CN205537157U - 生物质熔铝炉余热利用装置 - Google Patents
生物质熔铝炉余热利用装置 Download PDFInfo
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- CN205537157U CN205537157U CN201620234548.7U CN201620234548U CN205537157U CN 205537157 U CN205537157 U CN 205537157U CN 201620234548 U CN201620234548 U CN 201620234548U CN 205537157 U CN205537157 U CN 205537157U
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- mould
- flue
- chamber
- heating chamber
- melting furnace
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 41
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 239000004411 aluminium Substances 0.000 title claims abstract description 30
- 239000002918 waste heat Substances 0.000 title abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 41
- 238000002844 melting Methods 0.000 claims description 29
- 239000002028 Biomass Substances 0.000 claims description 25
- 238000002485 combustion reaction Methods 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 239000007789 gas Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- 230000001808 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 239000000155 melt Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
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- 239000000463 material Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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Classifications
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Abstract
本实用新型公开了一种制备液力偶合器工件时用于预热模具及轴承套的生物质熔铝炉余热利用装置，它包括炉体，炉体上设有与加热腔连通的烟道，其特征是所述烟道内设有轴承套加热腔，轴承套加热腔侧部设有模具加热机构，所述模具加热机构包括箱体，箱体上部设有箱盖，箱盖上设有排气口，箱体内的空间为模具加热腔，模具加热腔与烟道连通；本实用新型结构简单，利用生物质熔铝炉熔铝和其余热烤模，具有高效节能、低碳环保、生产成本低、操作维护简单的特点。
Description
技术领域
[0001]本实用新型涉及一种生物质熔铝炉，具体地说是一种生物质熔铝炉余热利用装置，特别是涉及一种制备液力偶合器工件时用于预热模具及轴承套的生物质熔铝炉余热利
/TJ 目.0
背景技术
[0002]目前，液力偶合器的工件的主要材料是铝合金，现有铝合金的熔炼方式主要是采用电炉、燃气炉和普通焦炭炉，普通焦炭炉从环保的政策要求上不允许采用；电炉、燃气炉虽然快且环保，也只能做熔炼炉用，且在全金属模的离心浇注工艺时间长，铝水需要保温，这样成本高，尤其是对于小批量的产品来说，成本更高。同时，金属模具必须另外做烤炉进行模具加温加热。
[0003]生物质熔铝炉是使用生物能源的专业节能环保型熔炉，采用半气化燃烧加旋流式配风设计，利用坩锅熔化并保温一体，主要供熔化或熔炼铝、锌、铅、锡、镉等低熔点有色金属及合金，一般与压铸机配套，也可用于铝液保温、除气、精炼。具有高效节能、低碳环保、生产成本低、操作维护简单，灵活安全的特点，是替代燃油、燃气、焦炭炉、电炉的最佳产品，可以使企业降低30 %〜60 %的能耗成本。
发明内容
[0004]本实用新型的目的是提供一种制备液力偶合器工件时用于预热模具及轴承套的生物质熔铝炉余热利用装置。
[0005]本实用新型是采用如下技术方案实现其发明目的的，一种生物质熔铝炉余热利用装置，它包括炉体，炉体上设有与加热腔连通的烟道，所述烟道内设有轴承套加热腔，轴承套加热腔侧部设有模具加热机构，所述模具加热机构包括箱体，箱体上部设有箱盖，箱盖上设有排气口，箱体内的空间为模具加热腔，模具加热腔与烟道连通。
[0006]为加热均匀，本发明所述模具加热腔内设有旋转台，待预热模具放置在旋转台上，边旋转，边预热。
[0007]本发明所述旋转台的旋转速度为2转/每分钟〜8转/每分钟。
[0008]为提高生物质熔铝炉坩祸的温度，本发明所述烟道内设有空气预热管道，空气预热管道一端与风机连接，另一端通入燃烧腔。
[0009]由于采用上述技术方案，本实用新型较好的实现了发明目的，其结构简单，利用生物质熔铝炉熔铝和其余热烤模，具有高效节能、低碳环保、生产成本低、操作维护简单的特点。
附图说明
[0010]图1是改造前生物质熔铝炉的结构示意图；
[0011 ]图2是本实用新型生物质熔铝炉的俯视结构示意图；
[0012]图3是本实用新型生物质熔铝炉的立面结构示意图。
具体实施方式
[0013]下面结合附图及实施例对本实用新型作进一步说明。
[0014]由图1、图2、图3可知，一种生物质熔铝炉余热利用装置，它包括炉体I，炉体I上设有与加热腔2连通的烟道5，所述烟道5内设有轴承套加热腔13，轴承套加热腔13侧部设有模具加热机构，所述模具加热机构包括箱体11，箱体11上部设有箱盖14，箱盖14上设有排气口15，箱体11内的空间为模具加热腔10，模具加热腔10与烟道5连通。
[0015]为加热均匀，本发明所述模具加热腔10内设有旋转台12，待预热模具放置在旋转台12上，边旋转，边预热。
[0016]本发明所述旋转台12的旋转速度为2转/每分钟〜8转/每分钟。
[0017]为提高生物质熔铝炉坩祸的温度，本发明所述烟道5内设有空气预热管道9，空气预热管道9 一端与风机7连接，另一端通入燃烧腔4。
[0018] 在全金属模离心浇铸工艺中，必须对模具进行预热至3500C〜600°C，其次，为改善产品使用寿命及强度，铝铸件中须镶入强度高、耐磨的轴承套，因此，为保证浇铸质量，对轴承套也必须进行预热至350°C〜600°C。如另行采用加热炉预热，则成本太高，且占用场地大。尤其是对于小批量的产品来说，成本更高。
[0019]为此，本发明在现有生物质熔铝炉上进行了改进，增设了余热利用装置。即封闭现有烟道5的排气口，在烟道5内设置轴承套加热腔13，轴承套加热腔13的周围设置空气预热管道9，空气预热管道9 一端与风机7连接，另一端通入生物质熔铝炉的燃烧腔4;轴承套加热腔13侧部设有模具加热机构，所述模具加热机构包括箱体11，箱体11上部设有箱盖14，箱盖14上设有排气口 15，箱体11内的空间为模具加热腔10，模具加热腔10与烟道5连通。冷风由风机7送入空气预热管道9，空气经预热至300°C左右后，再送入燃烧腔4，这样，燃烧腔4内的温度得到大大的提高，加热腔2内坩祸3外壁的温度可达到1200°C以上，可以使用熔点高于800 0C以上的合金材料，熔化后铝水的温度可达到800 0C〜900 V。生物质颗粒燃料经料斗6送入燃烧腔4燃烧，燃烧产生的高温烟气首先经加热腔2加热坩祸3，再经烟道5首先对轴承套加热腔13内的轴承套以及空气预热管道9内的空气进行预热(本实施例轴承套预热至450°C)，然后进入模具加热腔10对模具进行预热(本实施例模具预热至450°C)，最后由箱盖14上的排气口 15排出，使余热得到充分二次利用，排气口 15的温度相比改进前降低了 100°C〜200°C。炉灰由除灰口 8排出。
[0020]由于连通模具加热腔10烟道的截面积小，对模具的加热只局限在模具某个位置上，使模具受热不均匀。为此，本实施例在模具加热腔10内设有旋转台12，待预热模具放置在旋转台12上，旋转速度为4转/每分钟，边旋转，边加热。
[0021]本实用新型在液力偶合器离心浇注工艺中应用时，它包括以下步骤:
[0022]⑴熔铝:开启生物质熔铝炉，将铝锭放入生物质熔铝炉坩祸3内熔成铝水；
[0023]本发明在步骤⑴中，所述铝水的温度为800°C〜900°C。
[0024]⑵烤模:将模具及轴承套放入生物质熔铝炉的余热利用装置预热；
[0025]本实施例在生物质熔铝炉完成铝水熔融和烤模后，将预热后的模具放入浇注装置，轴承套也放入模具中，并通过传动装置使模具旋转;模具的旋转速度为500转/每分钟〜800转/每分钟；浇注时，由浇口将铝水浇注在模具型腔内，浇注过程中，边浇注，模具边旋转，通过离心力的作用将铝水中的杂质去除，并提高工件的密度;浇注完成后，冷却后进行退模，取出工件，再往模具中放入另一轴承套，进行下一工件的浇注。
Claims (4)
1.一种生物质熔铝炉余热利用装置，它包括炉体，炉体上设有与加热腔连通的烟道，其特征是所述烟道内设有轴承套加热腔，轴承套加热腔侧部设有模具加热机构，所述模具加热机构包括箱体，箱体上部设有箱盖，箱盖上设有排气口，箱体内的空间为模具加热腔，模具加热腔与烟道连通。
2.根据权利要求1所述的生物质熔铝炉余热利用装置，其特征是所述模具加热腔内设有旋转台，待预热模具放置在旋转台上，边旋转，边预热。
3.根据权利要求2所述的生物质熔铝炉余热利用装置，其特征是所述旋转台的旋转速度为2转/每分钟〜8转/每分钟。
4.根据权利要求1或2或3所述的生物质熔铝炉余热利用装置，其特征是所述烟道内设有空气预热管道，空气预热管道一端与风机连接，另一端通入燃烧腔。
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