CN205817068U - A kind of tube stand end cap automatic welding machine - Google Patents
A kind of tube stand end cap automatic welding machine Download PDFInfo
- Publication number
- CN205817068U CN205817068U CN201620474557.3U CN201620474557U CN205817068U CN 205817068 U CN205817068 U CN 205817068U CN 201620474557 U CN201620474557 U CN 201620474557U CN 205817068 U CN205817068 U CN 205817068U
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- Prior art keywords
- end cap
- welding
- tube stand
- welding machine
- positioning
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Abstract
The utility model discloses a kind of tube stand end cap automatic welding machine, including providing the frame of actuating mechanism installation site and some actuating mechanisms.Described actuating mechanism includes: the transshipment acitivity of conveying tube stand, the feed mechanism of delivery end cap, positioning welding mechanism, end cover welding machine structure and shedding mechanism.Described feed mechanism is connected with described positioning welding mechanism, carries predetermined end cap continuously to positioning welding mechanism.Positioning welding mechanism and end cover welding machine structure are symmetricly set in described transshipment acitivity both sides, form the first support feeding station and the second support feeding station respectively；When described cradle moves to the first support feeding station, described positioning welding mechanism moves to described cradle, makes tube stand enter positioning welding station, with end cap positioning welding；When described cradle moves to the second support feeding station, described end cover welding machine structure moves to described cradle, makes tube stand enter end cap welding post, welds end cap.
Description
Technical field
This utility model relates to technical field of automation equipment, particularly relates to a kind of tube stand end cap automatic welding
Pick.
Background technology
In existing LED-A40A (model) tube stand welding production, general employing is positioned manually, and
Completed by multiple operations such as human weld. this artificial LED-A40A (model) tube stand welding production
Mode is primarily present following shortcoming: production efficiency is low, and operator are many, and labor intensity of operating staff is big, raw
Product cost is high.
It addition, use manual mode of operation, there is certain solder technology requirement for operator, if operation
When personnel, the product quality of welding there will be instability.It addition, the spark produced during welding
With flue dust, the personnel being chronically in this working environment there is certain actual bodily harm.
Therefore, prior art need development.
Summary of the invention
In place of above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide a kind of tube stand
End cap automatic welding machine, it is intended to solving manual welding production efficiency in prior art low, cost is high, is unfavorable for
The problem maintaining stable product quality.
In order to achieve the above object, this utility model takes techniques below scheme:
A kind of tube stand end cap automatic welding machine, including providing the frame of actuating mechanism installation site and some
Actuating mechanism, wherein, described actuating mechanism includes: the transshipment acitivity of conveying tube stand, delivery end cap
Feed mechanism, positioning welding mechanism, end cover welding machine structure and shedding mechanism；
Described transshipment acitivity includes: the cradle of some placement tube stands；
One linear feeding chain；Described cradle is arranged on linear feeding chain, transports along chain axial reciprocating
Dynamic；And a motor, cradle described in described step motor drive moves to precalculated position；
Described feed mechanism is connected with described positioning welding mechanism, carries predetermined continuously to positioning welding mechanism
End cap；
Described positioning welding mechanism and end cover welding machine structure are symmetricly set in described transshipment acitivity both sides；Its with turn
The side that fortune mechanism connects forms the first support feeding station and the second support feeding station respectively；
When described cradle moves to the first support feeding station, described positioning welding mechanism is to described cradle
Mobile, make tube stand enter positioning welding station, with end cap positioning welding；
When described cradle moves to the second support feeding station, described end cover welding machine structure is to described cradle
Mobile, make tube stand enter end cap welding post, weld end cap.
Described tube stand end cap automatic welding machine, wherein, described feed mechanism includes:
One vibration feeding disc；Described vibration feeding disc is selected end cap and exports；
One Rodless cylinder, described Rodless cylinder is connected with the outfan of vibration feeding disc, drives described end cap to move
Move to described positioning welding station.
Described tube stand end cap automatic welding machine, wherein, described positioning welding mechanism includes:
Fixing described end cap, in the weld mold in precalculated position, drives the first cylinder that described weld mold moves
And a welding electrode；Described welding electrode is by the way of resistance welding, and positioning welding is by described welding mould
Have fixing tube stand and end cap.
Described tube stand end cap automatic welding machine, wherein, described end cover welding machine structure includes:
Compressing the second cylinder of end cap and tube stand, described second cylinder forms end cap welding post；
For the pair of electrodes of resistance welding, described electrode passes through the 3rd air cylinder driven, enters the weldering of described end cap
Connect station, weld described end cap and tube stand.
Described tube stand end cap automatic welding machine, wherein, described frame is integral type welding stand.
Beneficial effect: a kind of tube stand end cap automatic welding machine that this utility model provides, it is achieved that LED
Full-automatic production of tube stand automatic welding (from upper bracket to sending end lid, end cap location, welding end lid, is driven
Go out finished product whole-course automation, middle without manual intervention).Personnel's blowing and migration is only needed when usually producing
Finished product, 2 people can take care of 1 equipment, within about 5 seconds, just can produce a finished product, and efficiency has obtained carrying greatly
High.Further, since automated production equipment incorporates the function of existing several processing apparatus, decrease machine
The floor space of device, and save the parking space of semi-finished product.Further, due to the semi-finished product of not in stock,
Thus avoid the situation causing large quantities of semi-finished product to be scrapped because of quality problems, indirectly improve the qualified of product
Rate.
Due to all of welding parameter all by Machine automated control, it is ensured that the concordance of all parameters, operation
Conversion and position are ensured by fixture and mould, it is ensured that with the stability of the product quality of a collection of product.
Owing to personnel simply take care of, it is not necessary to participate directly in welding process, so avoiding operator's length
The spark produced when phase is in welding and flue dust etc. pollute in environment, thus decrease the wound of the health to personnel
Evil, reduces the labor intensity of operator.
Accompanying drawing explanation
Fig. 1 is the complete machine structure signal of the tube stand end cap automatic welding machine of this utility model specific embodiment
Figure.
Fig. 2 is the structural representation of the tube stand end cap automatic welding machine of this utility model specific embodiment.
Fig. 3 is the knot of the feed mechanism of the tube stand end cap automatic welding machine of this utility model specific embodiment
Structure schematic diagram.
Fig. 4 is the positioning welding mechanism of the tube stand end cap automatic welding machine of this utility model specific embodiment
Weld mold partial schematic diagram.
The positioning welding mechanism of the tube stand end cap automatic welding machine of Fig. 5 this utility model specific embodiment
Assembling structural representation.
The end cover welding machine structure of the tube stand end cap automatic welding machine of Fig. 6 this utility model specific embodiment
Welding electrode partial schematic diagram.
The end cover welding machine structure of the tube stand end cap automatic welding machine of Fig. 7 this utility model specific embodiment
Assembling structural representation.
The end cover welding machine structure of the tube stand end cap automatic welding machine of Fig. 8 this utility model specific embodiment
The structural representation of electrode converting member.
Detailed description of the invention
This utility model provides a kind of tube stand end cap automatic welding machine.For make the purpose of this utility model,
Technical scheme and effect are clearer, clear and definite, and the embodiment that develops simultaneously referring to the drawings is the most detailed to the present invention
Describe in detail bright.Should be appreciated that specific embodiment described herein, and need not only in order to explain this utility model
In limiting this utility model.
As it is shown in figure 1, be a kind of tube stand end cap automatic welding machine of this utility model specific embodiment.
Comprising: provide the frame 100 of actuating mechanism installation site, and the transshipment acitivity 200 of conveying tube stand,
The feed mechanism 300 of delivery end cap, positioning welding mechanism 400, end cover welding machine structure 500 and unloader
Structure 600.
It is preferred that described frame 100 is integral type welding stand, it is ensured that integral device structure has preferably
Rigidity.
As in figure 2 it is shown, described transshipment acitivity 200 includes: the cradle 210 of some placement tube stands,
Linear feeding chain 220 and motor 230.
Described cradle 210 is arranged on linear feeding chain 220, along chain axially-movable, is propped up by light
Frame is delivered in each workshop section.Described motor 230, as power, drives cradle to move.
Described feed mechanism 300 is connected with described positioning welding mechanism 400, the most defeated to positioning welding mechanism
Send predetermined end cap.
As it is shown in figure 1, described positioning welding mechanism 400 and end cover welding machine structure 500 are symmetricly set in described
Transshipment acitivity both sides.Wherein, the side that positioning welding mechanism 400 connects with transshipment acitivity forms the first support
Feeding station A1, the side that end cover welding machine structure 500 connects with transshipment acitivity forms the second support feeding station
A2。
When described cradle moves to the first support feeding station, described positioning welding mechanism is to described cradle
Mobile, make tube stand enter positioning welding station, with end cap positioning welding.
When described cradle moves to the second support feeding station, described end cover welding machine structure is to described cradle
Mobile, make tube stand enter end cap welding post, weld end cap.
Concrete operating process is: tube stand is positioned on cradle by operator, transshipment acitivity 200
Delivering to tube stand weld at location (the first support feeding station), end cap is delivered to automatically by feed mechanism
At end cap welding location, positioning welding mechanism is automatically assemblied in by end cap at tube stand and positioning welding is complete
Become.
Then, welding post transferred to by the support that positioning welding is completed by transshipment acitivity 200, and (the second support takes
Material station), end cap has been welded by end cover welding machine structure.Finally by shedding mechanism, finished product after welding is unloaded
Going out, the finished product after drawing off is removed by staff.
Above-mentioned whole process can have been automatically controlled by computer. achieve the overall even inertia of equipment with automatic
Control, have the advantages that precision is high and production efficiency is high.Specifically can use in prior art any suitably
Host computer, therefore not to repeat here.
Concrete, as it is shown on figure 3, described feed mechanism 300 includes: vibration feeding disc 310 and without bar gas
Cylinder 320.Described vibration feeding disc is selected end cap and exports, it is also possible to arranges vacuum cup and captures predetermined model
End cap.Described Rodless cylinder is connected with the outfan of vibration feeding disc, promotes described end cap to move to described
Positioning welding station.
More specifically, as shown in Figure 4 and Figure 5, described positioning welding mechanism 400 includes: fixing described end
It is placed on the weld mold 410 in precalculated position, drives the first cylinder 420 and weldering that described weld mold moves
Receiving electrode 430.
After tube stand arrives the first support feeding station, material fetching mechanism 440 can by tube stand feeding,
Mobile to corresponding positioning welding station.Described welding electrode 430 by the way of resistance welding, tack welding
Connect the tube stand and end cap fixed by described weld mold.First cylinder 420 is connected with weld mold 410,
Exert a force to weld mold 410, fixed lamp tube support and end cap, keep stability during action executing.
In specific embodiment of the utility model, as viewed in figures 5-8.Described end cover welding machine structure 500
Including: end cap welding post A, compress the second cylinder 510 of end cap and tube stand and be used for electric resistance welding
The pair of electrodes 530 connect.
Described electrode 530 is driven by the 3rd cylinder 540, enters described end cap welding post, welds described end
Lid and tube stand.Tube stand can be pressed on end cap by the second cylinder 510, it is ensured that electric resistance welding
Connect is smoothed out.As it is shown in fig. 7, described welding manner is single-side double-point welding procedure, it is ensured that light props up
The welding efficiency of frame.Certainly, described end cover welding machine structure 500 can also include that drive mechanism moves longitudinally
Travel mechanism 550 etc..
It is understood that for those of ordinary skills, can be according to technology of the present utility model
Scheme and this utility model conceive in addition equivalent or change, and all these change or replace all should belong to
Scope of the claims appended by this utility model.
Claims (5)
1. a tube stand end cap automatic welding machine, including provide actuating mechanism installation site frame and
Some actuating mechanisms, it is characterised in that described actuating mechanism includes: the transshipment acitivity of conveying tube stand,
The feed mechanism of delivery end cap, positioning welding mechanism, end cover welding machine structure and shedding mechanism；
Described transshipment acitivity includes: the cradle of some placement tube stands；
One linear feeding chain；Described cradle is arranged on linear feeding chain, transports along chain axial reciprocating
Dynamic；And a motor, cradle described in described step motor drive moves to precalculated position；
Described feed mechanism is connected with described positioning welding mechanism, carries predetermined continuously to positioning welding mechanism
End cap；
Described positioning welding mechanism and end cover welding machine structure are symmetricly set in described transshipment acitivity both sides；Its with turn
The side that fortune mechanism connects forms the first support feeding station and the second support feeding station respectively；
When described cradle moves to the first support feeding station, described positioning welding mechanism is to described cradle
Mobile, make tube stand enter positioning welding station, with end cap positioning welding；
When described cradle moves to the second support feeding station, described end cover welding machine structure is to described cradle
Mobile, make tube stand enter end cap welding post, weld end cap.
Tube stand end cap automatic welding machine the most according to claim 1, it is characterised in that described
Feed mechanism includes:
One vibration feeding disc；Described vibration feeding disc is selected end cap and exports；
One Rodless cylinder, described Rodless cylinder is connected with the outfan of vibration feeding disc, drives described end cap to move
Move to described positioning welding station.
Tube stand end cap automatic welding machine the most according to claim 1, it is characterised in that described
Positioning welding mechanism includes:
Fixing described end cap, in the weld mold in precalculated position, drives the first cylinder that described weld mold moves
And a welding electrode；Described welding electrode is by the way of resistance welding, and positioning welding is by described welding mould
Have fixing tube stand and end cap.
Tube stand end cap automatic welding machine the most according to claim 1, it is characterised in that described
End cover welding machine structure includes:
Compressing the second cylinder of end cap and tube stand, described second cylinder forms end cap welding post；
For the pair of electrodes of resistance welding, described electrode passes through the 3rd air cylinder driven, enters the weldering of described end cap
Connect station, weld described end cap and tube stand.
Tube stand end cap automatic welding machine the most according to claim 1, it is characterised in that described
Frame is integral type welding stand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620474557.3U CN205817068U (en) | 2016-05-24 | 2016-05-24 | A kind of tube stand end cap automatic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620474557.3U CN205817068U (en) | 2016-05-24 | 2016-05-24 | A kind of tube stand end cap automatic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205817068U true CN205817068U (en) | 2016-12-21 |
Family
ID=57557814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620474557.3U Expired - Fee Related CN205817068U (en) | 2016-05-24 | 2016-05-24 | A kind of tube stand end cap automatic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205817068U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138836A (en) * | 2017-05-24 | 2017-09-08 | 嘉善永金金属制品有限公司 | A kind of vibrating disk sub-material feeding electric welding and blanking device |
| CN107199390A (en) * | 2017-05-24 | 2017-09-26 | 嘉善永金金属制品有限公司 | One kind welding rotary grasping conveying device |
| CN107538130A (en) * | 2017-09-01 | 2018-01-05 | 宁波敏实汽车零部件技术研发有限公司 | A kind of outer water cut end lid automatic assembling machine of automobile front door |
-
2016
- 2016-05-24 CN CN201620474557.3U patent/CN205817068U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138836A (en) * | 2017-05-24 | 2017-09-08 | 嘉善永金金属制品有限公司 | A kind of vibrating disk sub-material feeding electric welding and blanking device |
| CN107199390A (en) * | 2017-05-24 | 2017-09-26 | 嘉善永金金属制品有限公司 | One kind welding rotary grasping conveying device |
| CN107538130A (en) * | 2017-09-01 | 2018-01-05 | 宁波敏实汽车零部件技术研发有限公司 | A kind of outer water cut end lid automatic assembling machine of automobile front door |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20190524 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |