CN205416062U - Buddha's warrior attendant line polycrystalline silicon ingot squaring machine - Google Patents
Buddha's warrior attendant line polycrystalline silicon ingot squaring machine Download PDFInfo
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- CN205416062U CN205416062U CN201620140376.7U CN201620140376U CN205416062U CN 205416062 U CN205416062 U CN 205416062U CN 201620140376 U CN201620140376 U CN 201620140376U CN 205416062 U CN205416062 U CN 205416062U
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- guide wheel
- portal frame
- cutting
- diamond wire
- motor
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Abstract
The utility model relates to a special cutting equipment technical field of polycrystalline silicon processing aims at providing a buddha's warrior attendant line polycrystalline silicon ingot squaring machine. This kind of buddha's warrior attendant line polycrystalline silicon ingot squaring machine includes big chassis, feed part, left tension motor mounts frame, right tension motor mounts frame, workstation, manipulator mounting bracket, portal frame, direction guide pulley, cutting guide pulley mounting bracket, cutting guide pulley, leading rail, workstation horizontal migration motor, speed reducer, main lead screw, leading wheel driving motor, can utilize buddha's warrior attendant wire -electrode cutting crystal ingot. The utility model discloses a diamond wire saw cutting, the cutting tool marks are little, cutting plane high quality, the loss of the raw and other materials that have significantly reduced, the utility model discloses make operational environment improve greatly, realized environmental protection production, the utility model discloses a horizontal direction feed, the line bow is little, and the feed is fast, cuts efficiently, and the guide pulley is small in quantity, and the gauze is cloth simply easily.
Description
Technical field
This utility model is to process special cutting device technical field about polysilicon, particularly to a kind of diamond wire polycrystal silicon ingot excavation machine.
Background technology
Polycrystal silicon ingot need after forming by a firing through evolution, block, flour milling chamfering, the technique such as section make solar-energy photo-voltaic cell.The evolution of crystal ingot is the first operation of overall processing process, is that large-scale crystal ingot is cut into small cuboid.Evolution equipment many users grid line the most ripe, modal cuts from top feed at present, netting twine saw working area be mutually perpendicular to and in Different Plane several lines of cut composition, every 4 netting twines, one grid of composition, when equipment runs, cutting wire is driven cutting silicon ingot, after having cut, the grid of netting twine composition is formed for a small cuboid crystal ingot.
The cutting mode that netting twine cutting is used is divided into the cutting of mortar line and diamond wire to cut.
When using the cutting cutting of mortar line, the liquid containing abrasive material is brought into workpiece joint-cutting, is produced shear action by steel wire rapid movement.Narrow because of its joint-cutting with the cutting of mortar line, section amount is big, section low cost and be widely used；Single cutting efficiency is low, and the waste pulp intractability produced during cutting is big, causes the pollution to environment；Use cost height, steel wire and glass pulley wear and tear simultaneously, and service life is short, and after broken string, the complexity of thread-changing process again is time-consuming.
When using diamond wire cutting, reach dissection by the friction between the diamond on diamond wire and workpiece.Diamond wire cutting is used to have the advantages such as silica flour easily recycles, cutting environment is good, cutting surfaces damage is little, efficiency is high.
The diamond wire polycrystal silicon ingot evolution equipment commonly used at present, such as " polycrystal silicon ingot evolution diamond wire device " (patent No. CN203680563U), before cutting, first by diamond wire one pull-out, and strides across tens guide wheels and is formed netted.Owing to from the surface feed of crystal ingot, the span of gauze is big, the line bow caused is the biggest so that the time of bracing wire bow strengthens, so that cutting efficiency is low.The gauze of large span easily leaves cut at cutting surfaces again, increases follow-up work amount.It addition, diamond wire used is relatively thin, striding across tens guide wheels, move back and forth and easily cause broken string, once break, thread-changing difficulty is big, time-consumingly.Simultaneously because want cloth to reticulate gauze, need diamond wire repeatedly to commutate, the most easily cause diamond wire to cut directive wheel when moving back and forth so that the consumption of directive wheel and diamond wire is greatly improved, decrease their service life, greatly add use cost.
Utility model content
Main purpose of the present utility model is to overcome deficiency of the prior art, it is provided that a kind of equipment using diamond fretsaw butt.For solving above-mentioned technical problem, solution of the present utility model is:
A kind of diamond wire polycrystal silicon ingot excavation machine is provided, diamond wire can be utilized to cut crystal ingot, and described diamond wire polycrystal silicon ingot excavation machine includes that great underframe, feed parts, left tension motor installing rack, right tension motor installing rack, workbench, manipulator mounting rack, portal frame, guiding guide wheel, cutting guide wheel installing rack, cutting guide wheel, main guide rail, the flat mobile motor of driving water, reductor, main leading screw, directive wheel drive motor；
On described great underframe, main guide rail is installed, the top of main guide rail is equipped with workbench, the middle of great underframe is equipped with the flat mobile motor of driving water, the flat mobile motor of driving water connects reductor, reductor is connected with workbench by main leading screw, makes workbench axially can move horizontally along main leading screw；Have 8 through strips on described workbench, pass for diamond wire gauze；
Described manipulator mounting rack is the column (being fixed on the ground by foundation bolt) equipped with hydraulic cylinder；Described mechanical hand is arranged on manipulator mounting rack, can realize the movement of horizontal direction, vertical direction, and clamp and rotate the function of crystal ingot；
Described portal frame is arranged on the surface of great underframe, and the left side of portal frame is provided with left tension motor installing rack, and the right side of portal frame is provided with right tension motor installing rack；Described portal frame includes portal frame upper beam, portal frame underbeam, 5 guiding guide wheels it are installed with side by side on the front of portal frame upper beam, the lower section of 5 guiding guide wheels is installed with 8 cutting guide wheel installing racks side by side, being installed with 4 guiding guide wheels on the front of portal frame underbeam side by side, the top of 4 guiding guide wheels is installed with 8 cutting guide wheel installing racks side by side；One end connection guiding guide wheel being arranged on portal frame upper beam middle has directive wheel to drive motor, equipped with cutting guide wheel on each cutting guide wheel installing rack；And ensure that diamond wire is through guiding guide wheel, the diamond wire of vertical direction respectively cuts the wire casing cutting guide wheel at the wire casing of guide wheel, a portal frame underbeam at a portal frame upper beam so that the line bow produced when workbench horizontal feed cuts is inside cutting guide wheel；
Described feed parts include left bank line parts, left retractable cable parts, left transition guide wheel, left tension motor, left tension arm, left tension force guide wheel, right winding displacement parts, right retractable cable parts, right transition guide wheel, right tension motor, right tension arm, right tension force guide wheel；Described left bank line parts are arranged on the left of great underframe, and equipped with left retractable cable parts above left bank line parts, described left transition guide wheel, left tension motor, left tension arm are arranged on left tension motor installing rack, and left tension force guide wheel is arranged on left tension arm；Described right winding displacement parts are arranged on the right side of great underframe, equipped with right retractable cable parts above right winding displacement parts；Described right transition guide wheel, right tension motor, right tension arm are arranged on right tension motor installing rack, and right tension force guide wheel is arranged on right tension arm.
As further improving, described cutting guide wheel installing rack has waist type groove, the distance between the adjacent diamond wire of left and right adjusting.
As further improving, described in be arranged on the wire casing of each 8 cutting guide wheels of portal frame upper beam, portal frame underbeam, be positioned on workbench the center of the strip passed for diamond wire.
As further improving, the employing of described mechanical hand is double grabs mechanical hand, can be captured by the realization that moves horizontally of gripper of manipulator.
As further improving, described left transition guide wheel, left tension force guide wheel, all guiding guide wheels, right transition guide wheel, right tension force guide wheel metallic channel all in approximately the same plane so that through metallic channel diamond wire in the same plane.
Compared with prior art, the beneficial effects of the utility model are:
This utility model uses diamond wire saw cut, and cutting tool marks are little, and quality of cut face is high, greatly reduces raw-material loss.This utility model makes working environment be substantially improved, it is achieved that environmental protection produces.This utility model uses horizontal direction feed, and line bow is little, and feed is fast, and cutting efficiency is high；And guide wheel quantity is few, gauze simply easily cloth.
Accompanying drawing explanation
Fig. 1 is isometric view of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is top view of the present utility model.
Fig. 4 is left view of the present utility model.
Fig. 5 is the front view of feed parts in this utility model.
Fig. 6 is the top view after this utility model feed for the first time has been cut.
Fig. 7 is the top view before this utility model second time feed.
Fig. 8 is the top view after this utility model second time feed has been cut.
Reference in figure is: 1 portal frame；2 feed parts；3 manipulator mounting racks；4 mechanical hands；5 crystal ingots；6 workbench；7 great underframes；8 left tension motor installing racks；9 left tension motors；10 main leading screws；11 reductors；The 12 flat mobile motors of driving water；13 main guide rails；14 directive wheels drive motor；15 right tension motors；16 right tension motor installing racks；17 left bank line parts；18 left retractable cable parts；19 left transition guide wheels；20 left tension force guide wheels；21 left tension arms；22 guide guide wheel；23 cutting guide wheel installing racks；24 cutting guide wheels；25 portal frame upper beams；26 right tension arms；27 right tension force guide wheels；28 right transition guide wheels；29 right retractable cable parts；30 right winding displacement parts；31 portal frame underbeams；32 diamond wires.
Detailed description of the invention
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in Figures 1 to 4, diamond wire polycrystal silicon ingot excavation machine includes great underframe 7, feed parts 2, left tension motor installing rack 8, right tension motor installing rack 16, workbench 6, manipulator mounting rack 3, portal frame 1, guides guide wheel 22, cutting guide wheel installing rack 23, cutting guide wheel 24, main guide rail 13, the flat mobile motor of driving water 12, reductor 11, main leading screw 10, directive wheel driving motor 14, and diamond wire 32 can be utilized to cut crystal ingot 5.
Main guide rail 13 is installed on great underframe 7, the top of main guide rail 13 is equipped with workbench 6, the middle of great underframe 7 is equipped with the flat mobile motor of driving water 12, driving water flat mobile motor 12 connects reductor 11, reductor 11 is connected with workbench 6 by main leading screw 10, makes workbench 6 can axially carry out the movement of level along main leading screw 10.Have 8 through strips on described workbench 6, pass for diamond wire 32 gauze.
Manipulator mounting rack 3 is specially the column equipped with hydraulic cylinder, is fixed on the ground by foundation bolt.Described mechanical hand 4 uses double grabs mechanical hand, and mechanical hand 4 is arranged on manipulator mounting rack 3, moving horizontally by gripper of manipulator, and mechanical hand 4 can realize the movement of horizontal direction, vertical direction, and clamping and rotate the function of crystal ingot 5.
Portal frame 1 is arranged on the surface of great underframe 7, and the left side of portal frame 1 is provided with left tension motor installing rack 8, and the right side of portal frame 1 is provided with right tension motor installing rack 16.Described portal frame 1 includes portal frame upper beam 25, portal frame underbeam 31；The lower section being installed with 22,5 guiding guide wheels 22 of 5 guiding guide wheels on the front of portal frame upper beam 25 side by side is installed with 8 cutting guide wheel installing racks 23 side by side；The top being installed with 22,4 guiding guide wheels 22 of 4 guiding guide wheels on the front of portal frame underbeam 31 side by side is installed with 8 cutting guide wheel installing racks 23 side by side.One end connection guiding guide wheel 22 being arranged on portal frame upper beam 25 middle has directive wheel to drive motor 14；Equipped with cutting guide wheel 24 on each cutting guide wheel installing rack 23, and have waist type groove on cutting guide wheel installing rack 23, the distance between the adjacent diamond wire of left and right adjusting 32.And the groove being arranged on each 8 cutting guide wheels 24 of portal frame upper beam 25, portal frame underbeam 31 is positioned on workbench 6 center of the strip passed for diamond wire 32.
As it is shown in figure 5, feed parts 2 include left bank line parts 17, left retractable cable parts 18, left transition guide wheel 19, left tension motor 9, left tension arm 21, left tension force guide wheel 20, right winding displacement parts 30, right retractable cable parts 29, right transition guide wheel 28, right tension motor 15, right tension arm 26, right tension force guide wheel 27.Described left bank line parts 17 are arranged on the left of great underframe 7, equipped with left retractable cable parts 18 above left bank line parts 17, described left transition guide wheel 19, left tension motor 9, left tension arm 21 are arranged on left tension motor installing rack 8, and left tension force guide wheel 20 is arranged on left tension arm 21；Described right winding displacement parts 30 are arranged on the right side of great underframe 7, equipped with right retractable cable parts 29 above right winding displacement parts 30；Described right transition guide wheel 28, right tension motor 15, right tension arm 26 are arranged on right tension motor installing rack 16, and right tension force guide wheel 27 is arranged on right tension arm 26.
Diamond wire 32 from left retractable cable parts 18 out, walk around left transition wheel 19, left tension force guide wheel 20 successively, enter the guiding guide wheel 22 on portal frame upper beam 25, down around the guiding guide wheel 22 on portal frame underbeam 31, the most again up around second guiding guide wheel 22 on portal frame upper beam 25, after repetitive cycling 4 times, from portal frame upper beam 25, rightmost guiding guide wheel 22 lays out, enter right tension force guide wheel 27, right transition guide wheel 28 successively, finally enter right retractable cable parts 29.Described left transition guide wheel 19, left tension force guide wheel 20, middle all guiding guide wheels 22, right transition guide wheel 28, right tension force guide wheel 27 metallic channel all in approximately the same plane so that through gathering sill diamond wire 32 in the same plane.The diamond wire 32 of the described vertical direction through guiding guide wheel 22 its up and down respectively through the wire casing of a cutting guide wheel 24, make the line bow produced when workbench 6 horizontal feed cuts between cutting guide wheel 24 so that diamond wire 32 is still within original plane when through left transition guide wheel 19, left tension force guide wheel 20, middle all guiding guide wheels 22, right transition guide wheel 28, right tension force guide wheel 27.
As shown in Figure 6 to 8, during cutting, crystal ingot 5 is placed on directly over workbench 6；Left retractable cable parts 18 and right retractable cable parts 29 move back and forth, and drive diamond wire 32 thereon to move reciprocatingly；The flat mobile motor of driving water 12 drives the feed for the first time to driving water flat mobile motor 12 direction of workbench 6 level simultaneously so that crystal ingot 5 is cut by the diamond wire 32 in the middle of cutting guide wheel 24 between portal frame upper beam 25 and portal frame underbeam 31.After while having cut, workbench 6 retreats withdrawing；Mechanical hand 4 moves downward and picks up crystal ingot 5, after half-twist, then is placed on workbench 6 by crystal ingot 5；The flat mobile motor of driving water 12 drives workbench 6 level to the second time feed of driving water flat mobile motor 12 direction again；It is finally completed cutting.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this utility model is not limited to above example, it is also possible to have many variations.All deformation that those of ordinary skill in the art can directly derive from this utility model disclosure or associate, are all considered as protection domain of the present utility model.
Claims (5)
1. a diamond wire polycrystal silicon ingot excavation machine, diamond wire can be utilized to cut crystal ingot, it is characterized in that, described diamond wire polycrystal silicon ingot excavation machine includes that great underframe, feed parts, left tension motor installing rack, right tension motor installing rack, workbench, manipulator mounting rack, portal frame, guiding guide wheel, cutting guide wheel installing rack, cutting guide wheel, main guide rail, the flat mobile motor of driving water, reductor, main leading screw, directive wheel drive motor；
On described great underframe, main guide rail is installed, the top of main guide rail is equipped with workbench, the middle of great underframe is equipped with the flat mobile motor of driving water, the flat mobile motor of driving water connects reductor, reductor is connected with workbench by main leading screw, makes workbench axially can move horizontally along main leading screw；Have 8 through strips on described workbench, pass for diamond wire gauze；
Described manipulator mounting rack is the column equipped with hydraulic cylinder；Described mechanical hand is arranged on manipulator mounting rack, can realize the movement of horizontal direction, vertical direction, and clamp and rotate the function of crystal ingot；
Described portal frame is arranged on the surface of great underframe, and the left side of portal frame is provided with left tension motor installing rack, and the right side of portal frame is provided with right tension motor installing rack；Described portal frame includes portal frame upper beam, portal frame underbeam, 5 guiding guide wheels it are installed with side by side on the front of portal frame upper beam, the lower section of 5 guiding guide wheels is installed with 8 cutting guide wheel installing racks side by side, being installed with 4 guiding guide wheels on the front of portal frame underbeam side by side, the top of 4 guiding guide wheels is installed with 8 cutting guide wheel installing racks side by side；One end connection guiding guide wheel being arranged on portal frame upper beam middle has directive wheel to drive motor, equipped with cutting guide wheel on each cutting guide wheel installing rack；And ensure that diamond wire is through guiding guide wheel, the diamond wire of vertical direction respectively cuts the wire casing cutting guide wheel at the wire casing of guide wheel, a portal frame underbeam at a portal frame upper beam so that the line bow produced when workbench horizontal feed cuts is inside cutting guide wheel；
Described feed parts include left bank line parts, left retractable cable parts, left transition guide wheel, left tension motor, left tension arm, left tension force guide wheel, right winding displacement parts, right retractable cable parts, right transition guide wheel, right tension motor, right tension arm, right tension force guide wheel；Described left bank line parts are arranged on the left of great underframe, and equipped with left retractable cable parts above left bank line parts, described left transition guide wheel, left tension motor, left tension arm are arranged on left tension motor installing rack, and left tension force guide wheel is arranged on left tension arm；Described right winding displacement parts are arranged on the right side of great underframe, equipped with right retractable cable parts above right winding displacement parts；Described right transition guide wheel, right tension motor, right tension arm are arranged on right tension motor installing rack, and right tension force guide wheel is arranged on right tension arm.
A kind of diamond wire polycrystal silicon ingot excavation machine the most according to claim 1, it is characterised in that have waist type groove on described cutting guide wheel installing rack, the distance between the adjacent diamond wire of left and right adjusting.
A kind of diamond wire polycrystal silicon ingot excavation machine the most according to claim 1, it is characterised in that described in be arranged on the wire casing of each 8 cutting guide wheels of portal frame upper beam, portal frame underbeam, be positioned on workbench the center of the strip passed for diamond wire.
A kind of diamond wire polycrystal silicon ingot excavation machine the most according to claim 1, it is characterised in that the employing of described mechanical hand is double grabs mechanical hand, can be captured by the realization that moves horizontally of gripper of manipulator.
A kind of diamond wire polycrystal silicon ingot excavation machine the most according to claim 1, it is characterized in that, described left transition guide wheel, left tension force guide wheel, all guiding guide wheels, right transition guide wheel, right tension force guide wheel metallic channel all in approximately the same plane so that through metallic channel diamond wire in the same plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620140376.7U CN205416062U (en) | 2016-02-24 | 2016-02-24 | Buddha's warrior attendant line polycrystalline silicon ingot squaring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620140376.7U CN205416062U (en) | 2016-02-24 | 2016-02-24 | Buddha's warrior attendant line polycrystalline silicon ingot squaring machine |
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| Publication Number | Publication Date |
|---|---|
| CN205416062U true CN205416062U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620140376.7U Withdrawn - After Issue CN205416062U (en) | 2016-02-24 | 2016-02-24 | Buddha's warrior attendant line polycrystalline silicon ingot squaring machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563674A (en) * | 2016-02-24 | 2016-05-11 | 浙江晶盛机电股份有限公司 | Diamond wire polycrystalline silicon ingot squarer |
-
2016
- 2016-02-24 CN CN201620140376.7U patent/CN205416062U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563674A (en) * | 2016-02-24 | 2016-05-11 | 浙江晶盛机电股份有限公司 | Diamond wire polycrystalline silicon ingot squarer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160803 Effective date of abandoning: 20170825 |
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| AV01 | Patent right actively abandoned |