CN103707044A - Multi-station shaft compressing machine - Google Patents
Multi-station shaft compressing machine Download PDFInfo
- Publication number
- CN103707044A CN103707044A CN201310441985.7A CN201310441985A CN103707044A CN 103707044 A CN103707044 A CN 103707044A CN 201310441985 A CN201310441985 A CN 201310441985A CN 103707044 A CN103707044 A CN 103707044A
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- China
- Prior art keywords
- support
- rotating platform
- rotor
- station rotating
- die holder
- Prior art date
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- Granted
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
The invention belongs to the field of motor production equipment, in particular to a multi-station shaft compressing machine used for performing piece twisting and compression on a rotor. The multi-station shaft compressing machine comprises a bearing support and is characterized in that a working platform is disposed on the support, a multi-station rotary platform is disposed on the working platform, a mounting support is further disposed on the working platform, a pressure device for riveting the rotor is disposed on the mounting support and located above the rotary platform, and a hydraulic unit for powering the pressure device is further disposed above the support. The multi-station shaft compressing machine further comprises a power device which is disposed on the support and connected with the multi-station rotary platform. The multi-station shaft compressing machine is capable of performing twisting on the steel pieces of the motor rotor so as to satisfy various chute rates of design and performing riveting fixation and automatic discharge on the steel pieces after the twisting.
Description
Technical field
The invention belongs to motor production equipment field, particularly a kind of multistation shaft press for rotor is carried out twisted piece and compressed.
Background technology
On the steel disc of the rotor of motor, be provided with notch, known by realizing, notch on the steel disc of rotor is at an angle during skewed setting, energy harmonic carcellation, reduce noise and vibration, therefore just need to carry out twisted piece to rotor, make the cage grooves of rotor be skewed, existing twisted piece mode is that people pass through the first angle to notch of calliper, then manually steel disc is snapped in one by one, such operating efficiency is lower, artificial piecemeal installation simultaneously easily sandwiches foreign material between sheet and sheet, affect the quality of rotor, after installing, steel disc needs to carry, carry out again punching press compression, in handling process, exist and rock, easily cause the angle of steel disc to change, also be unfavorable for the stable of product quality.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, designed and a kind ofly can carry out twisted piece to the steel disc of rotor, can after twisted piece completes, to steel disc, be fixed and multistation shaft press that can automatic discharging.
The present invention is achieved through the following technical solutions:
Multistation shaft press, it comprises the support of carrying, it is characterized in that: on described support, be provided with workbench, on workbench, be provided with Multi-station rotating platform, on workbench, be also provided with mounting bracket, on mounting bracket, be provided with the pressure apparatus that rotor is carried out to riveting, pressure apparatus is positioned at the top of Multi-station rotating platform, the hydraulic pressure unit that promising pressure apparatus provides power is also set on described support, also comprises the power set that are connected with Multi-station rotating platform on the support of setting.
Multi-station rotating platform in the present invention has a plurality of stations, be convenient to each process carries out simultaneously, improved efficiency, Multi-station rotating platform can be rotated simultaneously, in process of production without workpiece is carried, reduced the error producing in handling process, the pressure apparatus arranging is for carrying out repoussage and riveting to rotor, steel disc and the rotating shaft of electronics rotor are fixed together, the hydraulic pressure unit arranging is for providing pressure to pressure apparatus, and power set are used for driving Multi-station rotating platform to be rotated.
Described Multi-station rotating platform comprises the protractor being connected on workbench, on protractor, be connected with rotation platform, protractor is connected with power set, on rotation platform, circumference is provided with a plurality of carrying twisted piece die holders, and the below of described carrying twisted piece die holder is provided with the pusher that the rotor after pressure-bearing is completed unloads.
Described carrying twisted piece die holder comprises the die holder being connected on rotation platform, on described die holder, be symmetrically arranged with and turn round post installing hole, turn round post installing hole and be skewed setting, turning round post is arranged on and turns round in post installing hole, in the present invention, by turning round the inclination of the angle of post, realize the twisted piece to rotor, employing is turned round post and is convenient to a plurality of steel discs of workman personnel once mounting, effectively raises production efficiency.
Described pusher comprises the pusher guide rail being connected on workbench, the upper surface of described pusher guide rail is skewed, also comprise and be connected to pusher on described carrying twisted piece die holder, described pusher comprises the sliding part being connected with pusher guide rail, also comprise the guide rod being connected with carrying twisted piece die holder, on guide rod, be connected with can be movable the frame that pushes away, the lower end that pushes away frame is connected with sliding part, the upper end of push rod is provided with push rod, after folded thick the reaching of rotor, manually rotor is taken off to difficulty larger, here designed a kind of pusher, electronics rotor after last item is completed pushes from carrying twisted piece die holder, realized the automation of pusher, improved production efficiency, reduced workman's labour intensity.
Described pushing away between frame and rotation platform is provided with and makes to push away the back-moving spring that frame resets, and the back-moving spring of setting, for pushing away the reset of frame, is convenient to the carrying out of production stage next time.
On described mounting bracket, be provided with the detent mechanism that Multi-station rotating platform is positioned, described detent mechanism comprises the positioning cylinder being connected on mounting bracket, the output of positioning cylinder is connected with locating piece, on described Multi-station rotating platform, be provided with the locating slot coordinating with locating piece, the detent mechanism and the locating slot that arrange, for the position of last item is positioned, guarantee the accuracy of last item.
Described power set comprise the drive motors being fixed on support, and drive motors is connected with the reductor being fixed on support by belt, and reductor is connected with Multi-station rotating platform.
Described pressure apparatus comprises the hydraulic cylinder that is fixedly connected on mounting bracket top, the output of hydraulic cylinder is connected with compaction mold, compaction mold comprises a connecting rod being connected with hydraulic cylinder, the end of connecting rod is provided with mold mounting plate, the center of mold mounting plate is provided with compressor arm, uniformly on the mold mounting plate of compressor arm surrounding be provided with smooth bar, described compressor arm is a hollow rods, the edge of compressor arm end endoporus is provided with annular projection, and above-mentioned annular projection can be fixed together rotor sheet and axle riveting.
In sum, the present invention has following beneficial effect:
The present invention realizes the multistation operation simultaneously of rotor last item by the Multi-station rotating platform arranging, shortened the production cycle of rotor, adopt Multi-station rotating platform to carry out in production process, rotor can not convert with carrying twisted piece die holder relatively, there is not the error of introducing in handling process, improved the quality of product; The detent mechanism simultaneously arranging on mounting bracket has guaranteed the accuracy of the location of Multi-station rotating platform and pressure apparatus, has avoided the existence of position error; Further, the rotor that the material-pulling device of setting of the present invention can automatically complete last item after last item completes unloads from carrying twisted piece die holder, has overcome the problem that manual cleaning has difficulties, and has reduced workman's labour intensity.
The present invention has made improvement to compaction mold in addition, the smooth bar arranging can carry out pre-pressing, prevents that compressor arm from doing the used time, and rotor deforms, the annular projection that compressor arm end arranges simultaneously can form a depression, the locking effect having on the surface of rotor.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, the present invention is aforesaid will be become apparent with other object, feature and advantage.Wherein:
Fig. 1 is schematic perspective view of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is the structural representation of mounting bracket and pressure apparatus;
Fig. 4 be Fig. 3 A-A to cutaway view;
Fig. 5 is the structural representation of compaction mold;
Fig. 6 is the structural representation that pushes away frame and spring;
Fig. 7 is the structural representation of die holder;
In figure, 1 is hydraulic pressure unit, and 2 is support, and 3 is positioning cylinder, 4 is mounting bracket, and 5 is hydraulic cylinder, and 6 is Multi-station rotating platform, 7 is locating slot, and 8 is pusher guide rail, and 9 is drive motors, 10 is reductor, and 11 is compaction mold, and 12 is locating piece, 111 is connecting rod, and 112 is mold mounting plate, and 113 is smooth bar, 114 is compressor arm, and 115 is annular projection, and 13 is push rod, 14 is back-moving spring, and 15 for pushing away frame, and 16 is sliding part, 17 for turning round post, 18 is die holder, and 19 is guide rod, and 20 is protractor, 21 is rotation platform
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
Multistation shaft press as shown in Figures 1 to 7, it comprises the support 2 of carrying, on described support 2, be provided with workbench, on workbench, be provided with Multi-station rotating platform 6, on workbench, be also provided with mounting bracket 4, on mounting bracket 4, be provided with the pressure apparatus that rotor is carried out to riveting, pressure apparatus is positioned at the top of Multi-station rotating platform, promising pressure apparatus is also set on described support 2 provides the hydraulic pressure unit 1 of power, hydraulic pressure unit is connected with pressure apparatus, also comprises the power set that are connected with Multi-station rotating platform 6 on the support 2 of setting.
Multi-station rotating platform in the present invention has a plurality of stations, be convenient to each process carries out simultaneously, improved efficiency, Multi-station rotating platform can be rotated simultaneously, in process of production without workpiece is carried, reduced the error producing in handling process, the pressure apparatus arranging is for carrying out repoussage and riveting to rotor, steel disc and the rotating shaft of electronics rotor are fixed together, the hydraulic pressure unit arranging is for providing pressure to pressure apparatus, and power set are used for driving Multi-station rotating platform to be rotated.
Described Multi-station rotating platform comprises the protractor 20 being connected on workbench, on protractor 20, be connected with rotation platform 21, protractor 20 is connected with power set, on rotation platform 21, circumference is provided with a plurality of carrying twisted piece die holders, and the below of described carrying twisted piece die holder is provided with the pusher that the rotor after pressure-bearing is completed unloads.
Described carrying twisted piece die holder comprises the die holder 18 being connected on rotation platform, on described die holder 18, be symmetrically arranged with and turn round post installing hole, turn round post installing hole and be skewed setting, turning round post 17 is arranged on and turns round in post installing hole, in the present invention, by turning round the inclination of the angle of post, realize the twisted piece to rotor, employing is turned round post and is convenient to a plurality of steel discs of workman personnel once mounting, effectively raises production efficiency.
Described pusher comprises the pusher guide rail 8 being connected on workbench, the upper surface of described pusher guide rail 8 is skewed, also comprise and be connected to pusher on described carrying twisted piece die holder, described pusher comprises the sliding part 16 being connected with pusher guide rail, sliding part described herein is bearing, also comprise the guide rod 19 being connected with carrying twisted piece die holder, on guide rod 19, be connected with can be movable push away frame 15, the lower end that pushes away frame 15 is connected with sliding part 16, the upper end that pushes away frame 15 is provided with push rod 13, after folded thick the reaching of rotor, manually rotor is taken off to difficulty larger, here designed a kind of pusher, electronics rotor after last item is completed pushes from carrying twisted piece die holder, realized the automation of pusher, improved production efficiency, reduced workman's labour intensity.
Described pushing away between frame 15 and rotation platform is provided with and makes to push away the back-moving spring 14 that frame 15 resets, and the back-moving spring of setting, for pushing away the reset of frame, is convenient to the carrying out of production stage next time.
On described mounting bracket 4, be provided with the detent mechanism that Multi-station rotating platform is positioned, detent mechanism comprise the positioning cylinder 3 being connected on mounting bracket 4, the output of positioning cylinder 3 is connected with locating piece 12, on described Multi-station rotating platform, be provided with the locating slot 7 coordinating with locating piece, the detent mechanism and the locating slot that arrange, for the position of last item is positioned, guarantee the accuracy of last item.
Described power set comprise the drive motors 9 being fixed on support, and drive motors 9 is connected with the reductor 10 being fixed on support by belt, and reductor 10 is connected with Multi-station rotating platform.
Described pressure apparatus comprises the hydraulic cylinder 5 that is fixedly connected on mounting bracket top, the output of hydraulic cylinder 5 is connected with compaction mold, compaction mold comprises a connecting rod being connected with hydraulic cylinder 111, the end of connecting rod 111 is provided with mold mounting plate 112, the center of mold mounting plate 112 is provided with compressor arm 114, uniformly on the mold mounting plate of compressor arm 114 surroundings be provided with smooth bar 113, described compressor arm 114 is a hollow rods, and the edge of compressor arm end endoporus is provided with annular projection 115.
In sum, the present invention has following beneficial effect:
The present invention realizes the multistation operation simultaneously of rotor last item by the Multi-station rotating platform arranging, shortened the production cycle of rotor, adopt Multi-station rotating platform to carry out in production process, rotor can not convert with carrying twisted piece die holder relatively, there is not the error of introducing in handling process, improved the quality of product; The detent mechanism simultaneously arranging on mounting bracket has guaranteed the accuracy of the location of Multi-station rotating platform and pressure apparatus, has avoided the existence of position error; Further, the rotor that the material-pulling device of setting of the present invention can automatically complete last item after last item completes unloads from carrying twisted piece die holder, has overcome the problem that manual cleaning has difficulties, and has reduced workman's labour intensity.
The present invention has made improvement to compaction mold in addition, the smooth bar arranging can carry out pre-pressing, prevents that compressor arm from doing the used time, and rotor deforms, the annular projection that compressor arm end arranges simultaneously can form a depression, the locking effect having on the surface of rotor.
The present invention is not limited to described embodiment, and those skilled in the art, not departing from spirit of the present invention openly in scope, still can do some corrections or change, therefore the scope that the scope of the present invention limits with claims is as the criterion.
Claims (8)
1. multistation shaft press, it comprises the support of carrying, it is characterized in that: on described support, be provided with workbench, on workbench, be provided with Multi-station rotating platform, on workbench, be also provided with mounting bracket, on mounting bracket, be provided with the pressure apparatus that rotor is carried out to riveting, pressure apparatus is positioned at the top of Multi-station rotating platform, the hydraulic pressure unit that promising pressure apparatus provides power is also set on described support, also comprises the power set that are connected with Multi-station rotating platform on the support of setting.
2. multistation shaft press according to claim 1, it is characterized in that: described Multi-station rotating platform comprises the protractor being connected on workbench, protractor top output is connected with rotation platform, the input of protractor is connected with power set, on rotation platform, circumference is provided with a plurality of carrying twisted piece die holders, and the below of described carrying twisted piece die holder is provided with the pusher that the rotor after pressure-bearing is completed unloads.
3. multistation shaft press according to claim 2, it is characterized in that: described carrying twisted piece die holder comprises the die holder being connected on rotation platform, on described die holder, be symmetrically arranged with and turn round post installing hole, turn round post installing hole and be skewed setting, turn round post and be arranged on and turn round in post installing hole.
4. multistation shaft press according to claim 2, it is characterized in that: described pusher comprises the pusher guide rail being connected on workbench, the upper surface of described pusher guide rail is skewed, also comprise and be connected to pusher on described carrying twisted piece die holder, described pusher comprises the sliding part being connected with pusher guide rail, also comprise the guide rod being connected with carrying twisted piece die holder, on guide rod, be connected with can be movable the frame that pushes away, the lower end that pushes away frame is connected with sliding part, and the upper end of push rod is provided with push rod.
5. multistation shaft press according to claim 4, is characterized in that: described pushing away between frame and rotation platform is provided with and makes to push away the back-moving spring that frame resets.
6. multistation shaft press according to claim 1, it is characterized in that: on described mounting bracket, be provided with the detent mechanism that Multi-station rotating platform is positioned, detent mechanism comprise the positioning cylinder being connected on mounting bracket, the output of positioning cylinder is connected with locating piece, is provided with the locating slot coordinating with locating piece on described Multi-station rotating platform.
7. multistation shaft press according to claim 1, is characterized in that: described power set comprise the drive motors being fixed on support, and drive motors is connected with the reductor being fixed on support by belt, and reductor is connected with Multi-station rotating platform.
8. multistation shaft press according to claim 1, it is characterized in that: described pressure apparatus comprises the hydraulic cylinder that is fixedly connected on mounting bracket top, the output of hydraulic cylinder is connected with compaction mold, compaction mold comprises a connecting rod being connected with hydraulic cylinder, the end of connecting rod is provided with mold mounting plate, the center of mold mounting plate is provided with compressor arm, uniformly on the mold mounting plate of compressor arm surrounding be provided with smooth bar, described compressor arm is a hollow rods, and the edge of compressor arm end endoporus is provided with annular projection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441985.7A CN103707044B (en) | 2013-09-25 | 2013-09-25 | Multistation shaft press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441985.7A CN103707044B (en) | 2013-09-25 | 2013-09-25 | Multistation shaft press |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103707044A true CN103707044A (en) | 2014-04-09 |
| CN103707044B CN103707044B (en) | 2016-05-11 |
Family
ID=50400588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310441985.7A Expired - Fee Related CN103707044B (en) | 2013-09-25 | 2013-09-25 | Multistation shaft press |
Country Status (1)
| Country | Link |
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| CN (1) | CN103707044B (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097046A (en) * | 2014-06-27 | 2014-10-15 | 长城汽车股份有限公司 | Press for press fitted part |
| CN104175100A (en) * | 2014-08-08 | 2014-12-03 | 苏州奥林五金有限公司 | Hinge production device |
| CN104191214A (en) * | 2014-09-12 | 2014-12-10 | 苏州石丸英合精密机械有限公司 | Four-station shaft pressing mechanism of automatic motor rotor assembling machine |
| CN104201845A (en) * | 2014-09-19 | 2014-12-10 | 常州金康精工机械股份有限公司 | Rotary workstation coil inserting apparatus |
| CN104227650A (en) * | 2014-08-21 | 2014-12-24 | 珠海格力电器股份有限公司 | Compression mold assembly and compression assembling tooling |
| CN104440039A (en) * | 2014-11-28 | 2015-03-25 | 宁波市鄞州通力液压电器厂 | Press fitting tool for fitting electromagnetic ferromagnetic yoke on bottom plate in pressing mode |
| CN105429387A (en) * | 2015-12-22 | 2016-03-23 | 深圳市巨峰机电设备有限公司 | Motor rotor processing equipment |
| CN105471198A (en) * | 2015-12-22 | 2016-04-06 | 信质电机股份有限公司 | Three-position pressing machine for motor core support of electric vehicle |
| CN105575647A (en) * | 2015-11-10 | 2016-05-11 | 宁波市鄞州通力液压电器厂 | Device for continuous press-mounting of electromagnet yokes on bottom plate |
| CN105620023A (en) * | 2014-09-05 | 2016-06-01 | 太阳机电有限公司 | Window thermal transfer printing device and method for mobile device and tablet PC |
| CN104009595B (en) * | 2014-05-05 | 2016-09-28 | 苏州通锦精密工业有限公司 | Motor magnetic tile four station intelligence press |
| CN108110968A (en) * | 2017-09-15 | 2018-06-01 | 揭阳市铭嘉达五金塑胶实业有限公司 | A kind of All-in-One rushes core machine |
| CN108832446A (en) * | 2018-06-21 | 2018-11-16 | 许昌市大力电机制造有限公司 | A kind of motor Wiring nose multi-station hydraulic device |
| CN109227092A (en) * | 2018-10-16 | 2019-01-18 | 中国航发南方工业有限公司 | The assembly device and assembly method of turbine rotor |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104009595B (en) * | 2014-05-05 | 2016-09-28 | 苏州通锦精密工业有限公司 | Motor magnetic tile four station intelligence press |
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| CN104175100A (en) * | 2014-08-08 | 2014-12-03 | 苏州奥林五金有限公司 | Hinge production device |
| CN104227650A (en) * | 2014-08-21 | 2014-12-24 | 珠海格力电器股份有限公司 | Compression mold assembly and compression assembling tooling |
| CN104227650B (en) * | 2014-08-21 | 2016-03-16 | 珠海格力电器股份有限公司 | Pressure die assembly and compression fit frock |
| CN105620023A (en) * | 2014-09-05 | 2016-06-01 | 太阳机电有限公司 | Window thermal transfer printing device and method for mobile device and tablet PC |
| CN104191214A (en) * | 2014-09-12 | 2014-12-10 | 苏州石丸英合精密机械有限公司 | Four-station shaft pressing mechanism of automatic motor rotor assembling machine |
| CN104201845A (en) * | 2014-09-19 | 2014-12-10 | 常州金康精工机械股份有限公司 | Rotary workstation coil inserting apparatus |
| CN104440039A (en) * | 2014-11-28 | 2015-03-25 | 宁波市鄞州通力液压电器厂 | Press fitting tool for fitting electromagnetic ferromagnetic yoke on bottom plate in pressing mode |
| CN105575647A (en) * | 2015-11-10 | 2016-05-11 | 宁波市鄞州通力液压电器厂 | Device for continuous press-mounting of electromagnet yokes on bottom plate |
| CN105471198A (en) * | 2015-12-22 | 2016-04-06 | 信质电机股份有限公司 | Three-position pressing machine for motor core support of electric vehicle |
| CN105429387A (en) * | 2015-12-22 | 2016-03-23 | 深圳市巨峰机电设备有限公司 | Motor rotor processing equipment |
| CN105471198B (en) * | 2015-12-22 | 2018-05-15 | 长鹰信质科技股份有限公司 | Three station pressing machine of iron core of motor of motor vehicle stent |
| CN108110968A (en) * | 2017-09-15 | 2018-06-01 | 揭阳市铭嘉达五金塑胶实业有限公司 | A kind of All-in-One rushes core machine |
| CN108110968B (en) * | 2017-09-15 | 2023-06-27 | 揭阳市铭嘉达五金塑胶实业有限公司 | All-in-one core punching machine |
| CN108832446A (en) * | 2018-06-21 | 2018-11-16 | 许昌市大力电机制造有限公司 | A kind of motor Wiring nose multi-station hydraulic device |
| CN108832446B (en) * | 2018-06-21 | 2023-09-29 | 佳木斯电机股份有限公司 | Motor wiring nose multistation hydraulic means |
| CN109227092A (en) * | 2018-10-16 | 2019-01-18 | 中国航发南方工业有限公司 | The assembly device and assembly method of turbine rotor |
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| CN103707044B (en) | 2016-05-11 |
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Address after: Xixiashu town Weishan Lake road 213135 in Jiangsu Province, Changzhou City New District No. 3 Applicant after: CHANGZHOU JINKANG PRECISION MECHANISM CO., LTD. Address before: Xixiashu town Weishan Lake road 213135 in Jiangsu Province, Changzhou City New District No. 3 Applicant before: Changzhou New District Jinkang Precision Mechanism Co., Ltd. |
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