CN205733762U - A kind of all-in-one movement aluminum pad automatic charging assembly machine - Google Patents
A kind of all-in-one movement aluminum pad automatic charging assembly machine Download PDFInfo
- Publication number
- CN205733762U CN205733762U CN201620454831.0U CN201620454831U CN205733762U CN 205733762 U CN205733762 U CN 205733762U CN 201620454831 U CN201620454831 U CN 201620454831U CN 205733762 U CN205733762 U CN 205733762U
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- aluminum pad
- assembly machine
- automatic charging
- belt line
- charging assembly
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Abstract
The utility model discloses a kind of all-in-one movement aluminum pad automatic charging assembly machine.This all-in-one movement aluminum pad automatic charging assembly machine, by automatic feed mechanism, aluminum pad is delivered to position, industry four axle robots move to above charging tray, vision-based detection mechanism on head first takes pictures suction again, accurately judge aluminum pad position, simultaneously, wire body carries the workpiece on working panel to rigging position, sucker structure blowing is installed, achieve the full-automation of assembling process, industry four axle robot starts steadily, accelerate fast, accurately, remained shock is low, realize rigging error little, the feature that precision is high, the problem significantly solving wilderness demand labour force, improve efficiency of assembling and assembly precision.This utility model is applicable to optical lens and assembles field.
Description
Technical field
This utility model relates to optical lens and assembles field, particularly relates to a kind of all-in-one movement aluminum pad automatic charging assembly machine.
Background technology
At present, optical lens assembling industry is substantially based on craft, and reason is that product external shape is more complicated, and packaging technology is relatively finer, especially relates to the type of auto-focusing.Wherein, it is operation more important in movement Product Assembly that aluminum pad assembles, because aluminum pad is first assembly process, camera lens does not has completely isolated dust, so to avoid being stained with dust in assembly process.The most manually putting have to be careful, and labor intensity is the highest.And cost that growing labour cost also makes manufacture optical lens is more and more higher, it would therefore be highly desirable to the production equipment of a kind of full-automatic installation optical lens.
Utility model content
For solving the problems referred to above, this utility model provides a kind of aluminum pad automatic charging and the all-in-one movement aluminum pad automatic charging assembly machine automatically installed.
This utility model solves its technical problem and be the technical scheme is that a kind of all-in-one movement aluminum pad automatic charging assembly machine, including for placing the working panel of processed product and for placing the charging tray of aluminum pad, the single setting of charging tray or multiple stacking are arranged on automatic feed mechanism, working panel is placed in wire body, working panel be arranged over for drawing aluminum pad on charging tray to the adsorption mechanism above working panel, adsorption mechanism is provided with industrial four axle robots, and industrial four axle robots are provided with sucker structure and/or vision-based detection mechanism.
Being further used as the improvement of technical solutions of the utility model, sucker structure is provided with gas-tpe fitting and suction nozzle, and gas-tpe fitting is arranged on the central authorities of suction nozzle, and suction nozzle is arranged at least one buffer spring and guide post.
Being further used as the improvement of technical solutions of the utility model, vision-based detection mechanism is provided with CCD camera and light source, light source be shaped as annular, CCD camera be placed in annular overcentre.
Being further used as the improvement of technical solutions of the utility model, automatic feed mechanism is provided with the first segment belt line for feeding and second section belt line, and second section belt line is arranged with lifting body.
Being further used as the improvement of technical solutions of the utility model, lifting body includes the push rod of at least of setting under second section belt line, and push rod is arranged on push-plate, and push-plate passes through ball screw jacking, and ball screw passes through V belt translation transmission.
Being further used as the improvement of technical solutions of the utility model, first segment belt line is arranged on pedestal, and pedestal has at least support guide rod, support guide rod is interspersed in push-plate, support guide rod is provided with chassis, and chassis is provided with ball screw, is provided with motor and belt transmission agency below chassis.
Being further used as in the improvement of technical solutions of the utility model, first segment belt line and second section belt line being equipped with induction apparatus and both sides are equipped with guide plate, the end of second section belt line is provided with baffle plate.
It is further used as the improvement of technical solutions of the utility model, first segment belt line and second section belt line be arranged over receiving mechanism, receiving mechanism is arranged on support, support is provided with movable stand, movable stand is provided with sucker cylinder, sucker cylinder has sucker plate, and sucker plate is provided with at least one sucker.
Being further used as the improvement of technical solutions of the utility model, support both sides are provided with guide rail, and movable stand moves cylinder along slide by row.
Being further used as the improvement of technical solutions of the utility model, working panel is arranged over blower fan filtering unit, and blower fan filtering unit is provided with HEPA filter screen and/or ULPA filter screen.
The beneficial effects of the utility model: this all-in-one movement aluminum pad automatic charging assembly machine, by automatic feed mechanism, aluminum pad is delivered to position, industry four axle robots move to above charging tray, vision-based detection mechanism on head first takes pictures suction again, accurately judge aluminum pad position, simultaneously, wire body carries the workpiece on working panel to rigging position, sucker structure blowing is installed, achieve the full-automation of assembling process, industry four axle robot starts steadily, accelerate fast, accurately, remained shock is low, realize rigging error little, the feature that precision is high, the problem significantly solving wilderness demand labour force, improve efficiency of assembling and assembly precision.
Accompanying drawing explanation
The utility model is described in further detail below in conjunction with the accompanying drawings:
Fig. 1 is this utility model embodiment overall structure schematic diagram；
Fig. 2 is the structural representation after this utility model embodiment removes shell；
Fig. 3 is adsorption mechanism schematic diagram described in this utility model embodiment；
Fig. 4 is sucker structure schematic diagram described in this utility model embodiment；
Fig. 5 is vision-based detection mechanism schematic diagram described in this utility model embodiment；
Fig. 6 is automatic feed mechanism schematic diagram described in this utility model embodiment；
Fig. 7 is first segment belt line described in this utility model embodiment and second section belt line schematic diagram.
Detailed description of the invention
Below with reference to embodiment and accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is clearly and completely described, to be completely understood by the purpose of this utility model, feature and effect.Obviously; described embodiment is a part of embodiment of the present utility model rather than whole embodiment, based on embodiment of the present utility model; other embodiments that those skilled in the art is obtained on the premise of not paying creative work, belong to the scope of this utility model protection.
Referring to figs. 1 through Fig. 7, this utility model is a kind of all-in-one movement aluminum pad automatic charging assembly machine, including for placing the working panel 3 of processed product and for placing the charging tray 12 of aluminum pad, the single setting of charging tray 12 or multiple stacking are arranged on automatic feed mechanism 1, working panel 3 is placed in wire body 31, working panel 7 be arranged over for drawing aluminum pad on charging tray 12 to the adsorption mechanism 2 above working panel 3, adsorption mechanism 2 is provided with industrial four axle robots 21, and industrial four axle robots 21 are provided with sucker structure 22 and/or vision-based detection mechanism 23.
This all-in-one movement aluminum pad automatic charging assembly machine, position is delivered to by 1 aluminum pad of automatic feed mechanism, industry four axle robots 21 move to above charging tray 12, vision-based detection mechanism 23 on head first takes pictures suction again, accurately judge aluminum pad position, simultaneously, wire body 31 carries the workpiece on working panel 3 to rigging position, sucker structure 22 blowing is installed, achieve the full-automation of assembling process, industry four axle robots 21 start steadily, accelerate fast, accurately, remained shock is low, realize rigging error little, the feature that precision is high, the problem significantly solving wilderness demand labour force, improve efficiency of assembling and assembly precision.
As this utility model preferred embodiment, sucker structure 22 is provided with gas-tpe fitting 223 and suction nozzle 222, and gas-tpe fitting 223 is arranged on the central authorities of suction nozzle 222, and suction nozzle 222 is arranged at least one buffer spring 221 and guide post 224.
As this utility model preferred embodiment, vision-based detection mechanism 23 is provided with CCD camera 231 and light source 232, light source 232 be shaped as annular, CCD camera 231 be placed in annular overcentre.
As this utility model preferred embodiment, automatic feed mechanism 1 is provided with the first segment belt line 11 for feeding and second section belt line 13, and second section belt line 13 is arranged with lifting body.
As this utility model preferred embodiment, lifting body includes the push rod 14 of at least of 13 times settings of second section belt line, and push rod 14 is arranged on push-plate 15, and push-plate 15 is by ball screw 16 jacking, and ball screw 16 is by V belt translation transmission.
As this utility model preferred embodiment, first segment belt line 11 is arranged on pedestal 17, pedestal 17 has at least support guide rod 18, support guide rod 18 is interspersed in push-plate 15, support guide rod 18 is provided with chassis 19, chassis 19 is provided with ball screw 16, is provided with motor and belt transmission agency 10 below chassis 19.
As this utility model preferred embodiment, first segment belt line 11 and second section belt line 13 being equipped with induction apparatus 111 and both sides are equipped with guide plate 112, the end of second section belt line 13 is provided with baffle plate 113.
As this utility model preferred embodiment, first segment belt line 11 and second section belt line 13 be arranged over receiving mechanism 5, receiving mechanism 5 is arranged on support 52, support 52 is provided with movable stand 53, movable stand 53 is provided with sucker cylinder 54, sucker cylinder 54 has sucker plate 56, and sucker plate 56 is provided with at least one sucker 56.
As this utility model preferred embodiment, support 52 both sides are provided with guide rail 51, and movable stand 53 moves cylinder 57 by row and slides along guide rail 51.
As this utility model preferred embodiment, working panel 3 is arranged over blower fan filtering unit 4, and blower fan filtering unit 4 is provided with HEPA filter screen and/or ULPA filter screen.
All-in-one movement aluminum pad carries out the assembly machine of automatic charging, and it specifically includes that industrial four axle robots 21, adsorption mechanism 2, automatic feed mechanism 1, vision-based detection mechanism 23, the receiving mechanism 5 of empty charging tray 12, blower fan filtering unit 4(hereinafter referred to as FFU).Automatic feed mechanism delivers to position aluminum pad, and robot moves to above workpiece, and the CCD testing agency on head first takes pictures suction again, is taken pictures by CCD, Computer Aided Graphic Design, accurately judges aluminum pad position, and then robot goes suction, on the assembling point being put in wire body.In order to alleviate weight and the conveniently moving of whole machine, this aluminum pad automatic charging assembly machine equipment, major part material is mainly aluminum alloy materials, and the intensity of aluminium alloy, toughness meet the requirements.
Industry four axle robots 21, by the first axle, the second axle moves, and the suction nozzle on robot arm moves to above rubber cushion locating piece, after rubber cushion puts in place, the 3rd axle just under remove suction, then go up, then move to assembling by first and second axle and put.In motor process, the rotation of suction nozzle 222 belongs to the 4th axle.
The sucker structure 22 of adsorption mechanism 2 is with buffer spring 221, when downward binder, when drawing product, buffer spring 221 is under the effect of guide post 224, compressed in vertical direction, suction nozzle 222 under spring force, is adjacent to product face, simultaneously, there is gap in guide post 224 and hole, suction nozzle 222 is swingable during pressure, when purpose prevents material to be placed on charging tray 12, does not inhales because surface tilts；Gas-tpe fitting 223 designs in centre, and in suction nozzle 222 rotary course, trachea will not be rolled up together.
When automatic feed mechanism 1 uses, manually the charging tray 12 of full material is put in first segment belt line 11, induction apparatus 111 does not senses material, the electric motor starting of first segment belt line 11, then charging tray 12 is toward dirty, by the guide plate 112 of side by correcting, flow in second section belt line 13, when induction apparatus 111 senses tray, and second section belt line stops, and baffle plate 113 blocks；Then, lower section electric motor starting, ball screw 16 moves vertically, thus promotes 4 push rods 14 being connected with second section belt line 13, in then second section belt line 13 can rise to the working height range of robot, finally stops；When the superiors' charging tray 12 is removed, ball screw 16 the most up raises the height of a charging tray 12.
One end of receiving mechanism 5 is provided with the feeding cavity zone of the second section belt line 13 after accommodating jacking, and the other end of receiving mechanism 5 is provided with the receiving section for folding and unfolding charging tray 12.
Vision-based detection mechanism 23 specifically includes that CCD camera 231, light source 232, image pick-up card, computer.The light source 232 mated with camera by selection, to reach optimum efficiency, detected Target Transformation is become picture signal by CCD camera 231, send special image processing system to, then digitized signal it is transformed into, computer carries out various computing to these digital signals, and finally according to permissibility and other output with conditions results, robot takes action again.
When in dish without material, the row of receiving mechanism moves cylinder 57 and can move in the middle of the charging tray 12 of sky, sucker cylinder 54 stretches out, the charging tray 12 that sucker 56 is emptied downwards, then telescopic cylinder 54 is retracted, and row moves cylinder 57 and returns start bit, puts down the charging tray 12 of sky, then wire body rises certain altitude, and robot continues suction.
Blower fan filtering unit 4 is called for short FFU；FFU is placed on above machine, and motor and impeller by FFU itself do work downwards, the wind of generation HEPA&ULPA filter screen below FFU, is filtered by oarse-grained dirt particle in air, is then sent through in machine.
This utility model utilizes the ball screw lifting mechanism that precision is high, industrial robot, CCD etc., design the mechanism of automatic charging and suction, realize the full-automation of assembling process, reach to reduce labour force, improve the efficiency assembled further, simultaneously by robot motion optimization, it is utilized to start steadily, accelerate fast, accurately, the advantages such as remained shock is low, realize rigging error little, the feature that precision is high, compared with assembling industry with substantially optical lens based on craft, the problem that this utility model can solve wilderness demand labour force significantly, improve efficiency of assembling and assembly precision, and add CCD vision and clap phase, feeding is more accurate, there is FFU top, prevent dust from entering.Machine operation is in the environment of and people's isolation, and safety is greatly improved.Can be to be applicable on optical lens assembling field.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art it may also be made that equivalent variations or replacement on the premise of this utility model spirit, and deformation or the replacement of these equivalents are all contained in the application claim limited range.
Claims (10)
1. an all-in-one movement aluminum pad automatic charging assembly machine, it is characterized in that: include the working panel for placing processed product (3) and for placing the charging tray (12) of aluminum pad, described charging tray (12) single setting or multiple stacking are arranged on automatic feed mechanism (1), described working panel (3) is placed in wire body (31), described working panel (7) be arranged over for from the upper aluminum pad of drawing of charging tray (12) to the adsorption mechanism (2) of working panel (3) top, described adsorption mechanism (2) is provided with industrial four axle robots (21), industry four axle robots (21) are provided with sucker structure (22) and/or vision-based detection mechanism (23).
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 1, it is characterized in that: described sucker structure (22) is provided with gas-tpe fitting (223) and suction nozzle (222), described gas-tpe fitting (223) is arranged on the central authorities of suction nozzle (222), and described suction nozzle (222) is arranged at least one buffer spring (221) and guide post (224).
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 1, it is characterized in that: described vision-based detection mechanism (23) is provided with CCD camera (231) and light source (232), described light source (232) be shaped as annular, described CCD camera (231) be placed in annular overcentre.
All-in-one movement aluminum pad automatic charging assembly machine the most as claimed in any of claims 1 to 3
, it is characterised in that: described automatic feed mechanism (1) is provided with the first segment belt line (11) for feeding and second section belt line (13), and described second section belt line (13) is arranged with lifting body.
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 4, it is characterized in that: described lifting body includes the push rod (14) of at least of setting under second section belt line (13), described push rod (14) is arranged on push-plate (15), described push-plate (15) passes through ball screw (16) jacking, and described ball screw (16) passes through V belt translation transmission.
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 5, it is characterized in that: described first segment belt line (11) is arranged on pedestal (17), described pedestal (17) has at least support guide rod (18), described support guide rod (18) is interspersed in push-plate (15), described support guide rod (18) is provided with chassis (19), described chassis (19) is provided with ball screw (16), and described chassis (19) lower section is provided with motor and belt transmission agency (10).
7. according to the all-in-one movement aluminum pad automatic charging assembly machine described in claim 5 or 6
, it is characterised in that: being equipped with induction apparatus (111) on described first segment belt line (11) and second section belt line (13) and both sides are equipped with guide plate (112), the end of described second section belt line (13) is provided with baffle plate (113).
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 4, it is characterized in that: described first segment belt line (11) and second section belt line (13) be arranged over receiving mechanism (5), described receiving mechanism (5) is arranged on support (52), described support (52) is provided with movable stand (53), described movable stand (53) is provided with sucker cylinder (54), described sucker cylinder (54) has sucker plate (56), and described sucker plate (56) is provided with at least one sucker (56).
All-in-one movement aluminum pad automatic charging assembly machine the most according to claim 8, it is characterised in that: described support (52) both sides are provided with guide rail (51), and described movable stand (53) moves cylinder (57) by row and slides along guide rail (51).
All-in-one movement aluminum pad automatic charging assembly machine the most as claimed in any of claims 1 to 3
, it is characterised in that: described working panel (3) is arranged over blower fan filtering unit (4), and described blower fan filtering unit (4) is provided with HEPA filter screen and/or ULPA filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620454831.0U CN205733762U (en) | 2016-05-17 | 2016-05-17 | A kind of all-in-one movement aluminum pad automatic charging assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620454831.0U CN205733762U (en) | 2016-05-17 | 2016-05-17 | A kind of all-in-one movement aluminum pad automatic charging assembly machine |
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| Publication Number | Publication Date |
|---|---|
| CN205733762U true CN205733762U (en) | 2016-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620454831.0U Expired - Fee Related CN205733762U (en) | 2016-05-17 | 2016-05-17 | A kind of all-in-one movement aluminum pad automatic charging assembly machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817877A (en) * | 2016-05-17 | 2016-08-03 | 广东金弘达自动化科技股份有限公司 | Automatic feeding and assembling machine for aluminum pad of all-in-one machine core |
| CN106629042A (en) * | 2016-12-28 | 2017-05-10 | 苏州富强科技有限公司 | Feeding method for full-automatic feeding assembly line |
| CN106737678A (en) * | 2016-12-28 | 2017-05-31 | 苏州富强科技有限公司 | Manipulator mechanism |
| CN108080915A (en) * | 2017-12-14 | 2018-05-29 | 四川福德机器人股份有限公司 | The intelligent connecting rod type selecting assembly equipment and its application process of a kind of gas meter, flow meter |
| CN111306157A (en) * | 2020-02-25 | 2020-06-19 | 上海新意达塑料托盘有限公司 | Non-slip mat mounting equipment |
| CN113968484A (en) * | 2021-11-02 | 2022-01-25 | 安徽帝晶光电科技有限公司 | Visual guide liquid crystal display module material loading machine |
-
2016
- 2016-05-17 CN CN201620454831.0U patent/CN205733762U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817877A (en) * | 2016-05-17 | 2016-08-03 | 广东金弘达自动化科技股份有限公司 | Automatic feeding and assembling machine for aluminum pad of all-in-one machine core |
| CN105817877B (en) * | 2016-05-17 | 2019-01-04 | 广东金弘达自动化科技股份有限公司 | A kind of all-in-one machine machine core aluminium pad automatic charging assembly machine |
| CN106629042A (en) * | 2016-12-28 | 2017-05-10 | 苏州富强科技有限公司 | Feeding method for full-automatic feeding assembly line |
| CN106737678A (en) * | 2016-12-28 | 2017-05-31 | 苏州富强科技有限公司 | Manipulator mechanism |
| CN108080915A (en) * | 2017-12-14 | 2018-05-29 | 四川福德机器人股份有限公司 | The intelligent connecting rod type selecting assembly equipment and its application process of a kind of gas meter, flow meter |
| CN111306157A (en) * | 2020-02-25 | 2020-06-19 | 上海新意达塑料托盘有限公司 | Non-slip mat mounting equipment |
| CN111306157B (en) * | 2020-02-25 | 2021-06-11 | 上海新意达塑料托盘有限公司 | Non-slip mat mounting equipment |
| CN113968484A (en) * | 2021-11-02 | 2022-01-25 | 安徽帝晶光电科技有限公司 | Visual guide liquid crystal display module material loading machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161130 |