CN205448675U - 一种节能锅生产用加热炉 - Google Patents
一种节能锅生产用加热炉 Download PDFInfo
- Publication number
- CN205448675U CN205448675U CN201521091929.6U CN201521091929U CN205448675U CN 205448675 U CN205448675 U CN 205448675U CN 201521091929 U CN201521091929 U CN 201521091929U CN 205448675 U CN205448675 U CN 205448675U
- Authority
- CN
- China
- Prior art keywords
- burner hearth
- furnace
- swash plate
- door
- charge door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000010792 warming Methods 0.000 claims description 9
- 239000000446 fuel Substances 0.000 abstract description 8
- 239000000155 melt Substances 0.000 abstract description 6
- 238000002844 melting Methods 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 20
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 238000010521 absorption reaction Methods 0.000 description 3
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- 210000003205 Muscles Anatomy 0.000 description 1
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Abstract
本专利公开了一种节能锅生产用加热炉，包括第一炉膛、第二炉膛、第三炉膛和加热装置；所述第一炉膛上端设有第一加料口，第一加料口处设有第一加料门，第一炉膛内部设有第一斜板；所述第二炉膛上端设有第二加料口，第二加料口处设有第二加料门，第二炉膛内部设有第二斜板；第一斜板和第二斜板之间设有转动门；所述第一炉膛与第二炉膛通过传热板连接；第一炉膛和第二炉膛下端均与第三炉膛上端连通；所述第三炉膛下端为出熔口，出熔口设有熔口门；所述加热装置与第一炉膛膛壁固定连接。以解决对节能锅铸造所需燃料进行熔化时，热能使用效率非常低，十分浪费燃料的问题。与现有技术相比，本装置充分利用了热能，也大大节省了燃料。
Description
技术领域
[0001]本实用新型属于加热炉技术领域，尤其涉及一种节能锅生产用加热炉。
背景技术
[0002]节能锅是近几年来比较热捧的家用实用厨具之一。都是利用散热器的逆向思维原理，将平滑锅底用特殊设备无缝焊接上吸热圈，吸热圈由多个吸热筋片构成，扩大了同火源的接触面积，从而达到聚热节能效果。它改变了制作锅原材料的单一性，可以铝铝、铁铝、不锈钢铝的结合。
[0003] —次成型的铸铁节能锅，生产工艺包括:高温将铝熔化，所需温度为700°C左右;高温将碳化物和铁等物质熔化在一起，形成混合物，所需温度为2000°C左右;将上述熔化后混合物倒入模具中浇注;冷却这四个步骤。现有的加热炉是将铝和其他物质分被进行加热熔化，然后在混合到一块。使得热能使用效率非常低，十分浪费燃料。
[0004]因此我们需要一种能充分利用热能、节省燃料将节能锅铸造所需物质进行熔化的加热炉。
实用新型内容
[0005]本实用新型的目的在提供一种节能锅生产用加热炉，以解决对节能锅铸造所需燃料进行熔化时，热能使用效率非常低，十分浪费燃料的问题。
[0006]为了达到上述目的，本实用新型的基础方案为:一种节能锅生产用加热炉，包括第一炉膛、第二炉膛、第三炉膛和加热装置;所述第一炉膛上端设有第一加料口，第一加料口处设有第一加料门，第一炉膛内部设有第一斜板;所述第二炉膛上端设有第二加料口，第二加料口处设有第二加料门，第二炉膛内部设有第二斜板;第一斜板和第二斜板之间设有转动门；所述第一炉膛与第二炉膛通过传热板连接;第一炉膛和第二炉膛下端均与第三炉膛上端连通;所述第三炉膛下端为出熔口，出熔口设有熔口门；所述加热装置与第一炉膛膛壁固定连接。
[0007]本基础方案的原理在于:在生产一次成型的铸铁节能锅时，将需要2000°C左右的高温熔化的材料，例如碳化物、铁等，从第一加料口加入第一炉膛;将需要700°C左右的高温熔化的材料，例如铝等，从第二加料口加入第二炉膛;再开启加热装置，给第一炉膛高温加热。第一炉膛内的高温可通过传热板将热量传导到第二炉膛内，将第二炉膛内的材料加热熔化。待第一炉膛和第二炉膛内的材料充分熔化后，转动转动门将已经充分熔化的材料通入第三炉膛内。最后从出熔口处接出混合液态混合物，用于浇注节能锅。
[0008]本基础方案的有益效果在于:第一炉膛和第二炉膛上端均设有加料口，加料口处设有加料门，可将所需熔化的材料分别从第一加料口和第二加料口处放入炉膛内，在材料添加完后，将加料口关闭，防止热量损失。第一炉膛和第二炉膛下端均设有斜板，在材料熔化后，可沿斜板直接流入第三炉膛。加热装置与第一炉膛膛壁固定连接，加热装置给第一炉膛内的材料充分加热熔化。第一炉膛与第二炉膛通过传热板连接，第二炉膛所需温度较低，通过传热板将第一炉膛内的温度传递至第二炉膛。第三炉膛上端与第一炉膛和第二炉膛下端连通，第三炉膛下端为出熔口，出熔口设有熔口门；第一炉膛和第二炉膛内的材料充分熔化后，转动转动门将已经充分熔化的材料通入第三炉膛内。最后从出熔口处接出混合液态混合物，用于浇注节能锅。与现有技术相比，本装置充分利用了热能，也大大节省了燃料。
[0009]方案二:作为基础方案的优选，所述第一炉膛、第二炉膛和第三炉膛外均设有保温板，保温板外设有绝热板。保温板可保持炉膛内温度，防止炉膛内不温度受外界影响。绝热板可防止内部温度传递至到外界，造成外界温度过高，存在安全隐患。
[0010]方案三:作为基础方案的优选，所述第一加料门和第二加料门一端均与膛壁铰接，另一端均与膛壁扣合连接。在需要向第一炉膛和第二炉膛内加入材料时，可打开第一加料门和第二加料门；不需要加材料时，可将第一加料门和第二加料门关闭，防止热量散失。
[0011]方案四:作为基础方案的优选，所述熔口门设有手柄。便于打开和关闭熔口门。
附图说明
[0012]图1是本实用新型一种节能锅生产用加热炉实施例的结构示意图。
具体实施方式
[0013]下面通过具体实施方式对本实用新型作进一步详细的说明:
[0014]说明书附图中的附图标记包括:第一炉膛1、第一斜板11、第一加料口 12、第一加料门13、第二炉膛20、第二斜板21、第二加料口 22、第二加料门23、传热板31、旋转门32、保温板33、隔热板34、第三炉膛40、出熔口41、出口门42、手柄34、加热装置50。
[0015] 如图1所示，一种节能锅生产用加热炉，包括第一炉膛10、第二炉膛20、第三炉膛40和加热装置50;第一炉膛10上端设有第一加料口 12，第一加料口 12处设有第一加料门13，第一炉膛10内部下端焊接有第一斜板11，第一斜板11与第一炉膛10之间有缝隙。第二炉膛20上端设有第二加料口 22，第二加料口 22处设有第二加料门23，第二炉膛20内部设有第二斜板21，第二斜板21与第二炉膛20之间有缝隙。第一加料门13和第二加料门23—端均与膛壁铰接，另一端均与膛壁扣合连接。在需要向第一炉膛10和第二炉膛20内加入材料时，可打开第一加料门13和第二加料门23;不需要加材料时，可将第一加料门13和第二加料门23关闭，防止热量散失。第一斜板11和第二斜板21之间设有转动门，转动门可沿中部转动，在炉膛外设有手柄34控制转动;第一炉膛10与第二炉膛20通过传热板31连接;第一炉膛10和第二炉膛20下端均与第三炉膛40上端连通，第三炉膛40下端为出熔口 41，出熔口41设有熔口门，熔口门设有手柄34，便于打开和关闭熔口门。加热装置50与第一炉膛10膛壁固定连接。第一炉膛10、第二炉膛20和第三炉膛40外均设有保温板33，保温板33外设有绝热板。保温板33可保持炉膛内温度，防止炉膛内不温度受外界影响。绝热板可防止内部温度传递至到外界，造成外界温度过高，存在安全隐患。
[0016]具体实施时，即在生产一次成型的铸铁节能锅时，将需要2000°C左右的高温熔化的材料，例如碳化物、铁等，从第一加料口 12加入第一炉膛10;将需要700°C左右的高温熔化的材料，例如铝等，从第二加料口 22加入第二炉膛20;同时开启加热装置50，给第一炉膛10高温加热。第一炉膛10内的高温可通过传热板31将热量传导到第二炉膛20内，第二炉膛20无需其他加热装置50，即可使第二炉膛20的温度达到所需温度。待第一炉膛10和第二炉膛20内的材料充分熔化后，转动转动门将已经充分熔化的材料通入第三炉膛40内。最后从出熔口 41处接出液体混合物，用于浇注节能锅。整个过程快速易操作，热量散失小。
[0017]以上所述的仅是本实用新型的实施例，方案中公知的具体结构及特性等常识在此未作过多描述。应当指出，对于本领域的技术人员来说，在不脱离本实用新型结构的前提下，还可以作出若干变形和改进，这些也应该视为本实用新型的保护范围，这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准，说明书中的具体实施方式等记载可以用于解释权利要求的内容。
Claims (4)
1.一种节能锅生产用加热炉，其特征在于，包括第一炉膛、第二炉膛、第三炉膛和加热装置;所述第一炉膛上端设有第一加料口，第一加料口处设有第一加料门，第一炉膛内部设有第一斜板;所述第二炉膛上端设有第二加料口，第二加料口处设有第二加料门，第二炉膛内部设有第二斜板;第一斜板和第二斜板之间设有转动门；所述第一炉膛与第二炉膛通过传热板连接，第一炉膛和第二炉膛下端均与第三炉膛上端连通;所述第三炉膛下端为出熔口，出熔口设有熔口门；所述加热装置与第一炉膛膛壁固定连接。
2.如权利要求1所述的一种节能锅生产用加热炉，其特征在于，所述第一炉膛、第二炉膛和第三炉膛外均设有保温板，保温板外设有绝热板。
3.如权利要求1所述的一种节能锅生产用加热炉，其特征在于，所述第一加料门和第二加料门一端均与膛壁铰接，另一端均与膛壁扣合连接。
4.如权利要求1所述的一种节能锅生产用加热炉，其特征在于，所述熔口门设有手柄。
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| CN105466215B (zh) * | 2015-12-25 | 2017-08-11 | 重庆唐森机械制造有限公司 | 一种节能锅生产用加热炉 |
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