CN205892089U - System of cutting of unloading in intelligence - Google Patents

System of cutting of unloading in intelligence Download PDF

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Publication number
CN205892089U
CN205892089U CN201620801434.6U CN201620801434U CN205892089U CN 205892089 U CN205892089 U CN 205892089U CN 201620801434 U CN201620801434 U CN 201620801434U CN 205892089 U CN205892089 U CN 205892089U
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China
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cabinet
loading
unloading
stock
material stock
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CN201620801434.6U
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邓耀华
倪军
刘夏丽
郭华忠
徐晨
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Foshan Shi Ke Intelligent Technology Co Ltd
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Foshan Shi Ke Intelligent Technology Co Ltd
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Abstract

The utility model discloses a system of cutting of unloading in intelligence, including material stock cabinet, material loading cabinet and cutting bed, the material loading cabinet sets up between material stock cabinet and cutting bed, still include the unloading robot, it sets up between material stock cabinet and material loading cabinet to go up the unloading robot, the material stock cabinet includes a plurality of material stock framves, the material stock sets up one side of the last unloading robot of the orientation of placing the material stock cabinet in, the material loading cabinet includes a plurality of work or material rests of going up, the material loading erects to be arranged in the both sides of material loading cabinet. System of cutting of unloading in intelligence is used for the transport and cuts flexible material, and the mechanical automation of unloading in realizations reduces workman's intensity of labour widely, and is rationally distributed, and the last orderly high efficiency of unloading improves production efficiency widely.

Description

A kind of cutting system of intelligent loading and unloading
Technical field
The utility model is related to processing of cutting apparatus field, the cutting system of more particularly, to a kind of intelligent loading and unloading.
Background technology
With the continuous development of technology, cutting from artificial gradually toward automation of flexible material, occur in that and have automatically Change the cutting apparatus cutting function, flexible material is cloth, leather etc..But existing cutting system, though achieve cut automatically Change, but still need to a dead lift and loading and unloading, need substantial amounts of manpower.Workman needs to transport to material stock flexible material from warehouse Cabinet, the multilayer cubic formula shelf that material stock cabinet is typically separated by several groups of baffle plates, when needing to use by workers carry to cutting by Upper material cabinet, using after finishing, material stock cabinet specified location is put back to by upper material cabinet, this two work are all using manually operation.A roll of The typically a diameter of 20cm of flexible material, length is 1.6m, and weight is about 20kg, using entirely manually operating, automaticity Low, both affect production efficiency, increase workman's work burden again.
Utility model content
The purpose of this utility model is to propose a kind of mechanical automation realizing loading and unloading, greatly reduces the labor of workman The cutting system of the intelligent loading and unloading of fatigue resistance.
For reaching this purpose, the utility model employs the following technical solutions:
A kind of cutting system of intelligent loading and unloading, including material stock cabinet, upper material cabinet and cutting, described upper material cabinet is arranged at material stock Between cabinet and cutting;
Also include loading and unloading robot, described loading and unloading robot is arranged between material stock cabinet and upper material cabinet;
Described material stock cabinet includes multiple material stock framves, described material stock set up be placed in material stock cabinet towards the one of loading and unloading robot Side;
Described upper material cabinet includes multiple stock shelfs, and described stock shelf is arranged at the both sides of described upper material cabinet.
Preferably, also include cabinet of getting the raw materials ready, described cabinet of getting the raw materials ready is arranged near the side of described loading and unloading robot;
Described cabinet of getting the raw materials ready includes multiple material preparing racks, described material preparing rack be arranged at described in get the raw materials ready cabinet towards loading and unloading robot Side.
Preferably, also include guider, described guider includes moving guide rail, slide unit and guiding driver;
Described moving guide rail is arranged between material stock cabinet and upper material cabinet, and described moving guide rail, material stock cabinet and upper material cabinet are mutual Parallel;
Cabinet of getting the raw materials ready is arranged near one end of described moving guide rail;
Described slide unit is arranged on described moving guide rail, and described loading and unloading robot is installed on described slide unit;Described lead It is arranged at the other end of described moving guide rail to driver, the output shaft of described guiding driver is connected with one end of described slide unit Connect;Slide unit described in described guiding driver drives drives described loading and unloading robot to move along described moving guide rail.
Preferably, multiple material access detectors are also included, described material stock frame, stock shelf are equipped with material access detection Device.
Preferably, loading and unloading robot includes clamper and mechanical arm, and described clamper is installed on one end of mechanical arm;
Described clamper includes clamping actuating unit and two laterally zygomorphic linkages, and described linkage includes leading Connecting rod and Duo Gen slave connecting rod, the described output shaft of clamping actuating unit is connected with the side of master connecting-rod, one end of described slave connecting rod It is connected with the opposite side of master connecting-rod.
Preferably, described cutting includes feeding code reader, and described feeding code reader is arranged at one end of cutting;
Also include material code reader, material code reader is arranged at the clamper of loading and unloading robot;
Also include material radio-frequency identification card, described material radio-frequency identification card record material information, described material RF identification Card is arranged on material.
Preferably, also include plc controller, described plc controller is arranged at the one end of cabinet of getting the raw materials ready;
Described material access detector, feeding code reader, loading and unloading robot, fabric code reader and guiding driver all with Described plc controller electrical connection.
The cutting system of described intelligent loading and unloading is used for carrying and cuts flexible material, realizes the machine automatization of loading and unloading Change, greatly reduce the labour intensity of workman.Described loading and unloading robot is used for carrying flexible material, completes flexible material processing In material process up and down;And described loading and unloading robot is arranged between material stock cabinet and upper material cabinet, only using one described on Blanking robot can complete the work such as material stock, feeding, blanking, working space more compact and reasonable, reduces Productive statistics cost.
Brief description
Accompanying drawing is described further to the utility model, but the content in accompanying drawing is not constituted to any limit of the present utility model System.
Fig. 1 is the cutting system overall structure diagram of the one of embodiment of the utility model;
Fig. 2 is clamper and the material stock frame schematic enlarged-scale view of the one of embodiment of the utility model;
Fig. 3 is the feeding cabinet enlarged drawing of the one of embodiment of the utility model;
Fig. 4 is the cabinet enlarged drawing of getting the raw materials ready of the one of embodiment of the utility model.
Wherein: material stock cabinet 1;Upper material cabinet 3;Cutting 4;Material stock frame 11;Stock shelf 31;Loading and unloading robot 5;Get the raw materials ready Cabinet 2;Material preparing rack 21;Guider 6;Moving guide rail 61;Slide unit 62;Material accesses detector 7;Clamper 51;Feeding Code reader 41;Plc controller 8.
Specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment.
The cutting system of the intelligent loading and unloading of the present embodiment, as shown in figure 1, including material stock cabinet 1, upper material cabinet 3 and cutting 4, Described upper material cabinet 3 is arranged between material stock cabinet 1 and cutting 4;
Also include loading and unloading robot 5, described loading and unloading robot 5 is arranged between material stock cabinet 1 and upper material cabinet 3;
Described material stock cabinet 1 includes multiple material stock framves 11, as shown in Fig. 2 described material stock frame 11 is arranged at the direction of material stock cabinet 1 The side of loading and unloading robot 5;
Described upper material cabinet 3 includes multiple stock shelfs 31, as shown in figure 3, described stock shelf 31 is arranged at described upper material cabinet 3 Both sides.
The cutting system of described intelligent loading and unloading is used for carrying and cuts flexible material, realizes the machine automatization of loading and unloading Change, greatly reduce the labour intensity of workman.Existing cutting system, though achieve cutting automation, still needs to a dead lift And loading and unloading, need substantial amounts of manpower, described flexible material is cloth, leather etc..The cutting system of described intelligent loading and unloading sets Put loading and unloading robot 5, described loading and unloading robot 5 is provided with rotating disk, its mechanical arm can 360 degree of rotations;Described loading and unloading machine People 5 is used for carrying flexible material, completes the material process up and down in flexible material processing;And described loading and unloading robot 5 is arranged Between material stock cabinet 1 and upper material cabinet 3, only can complete the works such as material stock, feeding, blanking using a described loading and unloading robot 5 Make, working space more compact and reasonable, reduce Productive statistics cost.Described material stock cabinet 1 includes multiple material stock framves 11, described material stock Cabinet is used for storing flexible material, and each material stock frame 11 stores a roll of flexible material, by described loading and unloading robot 5 by new or After cutting, remaining flexible material is carried to material stock frame 11 and stores;Described upper material cabinet 3 includes multiple stock shelfs 31, and described on The both sides of material cabinet 3 are respectively provided with multiple stock shelfs 31, the side of described upper material cabinet 3 towards loading and unloading robot 5, its opposite side direction Cutting 4;During feeding, flexible material is placed on the opposite side of upper material cabinet 3 by loading and unloading robot 5, during blanking, remaining flexibility thing Expect to be placed on the side of material cabinet 3 and move back to corresponding material stock frame 11 by loading and unloading robot 5 to store.Described intelligent loading and unloading Cutting system is rationally distributed, and loading and unloading are efficient in order, greatly improve production efficiency and the labour intensity reducing workman.
Preferably, also include cabinet 2 of getting the raw materials ready, described cabinet 2 of getting the raw materials ready is arranged near the side of described loading and unloading robot 5;
Described cabinet 2 of getting the raw materials ready includes multiple material preparing racks 21, as shown in figure 4, described material preparing rack 21 be arranged at described in get the raw materials ready cabinet 2 Side towards loading and unloading robot 5.
For keeping in new or supply flexible material, each material preparing rack 21 keeps in a roll of flexibility thing to described cabinet 2 of getting the raw materials ready Material, described get the raw materials ready cabinet 2 near the side of described loading and unloading robot 5 arrange, thus material stock cabinet 1, cabinet 2 of getting the raw materials ready, upper material cabinet 3 and on Blanking robot 5 forms mountain font distribution and loading and unloading robot 5 is located at center, and compact conformation is reasonable, separate unit charging & discharging machine The work such as device people 5 can complete to get the raw materials ready, material stock, feeding, blanking.For new flexible material, described loading and unloading robot 5 by its It is placed on vacant material stock frame 11;And the flexible material for supply, described loading and unloading robot 5 places it in corresponding On the material stock frame 11 that need to feed, thus ensureing that material stock is sufficient, produce continuous.
Preferably, also include guider 6, as shown in figure 1, described guider 6 includes moving guide rail 61, slide unit 62 and Guiding driver;
Described moving guide rail 61 is arranged between material stock cabinet 1 and upper material cabinet 3, described moving guide rail 61, material stock cabinet 1 and feeding Cabinet 3 is parallel to each other;
Cabinet 2 of getting the raw materials ready is arranged near one end of described moving guide rail 61;
Described slide unit 62 is arranged on described moving guide rail 61, and described loading and unloading robot 5 is installed on described slide unit 62; Described guiding driver is arranged at the other end of described moving guide rail 61, the output shaft of described guiding driver and described slide unit 62 One end connect;Slide unit 62 described in described guiding driver drives drives described loading and unloading robot 5 along described moving guide rail 61 is mobile.
Described moving guide rail 61 is arranged between material stock cabinet 1 and upper material cabinet 3, and cabinet 2 of getting the raw materials ready is near described moving guide rail 61 One end is arranged, and described loading and unloading robot 5 can be mobile along described moving guide rail 61, and being easy to loading and unloading robot 5 will be temporarily stored in The flexible material of cabinet 2 of getting the raw materials ready is carried to material stock cabinet 1, and is easy to the flexible material that loading and unloading robot 5 accesses described material stock cabinet 1.
Preferably, multiple material access detectors 7, as shown in Figure 2 and Figure 3, described material stock frame 11, stock shelf 31 are also included It is equipped with material access detector 7.Each stock shelf 31 of each material stock frame 11 of described material stock cabinet 1 and described upper material cabinet 3 is equal Setting material access detector 7, described material access detector 7 is used for material stock frame 11 or whether stock shelf 31 is vacant, in real time instead Feedback access information, and can respectively material stock frame 11, stock shelf 31 be numbered, it is easy to described plc controller 8 distribution storage soft Property material, it is to avoid material is reset, misplaced, leakage is the problems such as put, and described material access detector 7 can be correlation optoelectronic switch.
Preferably, loading and unloading robot 5 includes clamper 51 and mechanical arm, as shown in Fig. 2 described clamper 51 is installed on One end of mechanical arm;Described clamper 51 includes clamping actuating unit and two laterally zygomorphic linkages, described connecting rod machine Structure includes master connecting-rod and Duo Gen slave connecting rod, and the described output shaft of clamping actuating unit is connected with the side of master connecting-rod, and described pair is even One end of bar is connected with the opposite side of master connecting-rod.
Two laterally zygomorphic linkages of described clamper 51 are connected with the output shaft of clamping actuating unit, by clamping Actuating unit drives the folding of two linkages, to realize clamping material.Described linkage includes master connecting-rod and Duo Gen pair Connecting rod, described connecting rod is uniformly distributed in the opposite side of master connecting-rod, fixes material for support;Because material is volume strip, easily Roll it is therefore desirable to two linkages clamp material up and down, and master connecting-rod length can not be too short, otherwise material is easily from two Make a clean sweep of.
Preferably, described cutting 4 includes feeding code reader 41, and as shown in Figure 1, Figure 3, described feeding code reader 41 is arranged at One end of cutting 4;
Also include material code reader, material code reader is arranged at the clamper 51 of loading and unloading robot 5;
Also include material radio-frequency identification card, described material radio-frequency identification card record material information, described material RF identification Card is arranged on material.
Described feeding code reader 41 is used for sweeping and takes sequence information, so that the corresponding thing of order number transferred by described plc controller 8 Material type and quantity, execution of order is corresponding to cut task: such as, and can be in sequence information record on the task card of workman, work When making, workman is swiped the card with feeding code reader 41, and feeding code reader 41 is swept and taken and send sequence information to plc controller 8.Described thing Material radio-frequency identification card is arranged on material, records the material information of every Roll Sushi material, described material information includes material id and thing Material species;And described material code reader is arranged at the clamper 51 of loading and unloading robot 5, know for sweeping the material radio frequency taking material Do not block to obtain the material id of material and to send it to plc controller 8, so as plc controller 8 transfer corresponding with order Required material, thus realizing the intelligentized control method of loading and unloading, can show the access situation of material and the implementation status of order in real time.
Preferably, also include plc controller 8, as Figure 1 and Figure 4, described plc controller 8 is arranged at gets the raw materials ready the one of cabinet 2 End;
Described material access detector 7, feeding code reader 41, loading and unloading robot 5, fabric code reader and guiding driver All electrically connect with described plc controller 8.Described material access detector 7, feeding code reader are controlled by described plc controller 8 41st, loading and unloading robot 5, fabric code reader and guiding driver, realize the automation control of described intelligent loading and unloading cutting system System, improves loading and unloading efficiency, reduces labour intensity.
Preferably, the loading and unloading method of the cutting system according to described intelligent loading and unloading, including material stock process and feeding mistake Journey:
Material stock process:
Step a1, plc controller 8 is numbered to each material stock frame 11 of material stock cabinet 1, that is, generate and store each material stock The material stock frame number of frame 11;
Step a2, plc controller 8 obtains the material stock information of material stock cabinet 1, and real-time searching goes out all vacant material stock framves 11;
Step a3, material to be stored is placed on the material preparing rack 21 of cabinet 2 of getting the raw materials ready, and loading and unloading robot 5 opens fabric and sweeps The material that code device scanning is got the raw materials ready on cabinet 2, obtains and sends material information to plc controller 8;
Step a4, vacant material stock frame 11 in the material information that plc controller 8 obtains to step a3 successively and step a2 Material stock frame number is mated and is bound, and then plc controller 8 updates the material stock information of material stock cabinet 1, and the material stock information that will update Send to charging & discharging machine device people 5;
Step a5, loading and unloading robot 5, according to the material stock information of the renewal receiving, the material got the raw materials ready on cabinet 2 is transported On the corresponding material stock frame 11 to material stock cabinet 1;
Feeding process:
Step b1, plc controller 8 is numbered to each stock shelf 31 of upper material cabinet 3, that is, generate and store each feeding The stock shelf number of frame 31;
Step b2, is swept by feeding code reader 41 and takes order number, obtains the corresponding material information of order number and is sent to plc Controller 8;
Step b3, plc controller 8 is found out corresponding material stock frame number according to the material information that step b2 obtains and is sent to upper Blanking robot 5;
Step b4, plc controller 8 obtains the feeding information of upper material cabinet 3, and real-time searching goes out all vacant stock shelfs 31; Then, plc controller 8 sends the stock shelf number of vacant stock shelf 31 to charging & discharging machine device people 5 at random;
Step b5, loading and unloading robot 5 is according to the stock shelf receiving in the material stock frame number receiving in step b3 and step b4 Number, the material on material stock frame 11 corresponding with described material stock frame number is transported to stock shelf 31 corresponding with described stock shelf number On.
The loading and unloading method of the cutting system of described intelligent loading and unloading is used for carrying and cuts flexible material, realizes loading and unloading Mechanical automation, greatly reduce the labour intensity of workman.
Described material stock process is that the material got the raw materials ready in cabinet 2 is carried by loading and unloading robot 5 according to the material stock information receiving To material stock cabinet 1, corresponding material stock frame 11 stores.Described plc controller 8 is according to the material access detection on each material stock frame 11 The material access information of device 7 feedback, constantly updates material stock information, and described material stock information includes vacant material stock frame list.Material stock When, the material radio-frequency identification card taking the material got the raw materials ready on cabinet 2 is swept by loading and unloading robot 5, thus obtaining the material id of material, Material information need not manually be registered, reduce workman's amount of labour and avoid artificial registration error, improve material stock information accuracy.And And, the material information of material and material stock frame number are bound, and are easy to follow-up material process up and down, that is, can be according to required material during loading and unloading Material id find out its corresponding material stock frame number, be easy to loading and unloading robot 5 according to material stock frame number access material, reduce control Difficulty.
Described feeding process be loading and unloading robot 5 according to the sequence information receiving by material corresponding in material stock cabinet 1 It is carried to vacant stock shelf 31 in material cabinet 3.Described plc controller 8 is according to the material access detection on each stock shelf 31 The material access information of device 7 feedback, constantly updates feeding information, and described feeding information includes vacant stock shelf list.Feeding When, loading and unloading robot 5 is mobile extremely to be removed with the material stock frame number corresponding material stock frame 11 receiving and by the material on material stock frame 11 It is transported on vacant stock shelf 31, thus realizing the feeding automation of cutting system, reducing the labour intensity of workman, can supervise in real time Survey the implementation status of order.
Preferably, also include blanking process:
Step c1, after cutting, material cabinet 3 put back to by remaining material, and plc controller 8 is under charging & discharging machine device people 5 transmission Material instruction;
Step c2, after loading and unloading robot 5 receives blanking instruction, opens the thing in the upper material cabinet 3 of fabric code reader scanning Material, obtains and sends material information to plc controller 8;
Step c3, the material stock frame number with the material information binding of step c2 searched by plc controller 8, and sends to loading and unloading Robot 5;
Step c4, the material stock frame number that loading and unloading robot 5 receives according to step c3, by the material of upper material cabinet 3 be transported to On material stock frame number corresponding material stock frame 11.
Described blanking process is that loading and unloading robot 5 passes through to sweep to take material id, and after cutting, remaining material is from feeding Cabinet 3 carrying restores on corresponding material stock frame 11 in material cabinet 1.Treat that the material of blanking is placed on the side of material cabinet 3, and treat feeding Material is placed on the opposite side of material cabinet 3, has both been easy to loading and unloading robot 5 scanning material radio-frequency identification card, has avoided loading and unloading again Robot 5 mispick treats the material of feeding, improves blanking reliability.
The cutting system of described intelligent loading and unloading has the advantages that 1. mechanical automations realizing loading and unloading, greatly The earth reduces the labour intensity of workman;2. rationally distributed, loading and unloading are efficient in order, greatly improve production efficiency;3. only use One described loading and unloading robot 5 can complete the work such as material stock, feeding, blanking, working space more compact and reasonable, reduces life Produce input cost.
Describe know-why of the present utility model above in association with specific embodiment.These descriptions are intended merely to explain this reality With new principle, and the restriction to the utility model protection domain can not be construed to by any way.Based on explanation herein, Those skilled in the art does not need to pay performing creative labour and can associate other specific embodiment of the present utility model, These modes fall within protection domain of the present utility model.

Claims (6)

1. a kind of cutting system of intelligent loading and unloading, including material stock cabinet, upper material cabinet and cutting, described upper material cabinet is arranged at material stock cabinet And cutting between it is characterised in that:
Also include loading and unloading robot, described loading and unloading robot is arranged between material stock cabinet and upper material cabinet;
Described material stock cabinet includes multiple material stock framves, and described material stock sets up the side towards loading and unloading robot being placed in material stock cabinet;
Described upper material cabinet includes multiple stock shelfs, and described stock shelf is arranged at the both sides of described upper material cabinet.
2. intelligent loading and unloading according to claim 1 cutting system it is characterised in that: also include cabinet of getting the raw materials ready, described standby Material cabinet is arranged near the side of described loading and unloading robot;
Described cabinet of getting the raw materials ready includes multiple material preparing racks, described material preparing rack be arranged at described in get the raw materials ready cabinet towards the one of loading and unloading robot Side.
3. intelligent loading and unloading according to claim 2 cutting system it is characterised in that: also include guider, described Guider includes moving guide rail, slide unit and guiding driver;
Described moving guide rail is arranged between material stock cabinet and upper material cabinet, and described moving guide rail, material stock cabinet and upper material cabinet are parallel to each other;
Cabinet of getting the raw materials ready is arranged near one end of described moving guide rail;
Described slide unit is arranged on described moving guide rail, and described loading and unloading robot is installed on described slide unit;Described guiding is driven Dynamic device is arranged at the other end of described moving guide rail, and the output shaft of described guiding driver is connected with one end of described slide unit;Institute Stating slide unit described in guiding driver drives drives described loading and unloading robot to move along described moving guide rail.
4. intelligent loading and unloading according to claim 1 cutting system it is characterised in that: also include the access inspection of multiple materials Survey device, described material stock frame, stock shelf are equipped with material access detector.
5. intelligent loading and unloading according to claim 1 cutting system it is characterised in that: loading and unloading robot include clamp Device and mechanical arm, described clamper is installed on one end of mechanical arm;
Described clamper includes clamping actuating unit and two laterally zygomorphic linkages, and described linkage includes master connecting-rod With many slave connecting rods, the described output shaft of clamping actuating unit is connected with the side of master connecting-rod, one end of described slave connecting rod and master The opposite side of connecting rod connects.
6. intelligent loading and unloading according to claim 5 cutting system it is characterised in that: described cutting includes feeding barcode scanning Device, described feeding code reader is arranged at one end of cutting;
Also include material code reader, material code reader is arranged at the clamper of loading and unloading robot;
Also include material radio-frequency identification card, described material radio-frequency identification card record material information, described material radio-frequency identification card sets It is placed on material.
CN201620801434.6U 2016-07-27 2016-07-27 System of cutting of unloading in intelligence Active CN205892089U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106044200A (en) * 2016-07-27 2016-10-26 佛山世科智能技术有限公司 Cutting system capable of charging and discharging intelligently and charging and discharging method of cutting system
CN107555168A (en) * 2017-09-05 2018-01-09 上海福赛特机器人有限公司 A kind of part induction system
CN107555154A (en) * 2017-07-06 2018-01-09 东莞市隆凯塑胶五金制品有限公司 Mould steel material automatic detection unit module
CN107838804A (en) * 2017-11-14 2018-03-27 佛山市新鹏机器人技术有限公司 A kind of input and output material slide unit of door handle panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106044200A (en) * 2016-07-27 2016-10-26 佛山世科智能技术有限公司 Cutting system capable of charging and discharging intelligently and charging and discharging method of cutting system
CN107555154A (en) * 2017-07-06 2018-01-09 东莞市隆凯塑胶五金制品有限公司 Mould steel material automatic detection unit module
CN107555168A (en) * 2017-09-05 2018-01-09 上海福赛特机器人有限公司 A kind of part induction system
CN107838804A (en) * 2017-11-14 2018-03-27 佛山市新鹏机器人技术有限公司 A kind of input and output material slide unit of door handle panel

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