CN205961684U - Automatic plug -in components device based on float and construct with adsorption apparatus - Google Patents
Automatic plug -in components device based on float and construct with adsorption apparatus Download PDFInfo
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- CN205961684U CN205961684U CN201620761013.5U CN201620761013U CN205961684U CN 205961684 U CN205961684 U CN 205961684U CN 201620761013 U CN201620761013 U CN 201620761013U CN 205961684 U CN205961684 U CN 205961684U
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Abstract
The utility model discloses an automatic plug -in components device based on float and construct with adsorption apparatus, including location module, transportation track module, adsorption apparatus structure, loading attachment, component camera, adsorption apparatus constructs including the fixing base, reaches the adsorption component, vertical lift mechanism, the horizontal rotation mechanism that set up on the fixing base, adsorption component includes plane suction head and concave surface suction head, force feedback pressure cover, pressure cover seat, two suction head guiding axle, drive sleeve pipe, two suction head guiding axle nestification in drive sleeve pipe, and the force feedback is pressed to overlap and is located the drive sleeve pipe head end with the mutual lock of pressure cover seat, and two suction head guiding axle head ends correspond two suction head one end of connection, this absorption plug -in components mechanism is still including two actuating mechanism that control two suction head respectively. The utility model discloses need not change the plug -in components head and can produce different products, applicability is big, avoid producing different products and customization plug -in components head, greatly reduced manufacturing cost and time cycle.
Description
Technical field
This utility model is related to PCB electronics manufacture field, more particularly, to a kind of automatic insertion based on general use adsorbing mechanism
Device.
Background technology
In the electronics manufacture field of PCB, in plug-in components attachment automation process, because plug-in components profile is each
Formula various kinds, so the plug head similar with plug-in components all customized and briquetting, to strengthen absorption and pressing effect, generally individually must
Customize custom plug-in head for each part.
Existing inserter, all using making plug head according to components and parts profile, mounts different components and parts and must change relatively
In attachment plug head.There is problems with the device using this plug head：
1. existing opposite sex inserter all makes attachment plug head using approximate shapes mode, so a kind of attachment of plug head
Species is significantly limited, and change of product shares difficulty；
2., because custom plug-in head is essentially one-to-one, the stroke of plug head optimizes limited, machine material feeding position bullet
Property is little, and position is non-interchangeable, and path is difficult to optimize, and mounting time is long；
3. custom plug-in head customization high cost, time is long, and fault is difficult to quickly repair；
4. change product and must change all special plug head, cause downtime long.
Therefore, prior art needs to improve, and technical solutions of the utility model are based on this and propose.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of automatically inserting based on general use adsorbing mechanism
Part device.
The technical solution of the utility model is as follows：
A kind of automatic insertion device based on general use adsorbing mechanism, including positioning module, conveying track module, adsorption machine
Structure, feeding device, element camera；Described adsorbing mechanism is located above conveying track module, and by positioning module adjustment position；Institute
State element camera below conveying track module end, described feeding device is located at below adsorbing mechanism；Described adsorbing mechanism
Including fixed seat and be arranged on absorbent module in fixed seat, vertical lifting mechanism, horizontal rotary mechanism, vertical lifting mechanism,
Horizontal rotary mechanism controls absorbent module vertical lift respectively and horizontally rotates；Described absorbent module include Planar adsorbent head with
Concave surface adsorption head, a force feedback gland, a pressed sleeve seat, double adsorption head axis of guide, a drive sleeve, double adsorption head axis of guides are nested
In drive sleeve, force feedback gland and pressed sleeve seat mutually fasten located at drive sleeve head end, and double adsorption head axis of guide head ends correspond to
Connect two adsorption head one end, stretch in force feedback gland with double adsorption head axis of guides motion two adsorption heads；This absorption inserter
Structure also includes two adsorption head drive mechanisms, and two adsorption head drive mechanisms are respectively used to control plane adsorption head and concave surface adsorption head
Flexible.
It is preferred that two adsorption head drive mechanism correspondences include the first electric cylinder and the second electric cylinder, two electric cylinder output shafts
Guide shaft tail end with two adsorption heads respectively to be connected.
It is preferred that described vertical lifting mechanism includes the first servo motor, the first drivewheel, the first driven pulley, the first skin
Band, described first belt is connected with absorbent module by a slide mechanism, drive feedback gland vertical movement.
It is preferred that described slide mechanism includes a line slide rail being vertically arranged in fixed seat, a slip in line slide rail
Contiguous block, described contiguous block is connected with the first belt, drive sleeve respectively.
It is preferred that described horizontal rotary mechanism includes the second servo motor, the second drivewheel, the second driven pulley, the second skin
Band, described second driven pulley is connected with drive sleeve.
It is preferred that described positioning module is included along parallel arrangement of two Y-axis modules and the connection two end to end of conveying track module
The X-axis module of Y-axis module；Described adsorbing mechanism is flexibly connected with X-axis module.
It is preferred that described feeding device flies up to feeder selected from vibrating disk feed mechanism, tubulose material feed mechanism, winding material
One or more of structure, Tray disk feed mechanism.
It is preferred that Mark camera is further fixed on described adsorbing mechanism.
Using such scheme, this utility model has the advantages that：
1. manpower is replaced with Standardization Station form, elasticity allotment produces；
2. without replacing plug head（Suction nozzle）Different product can be produced, wide usage is big, returns of investment are high；
3. avoid producing different product and customize plug head, substantially reduce production cost and time cycle；
4. board 4 general use adsorption-type plug head can achieve and draws two to more same card simultaneously, mounts two simultaneously
Individual to multiple product, therefore shortens attachment journey time, greatly improves speed and production efficiency；
5. two plug head independent controls of each mounting head, reach the higher wide usage producing different product；
6. it is really achieved the linear convenience producing of automatization；
7. independent-lifting plane is pressed using calibration with current signal torque mode during plug-in unit again, and attachment can effective protection PCB；
8. can resilient engagement multiple pan feeding mode（Vibrating disk material-uploading style, fly up to material-uploading style, tubulose material feed appliance feeding
Mode and Tray disk loader mode）；
9. bilateral feed increases benefit；
10. hundreds of completely general use can be can expand to by zero insertion part kind number；
11. components databases that can pre-build standard, realize quickly and easily programming, reduce thread-changing programming time；
12. parts adopt camera identification positioning, and PCB adopts Mark camera to position, and second positioning precisely mounts.
Brief description
Fig. 1 is structural representation of the present utility model；
Fig. 2, Fig. 3 are the structural representation of adsorbing mechanism in this utility model；
Fig. 4, Fig. 5 are absorbent module structural representation in this utility model；
Fig. 6 adsorbs first embodiment for this utility model midplane；
Fig. 7 is concave surface adsorption head one embodiment in this utility model；
Fig. 8 is that being applied in this utility model adsorbs the structural representation that plug-in unit has planar end；
Fig. 9 is that being applied in this utility model adsorbs the structural representation that plug-in unit has groove plane；
Figure 10 is the enlarged drawing at A in Fig. 1.
What wherein Figure 10 represented is two adsorbing mechanisms attraction grooves planar inserts and planar end plug-in unit respectively.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, this utility model is described in detail.
Referring to figs. 1 to Figure 10, this utility model provides a kind of automatic insertion device based on general use adsorbing mechanism, including fixed
Position module 10, conveying track module 20, adsorbing mechanism 30, feeding device 40, element camera 50；Described adsorbing mechanism 30 is located at fortune
Above defeated track module 20, and by positioning module 10 adjustment position；Described element camera 50 is located at conveying track module 20 end
Lower section, described feeding device 40 is located at below adsorbing mechanism 30；Described adsorbing mechanism 30 includes fixed seat 31 and is arranged on fixation
Absorbent module 32 on seat 31, vertical lifting mechanism 33, horizontal rotary mechanism 34, vertical lifting mechanism 33, horizontal rotary mechanism
34 control absorbent module 32 to be vertically moved up or down and horizontally rotate respectively；Described absorbent module 32 include Planar adsorbent head 321a with recessed
Face adsorption head 321b, a force feedback gland 322, a pressed sleeve seat 323, double adsorption head axis of guide 324, a drive sleeve 325, double suction
The attached head axis of guide 324 is nested in drive sleeve 325, and force feedback gland 322 and pressed sleeve seat 323 mutually fasten located at drive sleeve
325 head ends, the double adsorption head axis of guide 324 head ends are corresponding to connect two adsorption head 321a, 321b one end, with double adsorption head axis of guides
324 motion two adsorption head 321a, 321b stretch in force feedback gland 322；This absorption plug-in mechanism also includes two adsorption heads and drives
Mechanism 35, two adsorption head drive mechanisms 35 are respectively used to the flexible of control plane adsorption head 321a and concave surface adsorption head 321b.
Wherein, two adsorption head drive mechanism 35 correspondence includes the first electric cylinder 351 and the second electric cylinder 352, two electric cylinders
351st, 352 output shafts are connected with the two adsorption head axis of guide 324 tail end respectively.
Wherein, described vertical lifting mechanism 33 includes the first servo motor 331, the first drivewheel 332, the first driven pulley
333rd, the first belt 334, described first belt 334 is connected with absorbent module 32 by a slide mechanism 36, drive feedback pressure
Set 322 vertical movement.
Wherein, described slide mechanism 36 includes a line slide rail 361, slip being vertically arranged in fixed seat 31 in straight line
The contiguous block 362 of slide rail 361, described contiguous block 362 is connected with the first belt 334, drive sleeve 325 respectively.
Wherein, described horizontal rotary mechanism 34 includes the second servo motor 341, the second drivewheel 342, the second driven pulley
343rd, the second belt 344, described second driven pulley 343 is connected with drive sleeve 325.
In this utility model embodiment：
Positioning module 10 is included along conveying track module 20 parallel arrangement of two Y-axis modules 11 and connection two Y-axis moulds end to end
The X-axis module 12 of group 11；Described adsorbing mechanism 30 is flexibly connected with X-axis module 12.
Feeding device 40 includes vibrating disk feed mechanism 41, tubulose material feed mechanism 42, winding material fly up to feed mechanism 43,
Tray disk feed mechanism 44, is arranged on conveying track module 20 both sides.
Mark camera 60 is further fixed on adsorbing mechanism 30.
Referring to figs. 1 to Figure 10, operation principle of the present utility model：
This technology replaces the special shape plug head of customization with the automatic adsorption mechanism of plug-in unit, then to be independently controlled lifting
Force feedback and plug-in unit pressed again by briquetting, so that the fully-inserted pin hole of stitch of plug-in unit is put in place.The bilateral feed of this device adapts to multiple
Supplied materials mode, such as balk cargo, winding material, tubulose material and Tray biscuit respectively with vibrating disk material-uploading style, fly up to material-uploading style, pipe
Shape material feed appliance material-uploading style and Tray disk loader mode are reaching pan feeding feeding.
1st, device workflow
With reference to Figure 10, PCB 1 is positioned on carrier 2, enters device by conveying track module 20, and induction apparatuss sensing arrives
Material positioning carrier 2, the mobile suction nozzle 321 of this automatic insertion device on PCB 1, take pictures to PCB 1 positioning, program by Mark camera 60
Automatically control 4 groups of adsorbing mechanisms and take absorption part, after absorption, part is identified and positioned by element camera 50, device moves suction nozzle
321 to PCB mount on a little accordingly, and plug-in unit 3 is mounted.
2nd, the workflow of adsorbing mechanism
（1）Vertical lift
In vertical lifting mechanism 33, by driving the reciprocating rotation of the first belt 334, absorption is driven by the first belt 334
Force feedback gland 322 in assembly 32 moves up and down, thus adjusting the operation height of two adsorption head 321a, 322b.
（2）Horizontally rotate
In horizontal rotary mechanism 34, the second driven pulley 343 is enclosed within outside drive sleeve 325, and the second driven pulley 343 is in level side
To with drive sleeve 325 synchronous axial system, in vertical direction, drive sleeve 325 can the second driven pulley 343 relatively move up and down.
（3）Absorption plug-in unit
This utility model is Planar adsorbent head 321a, the concave surface adsorption head 321b and force feedback gland 322 absorption plug-in unit 3
Separately independent control lifting, that is, draw and separate independent control with pressing 3 two actions of plug-in unit again, and two general are used adsorption head
321a, 321b are controlled lifting by two independent electric cylinders 351,352 respectively, corresponding adsorption head when drawing different plug-in units 3
321a, 321b make automatic lifting, and when pressing plug-in unit 3 again, force feedback gland 322 uses calibration with current signal torque mode, can be effective
Protection pcb board.
As Fig. 8, it is the schematic diagram that the plug-in unit 3 adsorbing has planar end, such as various column capacitance components, port are inserted
Seat, shift knob etc..Force feedback gland 322 is returned normally for 325 liters by the first servo motor 331 driving moment feedback drive sleeve
Position, Planar adsorbent head 321a is stretched out in force feedback gland 322 by drive sleeve 325 driving and goes to adsorb plug-in unit 3, concave surface adsorption head
321b then with force feedback gland 322 end face, when mounting the pin hole on pcb board when plug-in unit 3, the first electric cylinder 351 drives
One of double adsorption head axis of guides 324 rise, and so that Planar adsorbent head 321a is retracted in force feedback gland 322, this process force feedback
The synchronous driving by the first servo motor 331 of gland 322 pushes, and makes plug-in unit 3 stitch inject pcb board pin hole, reaches setting when pushing
Calibration with current signal pressure feedback when push stopping, attachment completes.
As Fig. 9, it is the schematic diagram that the plug-in unit 3 adsorbing has groove plane, such as adapter, big adapter etc..Force feedback pressure
Set 322 is gone back to normal position for 325 liters by servo motor 331 driving moment feedback drive sleeve, and concave surface adsorption head 321b is by drive sleeve
325 drivings stretch out in force feedback gland 322 and go to adsorb plug-in unit 3, and Planar adsorbent head 321a is then neat with force feedback gland 322 end face
Flat, when mounting the pin hole on pcb board when plug-in unit 3, the second electric cylinder 352 drives another rising of double adsorption head axis of guides 42,
Concave surface adsorption head 321b is made to be retracted in force feedback gland 322, this process force feedback gland 322 synchronization is by the first servo motor
331 drivings push, and make plug-in unit 3 stitch inject pcb board pin hole, push when pushing the calibration with current signal pressure feedback reaching setting and stop
Only, attachment completes.
In this utility model, two adsorption head 321a, 321b are connected with outside vacuum absorption device, this vacuum absorption device
Prior art can be applied, will not be described here.
These are only preferred embodiment of the present utility model, be not limited to this utility model, all in this practicality
Any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (9)
1. a kind of automatic insertion device based on general use adsorbing mechanism is it is characterised in that include positioning module, conveying track mould
Group, adsorbing mechanism, feeding device, element camera；Described adsorbing mechanism is located above conveying track module, and is adjusted by positioning module
Whole position；Below conveying track module end, described feeding device is located at below adsorbing mechanism described element camera；Described
Adsorbing mechanism includes fixed seat and is arranged on absorbent module in fixed seat, vertical lifting mechanism, horizontal rotary mechanism, vertically
Elevating mechanism, horizontal rotary mechanism control absorbent module vertical lift respectively and horizontally rotate；Described absorbent module includes plane
Adsorption head and concave surface adsorption head, a force feedback gland, a pressed sleeve seat, double adsorption head axis of guide, a drive sleeve, double adsorption heads are led
It is nested in drive sleeve to axle, force feedback gland and pressed sleeve seat mutually fasten located at drive sleeve head end, double adsorption head axis of guides
Head end is corresponding to connect two adsorption head one end, stretches in force feedback gland with two adsorption head axis of guides motion two adsorption heads；This suction
Attached plug-in mechanism also includes two adsorption head drive mechanisms, and two adsorption head drive mechanisms are respectively used to control plane adsorption head and concave surface
Adsorption head flexible.
2. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that two adsorption heads drive
Motivation structure correspondence includes the first electric cylinder and the second electric cylinder, and two electric cylinder output shafts guide shaft tail end even with two adsorption heads respectively
Connect.
3. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that described vertical liter
Descending mechanism includes the first servo motor, the first drivewheel, the first driven pulley, the first belt, and described first belt passes through one and slides
Mechanism is connected with absorbent module, drive feedback gland vertical movement.
4. the automatic insertion device based on general use adsorbing mechanism according to claim 3 is it is characterised in that described skate machine
Structure include a line slide rail being vertically arranged in fixed seat, one slide line slide rail contiguous block, described contiguous block respectively with
First belt, drive sleeve connect.
5. the automatic insertion device based on general use adsorbing mechanism according to claim 4 is it is characterised in that described skate machine
Structure include a line slide rail being vertically arranged in fixed seat, one slide line slide rail contiguous block, described contiguous block respectively with
First belt, drive sleeve connect.
6. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that described level is revolved
Rotation mechanism includes the second servo motor, the second drivewheel, the second driven pulley, the second belt, described second driven pulley and actuating sleeve
Pipe connects.
7. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that described positioning mould
Group is included along conveying track module parallel arrangement of two Y-axis modules and the X-axis module connecting two Y-axis modules end to end；Described absorption
Mechanism is flexibly connected with X-axis module.
8. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that described feeding fills
Put and fly up to one of feed mechanism, Tray disk feed mechanism selected from vibrating disk feed mechanism, tubulose material feed mechanism, winding material
Or it is multiple.
9. the automatic insertion device based on general use adsorbing mechanism according to claim 1 is it is characterised in that described adsorption machine
Mark camera is further fixed on structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620761013.5U CN205961684U (en) | 2016-07-20 | 2016-07-20 | Automatic plug -in components device based on float and construct with adsorption apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620761013.5U CN205961684U (en) | 2016-07-20 | 2016-07-20 | Automatic plug -in components device based on float and construct with adsorption apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN205961684U true CN205961684U (en) | 2017-02-15 |
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ID=57971600
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620761013.5U Active CN205961684U (en) | 2016-07-20 | 2016-07-20 | Automatic plug -in components device based on float and construct with adsorption apparatus |
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| Country | Link |
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| CN (1) | CN205961684U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459530A (en) * | 2021-07-02 | 2021-10-01 | 苏州华智诚精工科技有限公司 | Visual alignment assembly platform device for bottom frame and glass screen |
-
2016
- 2016-07-20 CN CN201620761013.5U patent/CN205961684U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459530A (en) * | 2021-07-02 | 2021-10-01 | 苏州华智诚精工科技有限公司 | Visual alignment assembly platform device for bottom frame and glass screen |
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