CN205733771U - A kind of all-in-one movement part automatic charging assembly machine - Google Patents

A kind of all-in-one movement part automatic charging assembly machine Download PDF

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Publication number
CN205733771U
CN205733771U CN201620455121.XU CN201620455121U CN205733771U CN 205733771 U CN205733771 U CN 205733771U CN 201620455121 U CN201620455121 U CN 201620455121U CN 205733771 U CN205733771 U CN 205733771U
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China
Prior art keywords
feed bin
feed
automatic charging
assembly machine
charging assembly
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Withdrawn - After Issue
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CN201620455121.XU
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Chinese (zh)
Inventor
杨炎坤
何永乐
张松强
陈梦思
张小明
郑雨平
江鹏
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Guangdong Jinhongda Automation Technology Co Ltd
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Guangdong Jinhongda Automation Technology Co Ltd
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Priority to CN201620455121.XU priority Critical patent/CN205733771U/en
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Abstract

The utility model discloses a kind of all-in-one movement part automatic charging assembly machine, this all-in-one movement part automatic charging assembly machine, feed mechanism by the part in the lifting body jacking feed bin I that is provided with and/or feed bin II to realize Automatic-feeding, adsorption mechanism is from feed mechanism suction to working panel, to realize automatically installing, after installation, workpiece transport machined for working panel is left by wire body, realize the full-automation of assembling process, reach to reduce labour force, improve the efficiency assembled further.Vision-based detection mechanism makes feeding more accurate, improves efficiency of assembling and assembly precision, and the problem significantly solving wilderness demand labour force, this utility model is applicable to optical lens and automatically assembles field.

Description

A kind of all-in-one movement part automatic charging assembly machine
Technical field
This utility model relates to optical lens and automatically assembles field, particularly relates to a kind of all-in-one movement part automatic charging assembly machine.
Background technology
At present, optical lens assembling industry is substantially based on craft, and reason is that product external shape is more complicated, and packaging technology is relatively finer, especially relates to the type of auto-focusing.Wherein, it is operation important in movement Product Assembly that Copper Foil, steel pad assemble, because Copper Foil, steel pad are arranged on pcb board, plays the effect of heat radiation, so can not fill askew.The most manually putting have to be the most careful, and labor intensity is the highest.And cost that growing labour cost also makes manufacture optical lens is more and more higher, it would therefore be highly desirable to the production equipment of a kind of full-automatic installation optical lens.
Utility model content
For solving the problems referred to above, this utility model provides a kind of automatic charging and the all-in-one movement part automatic charging assembly machine automatically installed.
This utility model solves its technical problem and be the technical scheme is that
A kind of all-in-one movement part automatic charging assembly machine, including transmitted by wire body for placing the working panel of workpiece to be processed and for the feed mechanism of feed, working panel and feed mechanism are arranged over adsorption mechanism, adsorption mechanism is provided with the sucker structure and/or vision-based detection mechanism that suction is installed from feed mechanism to working panel, feed mechanism is provided with feed bin I and/or feed bin II, and the bottom of feed bin I and/or feed bin II is provided with the lifting body for jacking part.
It is further used as the improvement of technical solutions of the utility model, lifting body is provided with the push rod I for jacking feed bin I and/or the push rod II for jacking feed bin II, push rod I and push rod II are arranged on top board, and top board passes through screw mandrel jacking, and the top of feed bin I and feed bin II is provided with induction apparatus.
Being further used as the improvement of technical solutions of the utility model, at least insert a guide rod in top board, guide rod is arranged on base plate, and base plate is provided with motor and the tape handler of drive lead screw.
Being further used as the improvement of technical solutions of the utility model, push rod I is provided with jacking block, and push rod II is provided with supporting plate, and supporting plate is provided with the slotting flitch for holding part to be installed, inserts flitch and is provided with the cylinder inserting material for mobile slotting flitch.
Being further used as the improvement of technical solutions of the utility model, the other end of supporting plate is provided with slide block, and slide block mates with slide rail and slides along slide rail.
Being further used as the improvement of technical solutions of the utility model, feed bin II is for tilting column, and slide rail mates setting with the gradient of feed bin II, and supporting plate is provided with chute, and push rod II slides in chute.
Being further used as the improvement of technical solutions of the utility model, feed bin I and/or feed bin II and be arranged on feed rotating disk, feed rotating disk is arranged below the sensing chip for sensing position of rotation, and sensing chip is that four indexing are arranged.
Being further used as the improvement of technical solutions of the utility model, be additionally provided with the second positioning mechanism for reducing error between working panel and feed mechanism, second positioning mechanism side is provided with rewinding box, rewinding box be arranged over rewinding point.
It is further used as the improvement of technical solutions of the utility model, sucker structure is provided with gas-tpe fitting and suction nozzle, gas-tpe fitting is arranged on the central authorities of suction nozzle, suction nozzle is provided with sucker, suction nozzle is arranged at least one buffer spring and guide post, vision-based detection mechanism is provided with CCD camera and light source, light source be shaped as annular, CCD camera be placed in annular overcentre.
It is further used as the improvement of technical solutions of the utility model, sucker structure and vision-based detection mechanism to be arranged in industrial four axle robots.
The beneficial effects of the utility model: this all-in-one movement part automatic charging assembly machine, feed mechanism by the part in the lifting body jacking feed bin I that is provided with and/or feed bin II to realize Automatic-feeding, adsorption mechanism is from feed mechanism suction to working panel, to realize automatically installing, after installation, workpiece transport machined for working panel is left by wire body, it is achieved the full-automation of assembling process, reach to reduce labour force, improve the efficiency assembled further.Vision-based detection mechanism makes feeding more accurate, improves efficiency of assembling and assembly precision, the problem significantly solving wilderness demand labour force.
Accompanying drawing explanation
The utility model is described in further detail below in conjunction with the accompanying drawings:
Fig. 1 is this utility model embodiment overall structure schematic diagram;
Fig. 2 is the structural representation that this utility model embodiment removes that top shell is later;
Fig. 3 is adsorption mechanism structural representation described in this utility model embodiment;
Fig. 4 is second positioning mechanism structure schematic diagram described in this utility model embodiment;
Fig. 5 is feed mechanism front view described in this utility model embodiment;
Fig. 6 is feed mechanism overall structure schematic diagram described in this utility model embodiment;
Fig. 7 is feed mechanism top view described in this utility model embodiment.
Detailed description of the invention
Below with reference to embodiment and accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is clearly and completely described, to be completely understood by the purpose of this utility model, feature and effect.Obviously; described embodiment is a part of embodiment of the present utility model rather than whole embodiment, based on embodiment of the present utility model; other embodiments that those skilled in the art is obtained on the premise of not paying creative work, belong to the scope of this utility model protection.
Referring to figs. 1 through Fig. 7, this utility model is a kind of all-in-one movement part automatic charging assembly machine, including transmitted by wire body 3 for placing the working panel 31 of workpiece to be processed and for the feed mechanism 2 of feed, working panel 31 and feed mechanism 2 are arranged over adsorption mechanism 1, adsorption mechanism 1 is provided with the sucker structure 12 and/or vision-based detection mechanism 11 that suction is installed from feed mechanism 2 to working panel 31, feed mechanism 2 is provided with feed bin I 21 and/or feed bin II 22, and the bottom of feed bin I 21 and/or feed bin II 22 is provided with the lifting body for jacking part.
This all-in-one movement part automatic charging assembly machine, feed mechanism 2 by the part in the lifting body jacking feed bin I 21 being provided with and/or feed bin II 23 to realize Automatic-feeding, adsorption mechanism 1 from feed mechanism 2 suction to working panel 31, to realize automatically installing, after installation, workpiece transport machined for working panel 31 is left by wire body 3, it is achieved the full-automation of assembling process, reach to reduce labour force, improve the efficiency assembled further.Vision-based detection mechanism 11 makes feeding more accurate, improves efficiency of assembling and assembly precision, the problem significantly solving wilderness demand labour force.
As this utility model preferred embodiment, lifting body is provided with the push rod I 212 for jacking feed bin I 21 and/or the push rod II 221 for jacking feed bin II 22, push rod I 212 and push rod II 221 are arranged on top board 231, top board 231 is by screw mandrel 24 jacking, and the top of feed bin I 21 and feed bin II 22 is provided with induction apparatus 29.
As this utility model preferred embodiment, at least inserting a guide rod 232 in top board 231, guide rod 232 is arranged on base plate 25, and base plate 25 is provided with motor and the tape handler of drive lead screw 24.
As this utility model preferred embodiment, push rod I 212 is provided with jacking block 211, push rod II 221 is provided with supporting plate 222, and supporting plate 222 is provided with the slotting flitch 223 for holding part to be installed, inserts flitch 223 and is provided with for the mobile cylinder 226 inserting the slotting material of flitch 223.
As this utility model preferred embodiment, the other end of supporting plate 222 is provided with slide block 224, and slide block 224 mates with slide rail 225 and slides along slide rail 225.
As this utility model preferred embodiment, feed bin II 22 is for tilting column, and slide rail 225 mates setting with the gradient of feed bin II 22, and supporting plate 222 is provided with chute 227, and push rod II 221 slides in chute 227.
As this utility model preferred embodiment, feed bin I 21 and/or feed bin II 22 are arranged on feed rotating disk 28, and feed rotating disk 28 is arranged below the sensing chip 281 for sensing position of rotation, and sensing chip 281 is that four indexing are arranged.
As this utility model preferred embodiment, being additionally provided with the second positioning mechanism 4 for reducing error between working panel 31 and feed mechanism 2, second positioning mechanism 4 side is provided with rewinding box 5, rewinding box 5 be arranged over rewinding point.
As this utility model preferred embodiment, sucker structure 12 is provided with gas-tpe fitting 121 and suction nozzle 122, gas-tpe fitting 121 is arranged on the central authorities of suction nozzle 122, suction nozzle 122 is provided with sucker 125, suction nozzle 122 is arranged at least one buffer spring 123 and guide post 124, vision-based detection mechanism 11 is provided with CCD camera 111 and light source 112, light source 112 be shaped as annular, CCD camera 111 be placed in annular overcentre.
As this utility model preferred embodiment, sucker structure 12 and vision-based detection mechanism 11 are arranged in industrial four axle robots 13.
This utility model provides a kind of machine assembling all-in-one movement Copper Foil, steel pad, and feeding is not shut down in realization and two kinds of products mutually switch assembling, specifically includes that industrial four axle robots 13; adsorption mechanism 1; feed mechanism 2, vision-based detection mechanism 11, second positioning mechanism 4.Major part material is mainly aluminum alloy materials, and in order to alleviate weight and the conveniently moving of whole machine, and the intensity of aluminium alloy, toughness meet the requirements.
Operation principle, feed rotating disk 28 feeding, automatically position shifted onto by 2 Copper Foils of feed mechanism, and the suction nozzle in industrial four axle robots 13 moves to working position, is taken pictures by CCD camera 111, Computer Aided Graphic Design, accurately judge Copper Foil position, then adsorption mechanism 1 goes suction, is put in second positioning mechanism 4, goes to inhale a defective material the most again, on the assembling point being just put in wire body 3, finally it is assembled on the movement in wire body.After the feed bin that working position is placed is sucked material, feed rotating disk 28 can produce sky feed bin, and after the stopping that putting in place, it is possible to feeding, and the feed bin of other end can forward position to, works on, it is achieved does not shut down work continuously.
Industry four axle robots, by the first axle, the second axle moves, and the suction nozzle on robot arm moves to the top of the feed bin II 22 of Copper Foil, after Copper Foil puts in place, the 3rd axle just under remove suction, then go up, then move to assembling by first and second axle and put.In motor process, the rotation of suction nozzle 122 belongs to the 4th axle.
Suction nozzle 122 structure is with buffer spring 123, when downward binder, when drawing product, spring 123 is under the effect of guide post 124, compressed in vertical direction, under spring force, sucker 125 is adjacent to suction nozzle 122 with product face, simultaneously, there is gap in guide post 124 and hole, suction nozzle 122 is swingable during pressure, when purpose prevents material to be placed on feed bin, does not inhales because surface tilts;Gas-tpe fitting 121 designs in centre, and in suction nozzle 122 rotary course, trachea will not be rolled up together.
When feed mechanism 2 works, feed bin II 22 loads Copper Foil, feed bin II 22 is for tilting column, Copper Foil is inserted in column feed bin II 22, workpiece filled by feed bin, the slotting flitch 223 of Copper Foil is released forward, and Copper Foil is held, then under the effect of motor, screw mandrel 24 is under the support of guide rod 232, promote slotting flitch 223 up to move, and under the guiding of slide rail 225, diagonally move, keep the direction gathered into folds with Copper Foil consistent, rising to the position of induction apparatus 29, motor will stop, and robot moves to suction point suction.Feed bin I 21 loads steel pad, and feed bin I 21 profile is rectangular box, puts into steel pad, and steel pad is the most directly under the thrust of push rod I 212 in rectangular box, and liter puts in place, and the machine talent goes suction.
This equipment feeding uses the feed mode of rotating disk, the sensing chip 281 of four indexing that feed rotating disk 28 is installed below, it is ensured that being rotated in place, when the feed bin of working position sucks, turntable rotation 90 degree, the empty feed bin produced can be with feeding every time.
Vision-based detection mechanism 11 specifically includes that CCD camera 111, light source 112, image pick-up card, computer.The light source 112 mated with camera by selection, to reach optimum efficiency, detected Target Transformation is become picture signal by CCD camera 111, send special image processing system to, then digitized signal it is transformed into, computer carries out various computing to these digital signals, and finally according to permissibility and other output with conditions results, robot takes action again.
When the setting of second positioning mechanism 4 is in order to prevent mechanical hand suction, product is stacked up deformation severity, causes the picture catching of CCD vision bigger with reality difference, suction position is forbidden, being directly attached on movement to put not in place, so to correct through second positioning, error just can be substantially reduced.
Being provided above rewinding point at rewinding box 5, after resetting, suction nozzle 122 moves to blow a blanking on rewinding point, sees and starts by resetting after whether having material, or switching product on suction nozzle, and suction nozzle 122 also can blow on rewinding point, sees whether also have product on suction nozzle.
This utility model preferred embodiment provides a kind of assembly machine that all-in-one movement Copper Foil, steel pad are not shut down feeding.Utilize the outstanding plus/minus speed of industrial robot, start smoothly/stop, and under the assistance of CCD visual system, make part to put in place fast, accurately, complete assembling.The ball screw pusher simultaneously utilizing precision high designs the mechanism not shutting down feeding and suction; realize the full-automation of assembling process; reach to reduce labour force; improve the efficiency assembled further; simultaneously by robot motion optimization, it is utilized to start steadily, accelerate the advantages such as fast, accurate, remained shock is low, it is achieved rigging error is little; the feature that precision is high, can be to be applicable on optical lens assembling field.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art it may also be made that equivalent variations or replacement on the premise of this utility model spirit, and deformation or the replacement of these equivalents are all contained in the application claim limited range.

Claims (10)

1. an all-in-one movement part automatic charging assembly machine, it is characterized in that: include by wire body (3) transmit for placing the working panel (31) of workpiece to be processed and for the feed mechanism (2) of feed, described working panel (31) and feed mechanism (2) are arranged over adsorption mechanism (1), described adsorption mechanism (1) is provided with the sucker structure (12) and/or vision-based detection mechanism (11) that suction to working panel (31) is installed from feed mechanism (2), described feed mechanism (2) is provided with feed bin I (21) and/or feed bin II (22), the bottom of described feed bin I (21) and/or feed bin II (22) is provided with the lifting body for jacking part.
All-in-one movement part automatic charging assembly machine the most according to claim 1, it is characterized in that: described lifting body is provided with the push rod I (212) for jacking feed bin I (21) and/or the push rod II (221) for jacking feed bin II (22), described push rod I (212) and push rod II (221) are arranged on top board (231), described top board (231) passes through screw mandrel (24) jacking, and the top of described feed bin I (21) and feed bin II (22) is provided with induction apparatus (29).
All-in-one movement part automatic charging assembly machine the most according to claim 2, it is characterized in that: described top board (231) at least inserts a guide rod (232), described guide rod (232) is arranged on base plate (25), and described base plate (25) is provided with motor and the tape handler of drive lead screw (24).
All-in-one movement part automatic charging assembly machine the most according to claim 2, it is characterized in that: described push rod I (212) is provided with jacking block (211), described push rod II (221) is provided with supporting plate (222), described supporting plate (222) is provided with the slotting flitch (223) for holding part to be installed, and described slotting flitch (223) is provided with inserts the cylinder (226) of material for mobile flitch (223) of inserting.
All-in-one movement part automatic charging assembly machine the most according to claim 4, it is characterised in that: the other end of described supporting plate (222) is provided with slide block (224), and described slide block (224) mates with slide rail (225) and slides along slide rail (225).
All-in-one movement part automatic charging assembly machine the most according to claim 5, it is characterized in that: described feed bin II (22) is for tilting column, described slide rail (225) mates setting with the gradient of feed bin II (22), described supporting plate (222) is provided with chute (227), and described push rod II (221) slides in chute (227).
All-in-one movement part automatic charging assembly machine the most as claimed in any of claims 1 to 6, it is characterized in that: described feed bin I (21) and/or feed bin II (22) are arranged on feed rotating disk (28), described feed rotating disk (28) is arranged below the sensing chip (281) for sensing position of rotation, and described sensing chip (281) is that four indexing are arranged.
All-in-one movement part automatic charging assembly machine the most as claimed in any of claims 1 to 6, it is characterized in that: between described working panel (31) and feed mechanism (2), be additionally provided with the second positioning mechanism (4) for reducing error, described second positioning mechanism (4) side is provided with rewinding box (5), described rewinding box (5) be arranged over rewinding point.
All-in-one movement part automatic charging assembly machine the most as claimed in any of claims 1 to 6, it is characterized in that: described sucker structure (12) is provided with gas-tpe fitting (121) and suction nozzle (122), described gas-tpe fitting (121) is arranged on the central authorities of suction nozzle (122), described suction nozzle (122) is provided with sucker (125), described suction nozzle (122) is arranged at least one buffer spring (123) and guide post (124), described vision-based detection mechanism (11) is provided with CCD camera (111) and light source (112), described light source (112) be shaped as annular, described CCD camera (111) is placed in the overcentre of annular.
All-in-one movement part automatic charging assembly machine the most as claimed in any of claims 1 to 6, it is characterised in that: described sucker structure (12) and vision-based detection mechanism (11) are arranged in industrial four axle robots (13).
CN201620455121.XU 2016-05-17 2016-05-17 A kind of all-in-one movement part automatic charging assembly machine Withdrawn - After Issue CN205733771U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817882A (en) * 2016-05-17 2016-08-03 广东金弘达自动化科技股份有限公司 Automatic feeding assembly machine of integrated machine core component
CN108788718A (en) * 2018-06-20 2018-11-13 广东天机工业智能系统有限公司 Automotive electronics part assembling apparatus
CN112848058A (en) * 2021-02-20 2021-05-28 中山牛耳智能科技有限公司 Double-manipulator automatic vision positioning insertion piece injection molding machine
CN113084575A (en) * 2021-04-02 2021-07-09 上海智能制造功能平台有限公司 Octagonal rotary table tool capable of realizing automatic feeding and discharging

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817882A (en) * 2016-05-17 2016-08-03 广东金弘达自动化科技股份有限公司 Automatic feeding assembly machine of integrated machine core component
CN105817882B (en) * 2016-05-17 2018-03-27 广东金弘达自动化科技股份有限公司 A kind of all-in-one movement part automatic charging assembly machine
CN108788718A (en) * 2018-06-20 2018-11-13 广东天机工业智能系统有限公司 Automotive electronics part assembling apparatus
CN112848058A (en) * 2021-02-20 2021-05-28 中山牛耳智能科技有限公司 Double-manipulator automatic vision positioning insertion piece injection molding machine
CN113084575A (en) * 2021-04-02 2021-07-09 上海智能制造功能平台有限公司 Octagonal rotary table tool capable of realizing automatic feeding and discharging
CN113084575B (en) * 2021-04-02 2024-05-24 上海智能制造功能平台有限公司 Octagonal turntable tool capable of achieving automatic feeding and discharging

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20161130

Effective date of abandoning: 20180327

AV01 Patent right actively abandoned