connected with the output shaft of motor, when motor rotates, drive transfer roller rotation, enter one Step drives the platform mould 103 on pipeline 4 to move horizontally.Cleaned by 7 pairs of platform moulds 103 of the first cleaning machine, in platform mould 103 Spot and Impurity removal it is clean, then by the first flush coater 8 on 103 inwall of platform mould even application releasing agent, during this, Platform mould 103 is moved on pipeline 4 always, then carries out pouring for the first time in platform mould 103 smashing by pouring stamper 9, then by lapping Machine 1 carries out grid cloth laying in platform mould 103, is poured by 2 pairs of platform moulds 103 of casting machine for the second time again afterwards, and is passed through Vibrator 3 is further vibrated, and after the completion of vibrating, just the built-in fittings such as reinforcing bar can be embedded in and be poured the prefabricated component 202 for completing It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle afterwards and is conserved.
As shown in figure 1, more specifically, preform production line includes being sequentially arranged according to 202 production sequence sequence of prefabricated component Pour form wire 24, curing line, line of cut and post treatment line 25, pour between form wire 24 and curing line, curing line with Between line of cut and between line of cut and post treatment line 25, at least one is provided with for transporting turning for prefabricated component 202 Transport line 26, post treatment line 25 are specially belt conveyor line 27.
Further, post treatment line 25 specifically includes transfer gantry, drive component and belt conveyor 503, transfer gantry It is arranged on ground, the drive component for driving belt conveyor 503 is arranged at transfer gantry, drive component can drive conveying Belt 503 operates along the bearing of trend of transfer gantry, i.e. direction operating from right to left in Fig. 1 and Fig. 2.
Further, heat-insulation layer is additionally provided with post treatment line 25 station is installed, station is installed by heat-insulation layer, can be to prefabricated Part 202 carries out heat-insulation layer installation, solves prefabricated component 202 in process of production, the problem of heat-insulation layer installation difficulty.Additionally, Before heat-insulation layer installs station, gluing station is additionally provided with post treatment line 25, on gluing station, prefabricated component 202 can be carried out Gluing.Additionally, in addition to above-mentioned station, installation of embedded parts station is additionally provided with post treatment line 25 or connector installs station, it is pre-buried After part installation station or connector installation station are arranged at heat-insulation layer installation station, by this station, can be complete in prefabricated component 202 Into the installation of the pre-buried or connector of built-in fitting.
Further, thermoplastic mould protection station is additionally provided with post treatment line 25, thermoplastic mould protection station is arranged at heat-insulation layer After installing station, by this station, one layer of protection mold can be set on 202 surface of prefabricated component, 202 surface of prefabricated component is prevented In transport or installation process scratch and wear and tear.
As depicted in figs. 1 and 2, pouring form wire 24 includes the spray station for setting gradually, pours station and the station that vibrates. Spray station is sprayed especially by the first flush coater 8 for spraying releasing agent to platform mould;Station is poured for prefabricated component 202 are poured;And station is vibrated for vibrating to prefabricated component 202, carry out pouring smashing especially by stamper 9 is poured.For foster Shield line, specifically includes the precuring station for precuring is carried out to prefabricated component 202 and the end of whole maintenance is carried out to prefabricated component 202 Maintenance station.On precuring station, precuring is carried out to prefabricated component 202 especially by precuring kiln.On maintenance station eventually, Whole maintenance is carried out to prefabricated component 202 especially by whole curing kilns.
For line of cut, as shown in figure 1, line of cut includes the first line of cut and the second line of cut, the first line of cut includes For the first cutting work station of transverse cuts is carried out to prefabricated component 202, the second line of cut is included for erecting to prefabricated component 202 To the second cutting work station of cutting.Additionally, the washing station for being cleaned to prefabricated component 202 on line of cut, is additionally provided with, clearly Wash station and be provided with the second cleaning machine 16, the second cleaning machine 16 is for cleaning to prefabricated component 202.Again, for convenience of quick The prefabricated component 202 being dried after cleaning, is additionally provided with air-dried station on line of cut, air-dried station is provided with air-dry machine 17, by air-dry machine 17, quickly prefabricated component 202 can be dried.
As shown in figure 3, in one embodiment, cement mortar is stirred and cloth by stirring apparatus for distributing, is stirred Mix pipeline 4, cement plaster blender 101 and and cement plaster blender that apparatus for distributing includes being horizontally placed on ground The 101 cement mortar material distributing machines 102 for using cooperatively, pipeline 4 be used for transport platform mould 103, platform mould 103 can on pipeline 4 water Translation is dynamic.Cement plaster blender 101 includes the mixing drum 108 for being stirred to mortar and is arranged at mixing drum 108 The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth Material mouth, pipeline 4 are arranged at the lower section of cloth material mouth, when mortar is flowed out from cloth material mouth, can flow into the platform mould on pipeline 4 In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand Slurry is stirred, and after stirring, mortar is flowed in cement mortar material distributing machine 102 below, then by cement mortar material distributing machine 102 Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Cement mortar is stirred Machine 101 includes the first frame 106 being arranged on horizontal plane, and the first hopper 104 for being arranged in the first frame 106 and stirs Cylinder 108 is mixed, the first hopper 104 includes the charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first material Its barrel dliameter is tapered into bucket 104 from top to bottom, and discharging opening is located above mixing drum 108.The discharge outlet of the first hopper 104 also sets There is feeding device, feeding device is horizontally or diagonally arranged, the import of feeding device is connected with discharging opening, the outlet of feeding device is put Above the charging aperture of mixing drum 108.In another kind of embodiment, the outlet of feeding device is straight with the charging aperture of mixing drum 108 Connect in succession, feeding device is directly delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral conveying dress Put, including feeding tube and the first helical axis 110 being arranged in feeding tube, the first helical axis 110 can be rotated in feeding tube, And the conveying to material is realized during rotation.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank 109 tops for being placed in mixing drum 108, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used to store each Plant the additive for needing to be added in material.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, the second hopper 105 sets It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at the bottom of mixing drum 108, The top of the second hopper 105 is placed in, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation , discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here It is not especially limited.Discharging unit is additionally provided with cement mortar material distributing machine 102, discharging unit is connected with the second hopper 105, is discharged Unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.Specifically Ground, discharging unit include the base plate being fixedly installed, and be arranged on base plate can folding cover plate, the discharging opening of discharging unit Place is additionally provided with the shrouding that can open or close discharging opening.The first oil cylinder and the second oil cylinder are additionally provided with cement mortar material distributing machine 102, The upper end of the first oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, the first oil cylinder When flexible, the cover plate of discharging unit can be driven to move, or be rotated around base plate.One end of second oil cylinder is with discharging unit activity even Connect, the other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, shrouding can be driven to realize the opening to discharging opening Or closing.Additionally, the side of stirring apparatus for distributing is additionally provided with operating room 107.
As shown in figure 4, in one embodiment, steel fiber reinforced concrete is stirred and cloth by stirring apparatus for distributing Material, stir apparatus for distributing specifically include be horizontally placed on ground pipeline 4, steel fiber reinforced concrete mixer 111 and with The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete mixer 111 is used cooperatively, pipeline 4 are used for transport platform mould 103, Platform mould 103 can be moved horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete mixer 111, uses In fiber concrete being delivered in steel fiber reinforced concrete mixer 111, steel fiber reinforced concrete mixer 111 is included for right Mixing drum 108 that fiber concrete is stirred and the discharging opening for being arranged at 108 bottom of mixing drum, and steel fiber reinforced concrete cloth Material machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth The lower section of mouth, when mortar is flowed out from cloth material mouth, can flow in the platform mould 103 on pipeline 4, so as to complete prefabricated component 202 Pour.The apparatus for distributing of said structure, is stirred to mortar by steel fiber reinforced concrete mixer 111 first, sand after stirring Slurry is flowed in steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to by steel fiber reinforced concrete material distributing machine 112 In the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Steel fiber reinforced concrete mixer 111 includes The frame being arranged on horizontal plane, and the first hopper 104 for being arranged in frame and mixing drum 108, the first hopper 104 include The charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first hopper 104 its barrel dliameter is gradually from top to bottom Diminish, discharging opening is located above mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying Device is horizontally or diagonally arranged, and the import of fiber transporting device is connected with discharging opening, and the outlet of fiber transporting device is placed in stirring Above the charging aperture of cylinder 108.In another kind of embodiment, the outlet of the fiber transporting device and the charging aperture of mixing drum 108 It is directly connected to, fiber transporting device directly can be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral Feeding device, including feeding tube and the second helical axis 113 being arranged in feeding tube, the second helical axis 113 can be in feeding tube Interior rotation, and the conveying to material is realized during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109 tops for being placed in mixing drum 108, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used to store each Plant the additive for needing to be added in material.The second hopper 105, the second hopper are additionally provided with steel fiber reinforced concrete material distributing machine 112 105 lower sections for being arranged at mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at mixing drum 108 Bottom, is placed in the top of the second hopper 105, and mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need It is noted that discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or set by pipeline connection Put, here is not especially limited.Discharging unit, discharging unit and the second hopper are additionally provided with steel fiber reinforced concrete material distributing machine 112 105 connections, discharging unit are fixedly connected with the second hopper 105, for convenience of cleaning, between the two can also be for detachable fixation even Connect.More specifically, discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, discharging The discharge outlet of unit is additionally provided with the shrouding that can open or close discharging opening.Fiber transporting device includes multiple horizontally disposed defeated Barrel, and multiple feeding tubes be arranged in parallel, and rotatable second helical axis 113, the second spiral are provided with each transport tube When axle 113 rotates, the material for conveying barrel is moved, so as to drive material Jing discharging units to realize cloth.Additionally, stirring The side of apparatus for distributing is additionally provided with operating room 107.
Precuring kiln as shown in Figures 5 and 6, specifically includes horizontally disposed first base 204 and is arranged at first Kiln body on base 204, kiln body include mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, and each is supported The prefabricated component storage position of multiple-layer horizontal state is vertically set in shield room 206, more specifically, as illustrated, every layer of prefabricated component 202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first On the inwall of the left and right sides that seat and the second bearing are respectively provided with fog room 206, also, the first base of each fog room 206 204 are additionally provided with the track 23 for prefabricated component 202 is transported into fog room 206 or is transported from fog room 206, need explanation It is that track 23 is may be disposed on horizontal plane, may also set up in first base 204.Be equipped with each fog room 206 one or Many water pipes 207, meanwhile, be additionally provided with many steam pipes in each fog room 206, steam pipe is connected with water pipe 207, it is heated after Steam pipe in steam can enter in oral siphon 207, in the presence of vapor, the water with predetermined temperature and vapour can be from opening up Emerge in the venthole on water pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is also Cistern is provided with, one end of water pipe 207 is connected with cistern, cistern is used to supply water for water pipe 207, specifically can set in pond Put water pump, it is ensured that water pipe 207 is in all the time water state.Be additionally provided with cistern for being heated for water or vapor plus Thermal, is additionally provided with silencer on heater, silencer is used for the noise for reducing heater, and heater is arranged at water pipe 207 one end, and connect with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, temperature sensor is used for The temperature in fog room 206 is perceived, also, temperature sensor is arranged on 206 inwall of fog room, can be the side wall of both sides On, it is also possible to it is arranged at the top of fog room 206.At least one humidity sensor, humidity sensor are additionally provided with fog room 206 For perceiving the humidity in fog room 206, also, humidity sensor is arranged on 206 inwall of fog room, can be the side of both sides On wall, it is also possible to be arranged at the top of fog room 206.The porch of each fog room 206 is additionally provided with door, first base 204 Chute is provided with, the lower end of door is placed in chute, and can be slidably reciprocated in chute.For the setting of door, in another kind In embodiment, door can be also arranged on the side wall of fog room 206 by hinge, or is arranged at the top of fog room 206, needed It is noted that when door is arranged at the top of fog room 206 by hinge, can also set at the top of fog room 206 simultaneously The extensible members such as oil cylinder are put, for driving door to place around the top of fog room 206.Curing kilns also include be arranged at periphery two pieces The side plate 201 being oppositely arranged, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201 Upper end is additionally provided with top board 205, is fixedly connected between the two ends of top board 205 and the top of two blocks of side plates 201.It should be noted that The side relative with door, i.e., the rear portion shown in figure, also is provided with shrouding.Travel control device, row kind are additionally provided with track 23 Control device is used to control parking spot of the transport vehicle on track 23, and such as real-time control transport vehicle puts part position, pickup position Put.For the first bearing and the second bearing that are oppositely arranged, which is shaped as inverted trapezoidal, more specifically, its installation after including On wall to be shaped as chamfer trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on fog room On 206 inwalls.
Transport vehicle as shown in Figure 7 and Figure 8, specifically includes moveable second base 304, support base 307 and setting The support component that between second base 304 and support base 307 at least two are oppositely arranged, each support component at least include The first end of the first support member 306 and the second support member 309, the first support member 306 and the second support member 309, i.e., shown in figure Lower end be flexibly connected with second base 304 respectively, the second end of the first support member 306 and the second support member 309, i.e., institute in figure The upper end for showing is connected with support base 307.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be with For when extensible member, the first support member 306 and the second elongation simultaneously of support member 309, you can realize the jacking to prefabricated component 202.When So, the first support member 306 and the second support member 309 can also be strut, when the lower end of two struts moves closer to, its highly by Gradual change is high, realizes the jacking to prefabricated component 202, conversely, when the lower end of two struts is gradually disengaged, which is highly gradually lowered. Support component is specially scissor type telescopic frame, and the upper surface of second base 304 further respectively has the first bearing pin 301 and the second bearing pin 302, the lower end of the first support member 306 is flexibly connected with second base 304 by the first bearing pin 301, under the second support member 309 End is flexibly connected with second base 304 by the second bearing pin 302, with the second support member 309 between the two ends of the first support member 306 Two ends between be flexibly connected, specifically can be connected by bearing pin.And the distance between the first bearing pin 301 and the second bearing pin 302 Can be adjusted in real time.For convenience of installation and removal, the connection, the second support between the first support member 306 and the first bearing pin 301 The optional detachable connection of connection between part 309 and the second bearing pin 302.First support member 306 and the second support member 309 are excellent Elect oil cylinder or cylinder as.When the first support member 306 and the second support member 309 extend, the whole height of prefabricated component transport vehicle is more Height, conversely, then step-down.It should be noted that in this embodiment, the hinge between the first support member 306 and the second support member 309 Spindle can keep the stability between the first support member 306 and the second support member 309.It is further preferable that jointed shaft can be fixed It is arranged on the first support member 306, the second support member 309 is provided with the chute coordinated with jointed shaft.Also set in second base 304 There are driving means, in a kind of technical scheme, driving means are horizontally placed in second base 304, its one end is supported with first The first end of part 306 or the second support member 309, i.e., the lower end shown in figure are flexibly connected, and during driving means action, drive first The lower end of support member 306 or the second support member 309 is moved horizontally in second base 304.Or, the two ends point of driving means It is not flexibly connected with the lower end of the first support member 306 and the second support member 309, when driving means extend, 306 He of the first support member The lower end of the second support member 309 is located remotely from each other, now, the height reduction of prefabricated component transport vehicle.And when driving means shorten, the The lower end of one support member 306 and the second support member 309 is close to each other, and now, the height of prefabricated component transport vehicle is uprised.For driving Device, can be oil cylinder, or cylinder, can also be other extensible members.Support member also includes the 3rd support member 310 and the Second end of four support members 311, one end of the 3rd support member 310 and the first support member 306, i.e., the upper end activity shown in figure is even Connect, the second end of one end of the 4th support member 311 and the second support member 309, i.e., the upper end shown in figure are flexibly connected, also, It is flexibly connected by jointed shaft and the two ends of the 4th support member 311 between the two ends of the 3rd support member 310.First support member 306 upper end is provided with the 3rd bearing pin 305, and the 3rd support member 310 is flexibly connected with the first support member 306 by the 3rd bearing pin 305, The upper end of the second support member 309 is provided with the 4th bearing pin 308, and the 4th support member 311 passes through the 4th bearing pin 308 and the second support member 309 are flexibly connected.Support member also includes the 5th support member 313 and the 6th support member 314, one end of the 5th support member 313, specifically Be flexibly connected with the upper end of the 3rd support member 310 for lower end, and the lower end of the 6th support member 314 then with the 4th support member 311 Upper end is flexibly connected, equally, by jointed shaft and the two ends of the 6th support member 314 between the two ends of the 5th support member 313 It is flexibly connected.It should be noted that in addition to the 5th support member 313 and the second support member 309, can also be arranged as required to more Many support members, further to increase the height of prefabricated component transport vehicle.It is additionally provided with second base 304 multiple for driving second The roller 303 of the movement of base 304, the quantity of roller 303 are preferably four, are respectively arranged on four angles of second base 304, Track can be laid on ground, roller 303 can be walked in orbit.It should be noted that can be with the setting in second base 304 Actuating unit, actuating unit can be motor, or other power units.
Prefabricated component storage rack as shown in Figure 9, including horizontally disposed underframe 316, one end and/or two ends of underframe 316 Many vertical rods 312 are provided with, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with underframe 316.Additionally, to increase the strong of storage rack Degree, also sets up oblique pull plate 315 in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and underframe 316 It is fixedly connected, another right-angle side is fixedly connected with vertical rod 312.Certainly, as other alternatives, brace can also reach identical Technique effect, one end of brace is fixedly connected with underframe 316, and the other end of brace is fixedly connected with vertical rod 312.Additionally, vertical Many pull bars 317 can also be set between bar 312, and the two ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited Storage frame, can store the prefabricated component 202 that polylith is vertically placed simultaneously, and with compact conformation, take up room little advantage.Need explanation , to prevent adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317 202 are separated by dividing plate.
The first line of cut 14 as shown in Figures 10 and 11, including pipeline 4 and cutting mechanism, cutting mechanism is arranged at defeated The top of line sending 4, specifically includes horizontally disposed second base 409, and first for can moving left and right in second base 409 The first cutter sweep that can be moved in the first frame, the second frame are additionally provided with frame and the second frame, also, the first frame On also equally be provided with the second cutter sweep that can move in the second frame.Prefabricated component 202 on pipeline 4 need to be cut When, the first frame and the second frame can be cut to prefabricated component 202 simultaneously, also, the first cutter sweep and the second cutting dress Put and not only can move left and right with the first frame and the second frame respectively, can also respectively in the first frame and in the second frame back and forth It is mobile, therefore, prefabricated component 202 can be cut from arbitrarily angled.First frame includes being vertically arranged in second base 409 The first column 407 and the first crossbeam 401 being fixedly installed at the top of the first column 407, it is preferable that the first column 407 Quantity is two, and two first columns 407 are oppositely arranged, and first crossbeam 401 is horizontally disposed with, and its two ends is vertical with two first respectively The top of post 407 is fixedly connected, and the first cutter sweep can move back and forth along first crossbeam 401.Likewise, the second frame includes erecting The second column 411 being directly arranged in second base 409 and the second cross beam 402 being fixedly installed at the top of the second column 411, Preferably, the quantity of the second column 411 is two, and two second columns 411 are oppositely arranged, and second cross beam 402 is horizontally disposed with, its Two ends are fixedly connected with the top of two second columns 411 respectively, and the second cutter sweep can move back and forth along second cross beam 402. Cutter sweep also includes the 3rd frame that can be moved left and right in second base 409, and the 3rd frame is provided with can be in the 3rd frame 3rd cutter sweep of upper movement.As shown in Figure 10, when using the second frame as benchmark, the second frame is maintained static, the One frame and the 3rd frame can be according to being sized moving left and right along second base 409, and now, the second cutter sweep can be realized Cut in front and back, and cut before and after the first cutter sweep and the 3rd cutter sweep are then both capable of achieving, it is also possible to realize left and right cutting.With As the second frame, the 3rd frame includes the 3rd column 412 being vertically arranged in second base 409 and consolidates first frame Surely the 3rd crossbeam 403 being arranged at the top of the 3rd column 412, it is preferable that the quantity of the 3rd column 412 is two, two the 3rd Column 412 is oppositely arranged, and the 3rd crossbeam 403 is horizontally disposed with, and its two ends is fixed with the top of two the 3rd columns 412 respectively and connected Connect, the 3rd cutter sweep can move back and forth along the 3rd crossbeam 403.It is vertical for convenience of the first column 407, the second column 411 and the 3rd Post 412 is moved, and in one embodiment, the upper surface of second base 409 arranges two chutes, and two chutes be arranged in parallel, The lower end of the first column 407, the second column 411 and the 3rd column 412 is arranged in chute respectively, also, the first column 407, Second column 411 and the 3rd column 412 can slidably reciprocate along draw-in groove.In another kind of embodiment, in second base 409, two are arranged Bar guide rail 408, two guide rails 408 be arranged in parallel, the lower end difference of the first column 407, the second column 411 and the 3rd column 412 The rail wheel coordinated with guide rail 408 is provided with, i.e. the first column 407, the second column 411 and the 3rd column 412 are by rail wheel in guide rail Move left and right on 408.First cutter sweep includes the first extensible member and the first cutter head 404, and the upper end of the first extensible member is arranged at On first crossbeam 401, the first cutter head 404 is arranged at the lower end of the first extensible member, when the first extensible member stretches, drives the first cutter head 404 move up and down.For the first extensible member, can be oil cylinder, can be cylinder, can also be any possible flexible for other Part.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with the first mounting seat for the first cutter head 404 of installation, the first knife 404 are arranged in the first mounting seat, and position of first cutter head 404 in the first mounting seat is adjustable, with the first cutter head 404 The change of the position in the first mounting seat, the first cutter head 404 are also changed therewith to the cut direction of prefabricated component 202.Need It is noted that the second cutter sweep, the 3rd cutter sweep are consistent with the structure of the first cutter sweep, i.e. the second cutter sweep Second cutter head 405, the 3rd cutter head 406 of the 3rd cutter sweep are scalable, the installation of the second cutter head 405 and the 3rd cutter head 406 Position can adjust.In first cutter sweep, the second cutter sweep and the 3rd cutter sweep, at least one is provided with steering machine Structure, steering mechanism are used for band dynamic cutter head and turn to, i.e., when steering mechanism is arranged on the first cutter sweep, steering mechanism can drive the One cutter head 404 is turned to around the lower end degree of doing of the first extensible member.To prevent the sideslip because of stress in cutting process of prefabricated component 202, So as to affect cutting accuracy, it is additionally provided with pipeline 4, in the first frame, in the second frame or in the 3rd frame for for prefabricated The guider that part 202 is oriented to.Or can arrange on pipeline 4, in the first frame, in the second frame and in the 3rd frame Guider.The structure of guider can be able to be guide plate, can also be gathering sill, can also be other with varied Any possible guide frame.Further to fix prefabricated component 202, in addition to guider, on pipeline 4, in the first frame, It is additionally provided with second frame or in the 3rd frame for pushing down the hold down gag of prefabricated component 202.Or on pipeline 4, first Hold down gag is equipped with frame, in the second frame and in the 3rd frame, prefabricated component 202 is compressed from multiple angles, is prevented prefabricated Part 202 is in cutting process because stress is beated.The side of pipeline 4 is additionally provided with the motor for driving prefabricated component 202 to move, The quantity of motor is preferably several, drives prefabricated component 202 to move from multiple directions.
The second line of cut 15 as shown in FIG. 12 and 13, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated The top of line sending 4, cutting mechanism include the frame being fixedly installed, and the lower end of frame is fixedly installed on horizontal plane, or pass through seat Son is arranged on horizontal plane, and multiple cutter sweeps are arranged in frame, and multiple cutter sweeps can be moved horizontally in frame.This knot The prefabricated component cutting production line of structure, frame are fixedly installed, and multiple cutter sweeps are arranged in frame, and can move down in frame Dynamic, when needing to cut prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter sweeps Can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, are provided with the 4th horizontal at the top of two root posts Beam 414, multiple cutter sweeps are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter sweep has Body includes the first cutter sweep and the second cutter sweep, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with the upper end of chute, the first cutter sweep and the second cutter sweep and set It is placed in chute, more specifically, the upper end of the first cutter sweep and the second cutter sweep can arrange roller, and be existed by roller Move back and forth in chute.It should be noted that the cooperation between the first cutter sweep and the second cutter sweep and the 4th crossbeam 414 Mode can be with varied, and this is no longer going to repeat them.First cutter sweep includes the first extensible member and the first cutter head 404, The upper end of the first extensible member is connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member, and first stretches When part stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with for pacifying The first mounting seat of the first cutter head 404 is filled, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404 is in the first peace Position on dress seat is adjustable, and with the change of position of first cutter head 404 in the first mounting seat, the first cutter head 404 is to prefabricated The cut direction of part 202 is also changed therewith.It should be noted that the structure one of the second cutter sweep and the first cutter sweep Cause, i.e. the second cutter head 405 on the second cutter sweep is scalable, and the installation site of the second cutter head 405 also can adjust.Cutter sweep Also include the 3rd cutter sweep, also, the 3rd cutter sweep is as the structure of the first cutter sweep and the second cutter sweep, i.e., The 3rd cutter head 406 on 3rd cutter sweep is scalable, and the installation site of the 3rd cutter head 406 also can adjust.It should be noted that 4th cutter head 415 can also be set on the 4th crossbeam 414 and more has cutter head.First cutter sweep, the second cutter sweep and In three cutter sweeps, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when the first cutter sweep During upper setting steering mechanism, steering mechanism can drive the first cutter head 404 to turn to around the lower end degree of doing of the first extensible member.It is pre- to prevent The sideslip because of stress in cutting process of product 202, so as to affect cutting accuracy, is additionally provided with pipeline 4 for for prefabricated component 202 guiders being oriented to, or can arrange in frame and on guider, or pipeline 4 and frame, be respectively provided with guiding Device.The structure of guider can be able to be guide plate, can also be gathering sill with varied, can also be any for other Possible guide frame.Further to fix prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4 pre- for pushing down The hold down gag of product 202, or hold down gag is set in frame, or compression is equipped with pipeline 4 and in frame Device, compresses prefabricated component 202 from multiple angles, prevents prefabricated component 202 in cutting process because stress is beated.Fill for being oriented to Put, including at least one piece guide plate, guide plate is fixedly installed on pipeline 4 and/or in frame by extensible member.For compression Device, including an at least block pressur plate, pressing plate is fixedly installed on pipeline 4 and/or in frame by extensible member.Except pipeline 4 Outside multiple second motors 416 of upper setting, one end of the 4th crossbeam 414 can also arrange multiple 3rd motors 417, the 3rd motor 417 are used to drive cutter sweep to move on the 4th crossbeam 414.
Such as Fig. 2,14 and Figure 15 preform production line, more specifically, preform production line includes pipeline 4 and arranges The multiple moulds 103 on pipeline 4, pipeline 4 include at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw The two ends of producing line 26 are also respectively provided with first longitudinal direction production line 24 and second longitudinal direction production line 25, and horizontal production line 26 includes two Horizontally disposed crossbeam, arranges multiple rotatable cylinders 501 between crossbeam, platform mould 103 can be by cylinder 501 in pipeline 4 On move horizontally.More specifically, cylinder 501 includes the first cylinder, and the two ends of the first cylinder are respectively arranged on two crossbeams, And the one or both ends of the first cylinder are additionally provided with the power set for driving cylinder 501 to rotate.Preferably, power set are Motor, motor include output shaft, and output shaft is fixedly connected with the end of cylinder 501, when motor rotates, drive output shaft rotation, It is further driven to cylinder 501 to rotate.In addition to the first cylinder, cylinder 501 also includes second tin roller, and the two ends of second tin roller are rotatable Be arranged on two crossbeams, and the first cylinder and second tin roller interval setting, and second tin roller is arranged at adjacent two piece Between one cylinder.Be additionally provided with frictional layer on first cylinder and second tin roller, frictional layer be used to increasing platform mould 103 and cylinder 501 it Between frictional force, be specifically as follows rubber layer, which is sheathed on or is embedded on the first cylinder and second tin roller.Need explanation It is to drive the power set of the rotation of cylinder 501 can be with varied, here will not enumerate.This set-up mode, pipeline 4 are capable of achieving stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.For second tin roller, in another kind of embodiment In, second tin roller includes fixing axle and is sheathed on the sleeve of fixing axle, and the two ends of fixing axle are fixedly installed on crossbeam respectively, set Cylinder is then sheathed in fixing axle, and sleeve can be rotated in fixing axle, and platform mould 103 or prefabricated component 202 pass through sleeve in fixing axle Upper rotation.
As shown in Figure 16 and Figure 17, for pipeline 4, in another kind of embodiment, pipeline 4 includes two parallel horizontal strokes Beam and the leg 502 for support beam, arrange multiple cylinders 501 between two crossbeams, 501 periphery of cylinder arranges conveyer belt 503, i.e., cylinder 501 is wrapped up by conveyer belt 503, the two ends of cylinder 501 equally arrange motor, when motor rotates, rolling Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so as to the platform mould 103 or prefabricated component 202 on driving conveying belt 503 revolves Turn.Ibid, this set-up mode, the equally achievable stepless speed regulation of pipeline 4, realizes to platform mould 103 or the steady fortune of prefabricated component 202 It is defeated.
The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art For art personnel, on the premise of without departing from the utility model principle, some improvements and modifications can also be made, these improve and Retouching also should be regarded as protection domain of the present utility model.

Claims (10)

1. a kind of preform production line, it is characterised in that include according to preform production order be sequentially arranged pour form wire, Curing line, line of cut and post treatment line, it is described pour between form wire and curing line, between the curing line and line of cut with And between the line of cut and post treatment line, at least one be provided with transfer lines, the post treatment line is belt conveyor line.
2. preform production line according to claim 1, it is characterised in that the post treatment line includes transfer gantry, drives Dynamic component and belt conveyor, the drive component are arranged on transfer gantry and for driving belt conveyor along transfer gantry Bearing of trend operating.
3. preform production line according to claim 1, it is characterised in that the post treatment line is provided with heat-insulation layer installation Station.
4. preform production line according to claim 3, it is characterised in that the heat-insulation layer is additionally provided with before installing station Gluing station.
5. preform production line according to claim 4, it is characterised in that the heat-insulation layer is provided with pre- after installing station Embedded part installs station or connector installs station.
6. preform production line according to claim 4, it is characterised in that the heat-insulation layer is provided with heat after installing station Plastic film protects station.
7. preform production line according to claim 1, it is characterised in that the form wire that pours includes spraying work successively Position, pour station and the station that vibrates.
8. preform production line according to claim 1, it is characterised in that the curing line is included for entering to prefabricated component The precuring station of row precuring and the whole maintenance station of whole maintenance is carried out to prefabricated component.
9. preform production line according to claim 1, it is characterised in that the line of cut is included for entering to prefabricated component First cutting work station of row transverse cuts, and the second cutting work station of vertical cutting is carried out to prefabricated component.
10. preform production line according to claim 9, it is characterised in that the line of cut is also included for prefabricated The washing station cleaned by part, and for air-dried air-dried station is carried out to prefabricated component.
CN201620962605.3U 2016-08-26 2016-08-26 Prefab production line Active CN206030165U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620962605.3U CN206030165U (en) 2016-08-26 2016-08-26 Prefab production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620962605.3U CN206030165U (en) 2016-08-26 2016-08-26 Prefab production line

Publications (1)

Publication Number Publication Date
CN206030165U true CN206030165U (en) 2017-03-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620962605.3U Active CN206030165U (en) 2016-08-26 2016-08-26 Prefab production line

Country Status (1)

Country Link
CN (1) CN206030165U (en)

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