CN206011943U - A kind of high accuracy CCD automatic aligning laminator - Google Patents

A kind of high accuracy CCD automatic aligning laminator Download PDF

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Publication number
CN206011943U
CN206011943U CN201620766772.0U CN201620766772U CN206011943U CN 206011943 U CN206011943 U CN 206011943U CN 201620766772 U CN201620766772 U CN 201620766772U CN 206011943 U CN206011943 U CN 206011943U
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CN
China
Prior art keywords
film
stripping
motion module
blowing
laminator
Prior art date
Application number
CN201620766772.0U
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Chinese (zh)
Inventor
周群飞
饶桥兵
刘治国
Original Assignee
蓝思科技(长沙)有限公司
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Priority to CN201620766772.0U priority Critical patent/CN206011943U/en
Application granted granted Critical
Publication of CN206011943U publication Critical patent/CN206011943U/en

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Abstract

A kind of high accuracy CCD automatic aligning laminator, including frame, hood, manipulation display unit, warning lamp, electric cabinet, the frame includes film feeding with film peeling mechanism, four axle high-precision servo motions, the indexing rotating platform mechanism of blowing four, controllable vacuum film adsorption mechanism, CCD high accuracy positioning mechanism.Wound membrane is sent on stripping plate by film feeding and film peeling mechanism and carries out stripping, then CCD high accuracy positioning mechanism and controllable vacuum film adsorption mechanism are sent to stripping position by four axle high-precision servo motions, the film being stripped is found by taking pictures, servo movement mechanism is sent to suction film location vacuum film adsorption mechanism and inhales film, it is then delivered to film correction position to be taken pictures, carry out the correction of film, this device is substituted and manually carrys out to paste automatically glass, the products such as gemstone surface film class, greatly save manpower, simple to operate, improve production efficiency, reduce fault rate, the chance of people and product directly contact is reduced or avoided.

Description

A kind of high accuracy CCD automatic aligning laminator
Technical field
This utility model is related to a kind of high accuracy CCD automatic aligning laminator.
Background technology
Then original technique/processing procedure carries out next step again and adds completely by the complete pair glass of manual work, gemstone surface pad pasting Work operation.Manual pad pasting cannot ensure pad pasting precision and stability, and waste time and energy, and can also produce people and directly connect with product surface Tactile chance, and when the glass larger to breadth, gem pad pasting, production capacity is low must be especially apparent, therefore production unit urgent needss have phase The equipment that answers can be substituted manually.
Content of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art and defect and provide a kind of replacement and manually come automatically Patch glass, the product such as gemstone surface film class, greatly save manpower, simple to operate, improve production efficiency, reduce fault rate, A kind of high accuracy CCD automatic aligning laminator of people and the chance of product directly contact is reduced or avoided.
To achieve these goals, the technical scheme adopted by this utility model is:
For realizing above-mentioned task, a kind of high accuracy CCD automatic aligning laminator, including rack-mounted film feeding and stripping Film mechanism, mechanical arm, the indexing rotating platform mechanism of blowing four, controllable vacuum film adsorption mechanism, CCD para-position mechanism;
The film feeding includes bracing frame, puts membranous disc, film feeding motor, stripping motor, press mold gas with film peeling mechanism Cylinder, stripping plate and film feeding cylinder;In frame, wound membrane includes that release paper and interval are uniformly attached to release paper to support frame as described above On film, the membranous disc of putting installed in the upper end of bracing frame, wound membrane installed in putting on membranous disc, the wound membrane from putting membranous disc extraction, Wind in winder after multiple film feeding cylinders bypass the lower section of the lower section of press mold cylinder, the top of stripping plate and stripping plate successively On roller, multiple film feeding cylinders and film collecting roller drive linkage by film feeding motor and actuating device, the stripping plate with Wound membrane contact jaw is stripping end, and the thickness of thin of the thickness at the stripping end than stripping plate, the press mold cylinder are pressed downward wound membrane, make At the stripping end for putting the wound membrane between membranous disc and film collecting roller and being tightened in stripping plate;
Vacuum slot and the CCD para-position mechanism of controllable vacuum film adsorption mechanism, institute are installed on the movable end of the mechanical arm State vacuum slot and the position of CCD para-position mechanism test side and both face towards film and mutually non-interference, the blowing four indexes rotary flat Platform mechanism is provided with multiple blowing fixtures, institute on the index dial of the indexing rotating platform mechanism of the blowing four in frame Stating index dial and driving blowing fixture to rotate cause the blowing fixture conversion between station to be picked and placeed in pad pasting station and product, described Mechanical arm drives vacuum slot and CCD para-position mechanism to move in stripping plate and between the blowing fixture of pad pasting station.
The CCD para-position mechanism includes that film photographing camera, product photographing camera and camera light source, the camera light source are located at Below product photographing camera camera lens, the film photographing camera is indexed on rotating platform mechanism pad pasting station installed in blowing four, institute The position that film photographing camera is stated with blowing fixture does not produce interference, and down, the film is clapped at the shooting end of the product photographing camera The shooting end of photographing unit is upward.
The film photographing camera is respectively the colored industrial camera of 500W pixels high accuracy with product photographing camera.
The camera light source is white annular light source.
The mechanical arm includes X-axis motion module, Y-axis motion module, Z axis motion for four axle high-precision servo motions Module and U axle motion modules, movable end of the Z axis motion module installed in Y-axis motion module, the Y-axis motion module peace The movable end of X-axis motion module is mounted in, in frame, the U axles motion module is arranged on Z axis to the X-axis motion module The movable end of motion module, the movable end of the U axles motion module are rotated around X-axis.
The X-axis motion module, Y-axis motion module and Z axis motion module are straight line screw structure.
Hood is installed outside the frame, film feeding and film peeling mechanism, mechanical arm, blowing four are indexed rotary flat by the hood In platform mechanism, controllable vacuum film adsorption mechanism, CCD para-position mechanism are wrapped in, the hood is provided with warning lamp, under the frame Side is provided with electric cabinet and manipulation display unit.
The manipulation display unit is that control panel and touch screen with button are shown with the industry for showing collected by camera picture Show device.Movable end of the stripping plate installed in the horizontally moving device driven by stripping motor.
This utility model beneficial effect produced compared to existing technology:
1st, this utility model is placed on to concentrate in membranous disc using wound membrane volume and places so that puts membranous disc and can concentrate placement film 5000 Multi-disc, so as to the saving of the periphery material of the utilization and film in favourable space, is accurately positioned conveying, is prevented the unnecessary of film Waste, automatic stripping can reduce manual labor's intensity and time.
2nd, using high precisely servo motion system, high accurately position control system is carried mechanical arm of the present utility model significantly High production efficiency, alleviates labor intensity, it is ensured that the precision of pad pasting, enhances the stability of pad pasting.
3rd, four indexing rotating platform mechanisms of this utility model using streamline property, by four indexing rotating platform mechanisms The time of product placement process is substantially increased to transmit the product for needing pad pasting.
4th, this utility model adopts controllable vacuum suction system, different vacuum needed for being adjusted according to the difference of actual membrane The size of pressure, enhances which and walks the versatility with product.
6th, this utility model adopts high-precision CCD para-position system, by the color camera of high pixel through row to film and product Taking pictures for product, carries out the process of image, finds out alternate position spike between the two, calculates result, coordinates servo motion system to enter The high precise positioning control of row, improves the rank of pad pasting precision.
7th, this utility model is using man machine interface and video display unitss, various needed for easily being arranged by man machine interface Operational factor, the parameters that observes in motor process greatly strengthen the variation operation of equipment.
In sum, this utility model is widely used in product surface pad pasting industry, and operation is easy for installation, alleviates work Intensity, improves production efficiency, enhances technology stability and standardization, and manufacturing cost is significantly reduced, wide market, just In promoting the use of.
Description of the drawings
Fig. 1 is this utility model equipment overall schematic.
Fig. 2 (a) is this utility model film feeding and film peeling mechanism schematic diagram.
Fig. 2 (b) is the enlarged drawing at Fig. 2 (a) A.
Front views of the Fig. 2 (c) for Fig. 2 (a) sides.
Fig. 3 is this utility model film feeding and film peeling mechanism side schematic diagram.
Fig. 4 is this utility model film feeding and film peeling mechanism opposite side schematic diagram.
Fig. 5 is this utility model frame structure composition schematic diagram.
Fig. 6 is that this utility model frame structure constitutes distribution schematic diagram.
In figure:1- hoods, 2- frames, 3- manipulate display unit, 4- warning lamps, 5- electric cabinets, 6- film feedings and film peeling mechanism, Tetra- axle high-precision servo motions of 7-, the indexing rotating platform mechanism of 8- blowings four, 9- controllable vacuum film adsorption mechanisms, 10-CCD pair Membranous disc is put in position mechanism, 11-, and 12- film feeding motors, 13- stripping motors, 14- press mold cylinders, 15- stripping plates, 16- send Membrane cylinder, 17-X axle motion modules, 18-X axle servomotors, 19-Y axle motion modules, 20-Y axle servomotors, 21-Z axles are moved Module, 22-Z axle servomotors, 23-U axle motion modules, 24-U axle servomotors, 25-90 degree index dials, 26- blowing fixtures, 27- vacuum slots, 28- vacuum regulating valves, 29- film photographing cameras, 30- product photographing cameras, 31 camera light sources.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Referring to the drawings, this utility model is achieved in that a kind of high accuracy CCD automatic aligning laminator, and it includes machine Cover 1, frame 2, manipulation display unit 3, warning lamp 4, electric cabinet 5;The frame 2 includes that film feeding is high-precision with film peeling mechanism 6, four axles Degree servo movement mechanism 7, the indexing rotating platform mechanism 8 of blowing four, controllable vacuum film adsorption mechanism 9, CCD para-position mechanism 10;Described Film feeding includes putting membranous disc 11, film feeding motor 12, stripping motor 13, press mold cylinder 14, stripping plate with film peeling mechanism 6 15th, film feeding cylinder 16;The four axles high-precision servo motion 7 includes X-axis motion module 17, X-axis servomotor 18, Y-axis Motion module 19, Y-axis servomotor 20, Z axis motion module 21, Z axis servomotor 22, U axle motions module 23, U axles servo electricity Machine 24;The indexing rotating platform mechanism 8 of the blowing four includes 90 degree of index dials 25, blowing fixture 26;The controllable vacuum suction Mechanism 9 includes vacuum slot 27, vacuum regulating valve 28;The CCD para-position mechanism 10 includes that film photographing camera 29, product is taken pictures phase Machine 30, camera light source 31.
As shown in figure 1, the whole machine of this utility model includes hood 1, frame 2, manipulation display unit 3, warning lamp 4, electric cabinet 5.Manipulation display unit 3 is video display unitss and control panel or touch screen with button, can be controlled panel or touch screen comes Control parameter is set, starts stopping machine by control knob;Warning lamp 4 is trichroism warning warning lamp, represent stop red, Operation green, wait yellow;It is the kinetic control system of whole machine in electric cabinet 5.
As shown in Fig. 2, Fig. 5, motion ingredient of the present utility model is that film feeding is watched with film peeling mechanism 6, four axles high accuracy Take motion 7, the indexing rotating platform mechanism 8 of blowing four, controllable vacuum film adsorption mechanism 9, CCD para-position mechanism 10.Film feeding and stripping Film mechanism 6 makes wound membrane carry out stripping through putting membranous disc and being sent to stripping Board position by film feeding cylinder;Four axle high-precision servos are moved Mechanism 7 carries out the transport transfer of film;The indexing rotating platform mechanism 8 of blowing four carries out the loading and unloading of product;Controllable vacuum inhales film machine Structure 9 carries out inhaling film action, and the film being stripped is sent to through servo motion system after vac sorb needs the position of pad pasting Carry out pad pasting;CCD para-position mechanism 10 is the main part of whole machine, by clapping the current location for taking film and product, by image Computing is processed, and obtaining a result film to be sent to by servosystem needs the position of pad pasting.
As shown in Fig. 2 (a), Fig. 2 (b), Fig. 2 (c), Fig. 3, Fig. 4, this utility model film feeding and film peeling mechanism 6.Continuous wound membrane Draw from membranous disc 11 is put, through the first film feeding cylinder 16-1 and the centre of the second film feeding cylinder 16-2, reach the 3rd film feeding cylinder Below 16-3, then reach below press mold cylinder 14, continue to be connected to up to above stripping plate 15, then turn back under stripping plate 15 Face, is coupled to above the 4th film feeding cylinder 16-4, turns back again, below the 4th film feeding cylinder 16-4, be connected to the 5th film feeding Turned back above cylinder 16-5 again to the 5th film feeding cylinder 16-5, be coupled to above the 6th film feeding cylinder 16-6, be further continued for being connected to By being eventually connected to film collecting roller 16-9 and fixing film in the middle of seven film feeding cylinder 16-7 and the 8th film feeding cylinder 16-8, film feeding with 6 course of action of film peeling mechanism:Wound membrane is put membranous disc 11 and is connected to film feeding cylinder 16, drives film feeding by film feeding motor 12 Cylinder 16 is rotated, and film is sent to 15 position of stripping plate, and after reaching 15 position of stripping plate, press mold cylinder 14 is pushed pushes down film, makes At the stripping end for putting the wound membrane between membranous disc 11 and film collecting roller and being tightened in stripping plate 15, then stripping motor 13 drives stripping The stripping end of lamina membranacea is moved rearwards by, such as shown in Fig. 2 (b) so that release paper 321 follows the movement of stripping plate to shrink so that release paper 321 are separated with film 322, are then waited four axle high-precision servo motion 7 to reach stripping position and are inhaled film machine by controllable vacuum Structure X siphons away the film of strip off, and after film is siphoned away, then stripping motor 13 drives stripping plate to move forward and resets to raw bits Put, film feeding and film peeling mechanism 6 circulate persistent film feeding next time and stripping task, until wound membrane run out or after equipment stops just now Stop film feeding and stripping task.
As shown in Figure 5, Figure 6, four axle high-precision servo motion 7 of this utility model and CCD para-position mechanism 10 and blowing Four indexing rotating platform mechanisms 8.The four axles high-precision servo motion 7 is main to be driven controllable vacuum adsorption mechanism 9 and produces Product photographing camera 30 and camera light source 31 move to realize vacuum between suction film location and product picture-taking position and pad pasting position Inhale film pad pasting action;The CCD para-position mechanism 10 is by the product photographing camera 30 and position being located at beside controllable vacuum adsorption mechanism 9 Most one blowing in the inside in rotating platform mechanism 8 is indexed in the annular light source below 30 camera lens of product photographing camera with blowing four Film photographing camera 29 beside fixture is constituted;The indexing rotating platform mechanism 8 of the blowing four includes 90 degree of index dial 25, blowing folders Tool 26, wherein blowing fixture are four, are respectively connecting to negative-pressure vacuum, prevent product in equipment running process for holding product Middle there is slight movable image pad pasting precision, and in four blowing fixtures, one fixture of outermost is feeding blowing fixture, is used for Take out the product that posted film and be put into the product for needing pad pasting, the most one blowing fixture in the inside is pad pasting position, left and right two Individual blowing fixture is excessive fixture.Film feeding and 6 stripping of film peeling mechanism in place after, X, Y, Z are rotated by X, Y, three axle servomotor Three axis modules, the position for making product photographing camera 30 move to stripped good film on stripping plate carry out looking for film to take pictures, and lead to Cross computing calculate membrane position, the position that the film being stripped is moved to controllable vacuum adsorption mechanism 9 by servo control mechanism, Opening vacuum slot 27 is drawn the film being stripped and continues through X, and tri- groups of linear modules of Y, Z have suction the controllable vacuum Material sucking machine of film Structure 9 is sent to 29 picture-taking position of film photographing camera, opens camera light source 31, film is taken pictures, and the current location of recording film is clapped X is continued to move to according to after the completion of, and tri- axis module of Y, Z makes product photographing camera 30 move to the indexing rotation platform machine of blowing four The pad pasting position of the product of pad pasting is needed to be taken pictures in 8 four blowing fixtures of structure in innermost blowing fixture, record is current The position of product needed pad pasting, obtaining picture by bat twice carries out internal system computing, show that vacuum slot 27 needs film To the distance between product pad pasting position relation, and by X, tetra- groups of linear modules of Y, Z, U move the vacuum slot 27 that suction has film Moving pad pasting position carries out pad pasting, and by X after the completion of pad pasting, tetra- groups of linear modules of Y, Z, U move to vacuum slot 27 to wait to expect Position waits film feeding and second stripping successful subsequent of film peeling mechanism 6 to continue circulation action above.
On blowing rotation platform, four pieces of products for needing pad pasting are placed above in blowing fixture 26 first, when equipment is opened After dynamic operation, on rotation platform, in four pieces of blowing fixtures, in addition to one blowing fixture of outermost, the other three blowing fixture passes through bottom The vacuum hole in portion is connected to negative-pressure vacuum and holds product, while rotation platform can receive spinning movement signal does 90 degree counterclockwise Spinning movement, wait after being rotated in place four axle high-precision servo motions drive controllable vacuum adsorption mechanism to innermost that Product in block blowing fixture carries out pad pasting, and after the completion of by pad pasting, 90 degree of index dials 25 are rotated by 90 °, and carry out down a piece of product The pad pasting task of product, while need manually to take out the product placement product shelf that outermost has posted film, while needing to put from newly Putting a piece of product for needing pad pasting carries out following pad pasting task, carries out above-mentioned do action.
Above-mentioned for preferred implementation of the present utility model, but those skilled in the art should be understood that without departing from In the spirit and scope of the present utility model limited by appended claims, in form and details this utility model is made The various change for going out, belongs to protection domain of the present utility model.

Claims (9)

1. a kind of high accuracy CCD automatic aligning laminator, it is characterised in that:Including film feeding and stripping in frame (2) Mechanism (6), mechanical arm, indexing rotating platform mechanism of blowing four (8), controllable vacuum film adsorption mechanism (9), CCD para-position mechanism (10);
The film feeding includes bracing frame, puts membranous disc (11), film feeding motor (12), stripping motor with film peeling mechanism (6) (13), press mold cylinder (14), stripping plate (15) and film feeding cylinder (16);Support frame as described above in frame, wrap by wound membrane (32) The film (322) that release paper (321) and interval are uniformly attached in release paper (321) is included, the membranous disc (11) of putting is installed in bracing frame Upper end, wound membrane installed in putting on membranous disc (11), the wound membrane from putting membranous disc (11) extraction, by multiple film feeding cylinder (16) according to Wind on film collecting roller behind the lower section of the secondary lower section for bypassing press mold cylinder (14), the top of stripping plate (15) and stripping plate (15), Multiple film feeding cylinder (16) and film collecting roller drive linkage, the stripping plate by film feeding motor (12) and actuating device (15) be stripping end with wound membrane contact jaw, the thickness of thin of the thickness at the stripping end than stripping plate, press mold cylinder (14) to Push wound membrane so that at the stripping end for putting wound membrane of the membranous disc (11) and film collecting roller between and being tightened in stripping plate (15);
Vacuum slot (27) and the CCD para-position mechanism of controllable vacuum film adsorption mechanism (9) are installed on the movable end of the mechanical arm (10), vacuum slot (27) and the position of CCD para-position mechanism (10) test side both face towards film and mutually non-interference, described put Material four indexes rotating platform mechanism (8) in frame, and the blowing four indexes the index dial (25) of rotating platform mechanism (8) On be provided with multiple blowing fixture (26), described index dial (25) drive blowing fixture (26) rotate cause the blowing fixture (26) pick and place in pad pasting station and product and change between station, the mechanical arm drives vacuum slot (27) and CCD para-position mechanism (10) move in stripping plate (15) and between the blowing fixture (26) of pad pasting station.
2. high accuracy CCD automatic aligning laminator according to claim 1, it is characterised in that:The CCD para-position mechanism (10) include that film photographing camera (29), product photographing camera (30) and camera light source (31), described camera light source (31) are located at and produce Below product photographing camera (30) camera lens, described film photographing camera (29) index rotating platform mechanism (8) pad pasting installed in blowing four On station, film photographing camera (29) do not produce interference with the position of blowing fixture (26), product photographing camera (30) Shooting end down, the shooting end of film photographing camera (29) is upward.
3. high accuracy CCD automatic aligning laminator according to claim 2, it is characterised in that:The film photographing camera (29) the colored industrial camera of 500W pixels high accuracy is respectively with product photographing camera (30).
4. high accuracy CCD automatic aligning laminator according to claim 3, it is characterised in that:Camera light source (31) For white annular light source.
5. high accuracy CCD automatic aligning laminator according to claim 2, it is characterised in that:The mechanical arm is four axles High-precision servo motion (7) includes X-axis motion module (17), Y-axis motion module (19), Z axis motion module (21) and U axles Motion module (23), the movable end of described Z axis motion module (21) installed in Y-axis motion module (19), the Y-axis motion module (19) installed in the movable end of X-axis motion module (17), described X-axis motion module (17), in frame, the U axles are moved Movable end of the module (23) installed in Z axis motion module (21), the movable end of the U axles motion module (23) are rotated around X-axis.
6. high accuracy CCD automatic aligning laminator according to claim 5, it is characterised in that:The X-axis motion module (17), Y-axis motion module (19) and Z axis motion module (21) are straight line screw structure.
7. high accuracy CCD automatic aligning laminator according to claim 5, it is characterised in that:It is provided with outside the frame Film feeding is inhaled by hood, the hood with film peeling mechanism (6), mechanical arm, indexing rotating platform mechanism of blowing four (8), controllable vacuum In film mechanism (9), CCD para-position mechanism (10) are wrapped in, the hood is provided with warning lamp (4), and the lower section of the frame is installed There are electric cabinet (5) and manipulation display unit (3).
8. high accuracy CCD automatic aligning laminator according to claim 7, it is characterised in that:The manipulation display unit (3) it is control panel and touch screen with button and the industrial display for showing collected by camera picture.
9. the high accuracy CCD automatic aligning laminator according to one of claim 1 to 8, it is characterised in that:The stripping plate (15) installed in the movable end of the horizontally moving device driven by stripping motor (13).
CN201620766772.0U 2016-07-20 2016-07-20 A kind of high accuracy CCD automatic aligning laminator CN206011943U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108773062A (en) * 2018-05-31 2018-11-09 信利光电股份有限公司 A kind of three dimensional panel film on surface method and three dimensional panel
CN108891704A (en) * 2018-07-13 2018-11-27 东莞市高贝瑞自动化科技有限公司 A kind of online High-Speed Automatic make-up machine of four stations
CN109159958A (en) * 2018-10-15 2019-01-08 刘雅琴 One kind detecting integrated system for electronic product glass plate automatic film tearing and AOI
CN109263032A (en) * 2018-09-11 2019-01-25 安徽捷诚包装制品有限公司 A kind of film sticking apparatus and its working method
CN109570949A (en) * 2018-12-28 2019-04-05 厦门迈斯维自动化设备有限公司 Mask lamp plate automatic cover rolls integrated assembly machine
CN111935971A (en) * 2020-09-23 2020-11-13 歌尔光学科技有限公司 Attached equipment in product surface

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108773062A (en) * 2018-05-31 2018-11-09 信利光电股份有限公司 A kind of three dimensional panel film on surface method and three dimensional panel
CN108891704A (en) * 2018-07-13 2018-11-27 东莞市高贝瑞自动化科技有限公司 A kind of online High-Speed Automatic make-up machine of four stations
CN109263032A (en) * 2018-09-11 2019-01-25 安徽捷诚包装制品有限公司 A kind of film sticking apparatus and its working method
CN109159958A (en) * 2018-10-15 2019-01-08 刘雅琴 One kind detecting integrated system for electronic product glass plate automatic film tearing and AOI
CN109159958B (en) * 2018-10-15 2020-09-08 深圳市鸿利昌机械制造有限公司 Automatic film tearing and AOI (automated optical inspection) integrated system for glass plate of electronic product
CN109570949A (en) * 2018-12-28 2019-04-05 厦门迈斯维自动化设备有限公司 Mask lamp plate automatic cover rolls integrated assembly machine
CN111935971A (en) * 2020-09-23 2020-11-13 歌尔光学科技有限公司 Attached equipment in product surface

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