CN205061914U - Drum -type compost turns over a heap machine - Google Patents

Drum -type compost turns over a heap machine Download PDF

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Publication number
CN205061914U
CN205061914U CN201520746580.9U CN201520746580U CN205061914U CN 205061914 U CN205061914 U CN 205061914U CN 201520746580 U CN201520746580 U CN 201520746580U CN 205061914 U CN205061914 U CN 205061914U
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drum
guide rail
roller
frame
turning
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杨昂超
曾庆东
黄激文
韦建吉
陈朝旭
杨浩君
郭英祺
黄晓军
黄文俭
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Guangdong Modern Agricultural Equipment Research Institute
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Guangdong Modern Agricultural Equipment Research Institute
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

本实用新型公开了一种滚筒式堆肥翻堆机,包括布置在物料堆两侧的导轨和横跨物料堆滚动连接在两侧导轨上的机架,其中一侧所述导轨高于另一侧导轨,还包括一端传动连接在机架一侧的滚筒,所述滚筒外圆周设有多个用以翻抛物料的翻抛刀片,其中一侧导轨铺装在发酵槽的分隔墙上,另一侧导轨铺装在地面,构成半开放式的发酵槽,摒弃传统以往双侧分隔墙构成发酵槽的结构形式,形成的半开放式的发酵槽使得原料堆与空气能进行更加充分地接触,可有效缩短发酵周期,提高堆肥质量;此外,翻抛刀片呈螺旋状间隔交错排列,有效提高物料翻抛效果,也避免过多的翻抛刀片同时翻抛物料,有效降低滚筒的功率。

The utility model discloses a drum type compost turning machine, which comprises guide rails arranged on both sides of a material pile and a frame rollingly connected to the guide rails on both sides across the material pile, wherein the guide rail on one side is higher than the other side The guide rail also includes a drum with one end transmission connected to one side of the frame. The outer circumference of the drum is provided with a plurality of turning blades for turning and throwing materials. One side of the guide rail is paved on the partition wall of the fermentation tank, and the other The side guide rails are paved on the ground to form a semi-open fermenter. Abandoning the traditional structure of double-sided partition walls to form a fermenter, the semi-open fermenter allows the raw material pile to be more fully in contact with the air. Effectively shorten the fermentation cycle and improve the quality of compost; in addition, the turning blades are arranged in a helical and staggered interval, which effectively improves the material turning effect, and also avoids too many turning blades turning over materials at the same time, effectively reducing the power of the drum.

Description

一种滚筒式堆肥翻堆机A drum type compost turning machine

技术领域 technical field

本实用新型涉及堆制肥料设备技术领域,特别涉及一种滚筒式堆肥翻堆机。 The utility model relates to the technical field of composting equipment, in particular to a drum type compost turning machine.

背景技术 Background technique

随着农业对有机肥需求的日益增加,以废弃物资源如畜禽粪便、农作物秸秆等为原料制取有机肥越来越得到广泛应用,堆肥发酵是生物有机肥生产的一个重要环节,规模化处理时常采用发酵槽发酵方式进行,这种处理方式占地面积小、车间整洁、操作简便。但在好氧发酵过程中,需要使物料与空气进行充分接触,以提高好氧微生物的活跃度,使生化反应过程效率提高,物料发酵周期缩短。对于发酵槽发酵的方式,因物料储在发酵槽内通风状况不好,易形成厌氧状态,流失养分,车间异味浓重,发酵周期较长。因此,定期翻堆物料显得尤为重要。 With the increasing demand for organic fertilizers in agriculture, the use of waste resources such as livestock and poultry manure, crop straw, etc. The treatment is often carried out by fermenting in a fermenter, which has a small footprint, clean workshop and easy operation. However, in the process of aerobic fermentation, it is necessary to fully contact the material with air to increase the activity of aerobic microorganisms, improve the efficiency of the biochemical reaction process, and shorten the fermentation cycle of the material. For the fermenter fermentation method, due to the poor ventilation of the materials stored in the fermenter, an anaerobic state is easily formed, nutrients are lost, the workshop has a strong odor, and the fermentation cycle is long. Therefore, it is particularly important to turn over materials regularly.

翻堆机是槽式好氧动态发酵工艺的关键设备,翻堆的主要目的在于改善原料堆的通透性,使质地粘稠、密实的原料堆变得蓬松、富有弹性;从而使得原料堆与空气充分接触,有助于好氧微生物活跃并产生发酵热,加快水分的蒸发,降低物料含水率,缩短发酵周期。 The compost turning machine is the key equipment of the trough-type aerobic dynamic fermentation process. The main purpose of compost turning is to improve the permeability of the raw material heap, so that the viscous and dense raw material heap becomes fluffy and elastic; thus making the raw material heap and Full contact with air helps aerobic microorganisms to become active and generate fermentation heat, speed up the evaporation of water, reduce the moisture content of materials, and shorten the fermentation cycle.

现有适用于坑槽发酵工艺中的槽式堆肥翻堆机,存在结构复杂、体积庞大、能耗大、肥料翻抛效果不理想等缺陷。 The existing trough-type compost turning machine suitable for the pit fermentation process has defects such as complex structure, bulky volume, high energy consumption, and unsatisfactory fertilizer turning and throwing effect.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种翻抛效果好、运行功率低的滚筒式堆肥翻堆机。 The technical problem to be solved by the utility model is to provide a drum-type compost turning machine with good turning and throwing effect and low operating power.

为解决上述技术问题所采用的技术方案:一种滚筒式堆肥翻堆机,包括布置在物料堆两侧的导轨和横跨物料堆滚动连接在两侧导轨上的机架,其中一侧所述导轨高于另一侧导轨,还包括一端传动连接在机架一侧的滚筒,所述滚筒外圆周设有多个用以翻抛物料的翻抛刀片。 The technical solution adopted to solve the above technical problems: a drum type compost turning machine, including guide rails arranged on both sides of the material pile and a frame that is rollingly connected to the guide rails on both sides across the material pile, one side of which is described The guide rail is higher than the guide rail on the other side, and also includes a drum whose one end is driven and connected to one side of the frame. The outer circumference of the drum is provided with a plurality of turning blades for turning and throwing materials.

进一步地,所述翻抛刀片沿轴向呈螺旋状间隔交错排列在滚筒上。 Further, the turning and polishing blades are arranged in a helical interval and staggered on the drum along the axial direction.

进一步地,所述翻抛刀片可拆卸式连接在滚筒上。 Further, the flipping blade is detachably connected to the drum.

进一步地,所述机架包括垂直连接的水平机架和竖直机架,所述竖直机架内设有设有驱动滚筒转动的驱动机构,所述滚筒一端伸入至竖直机架内并与驱动机构传动连接,所述滚筒另一端与位于上方的水平机架之间设有吊臂。 Further, the frame includes a vertically connected horizontal frame and a vertical frame, and a driving mechanism for driving the rotation of the roller is provided in the vertical frame, and one end of the roller extends into the vertical frame And it is transmission connected with the driving mechanism, and a boom is arranged between the other end of the drum and the horizontal frame above.

进一步地,两侧的所述导轨分别为第一导轨和第二导轨,在所述竖直机架底端设有与第一导轨滚轮连接的第一滚轮,在所述水平机架一端设有与第二导轨滚轮连接的第二滚轮,所述机架内设有同步驱动第一滚轮和第二滚动转动的减速驱动机构,所述减速驱动机构与第一滚轮之间通过链条链轮传动连接,所述减速驱动机构与第二滚轮之间通过转轴传动连接。 Further, the guide rails on both sides are respectively a first guide rail and a second guide rail, a first roller connected to the first guide rail roller is provided at the bottom end of the vertical frame, and a roller is provided at one end of the horizontal frame. The second roller connected with the second guide rail roller, the frame is provided with a deceleration drive mechanism that synchronously drives the first roller and the second rolling rotation, and the deceleration drive mechanism is connected to the first roller through a chain sprocket transmission , the reduction drive mechanism is connected to the second roller through a rotating shaft transmission.

有益效果:此滚筒式堆肥翻堆机中,其中一侧导轨铺装在发酵槽的分隔墙上,另一侧导轨铺装在地面,构成半开放式的发酵槽,摒弃传统以往双侧分隔墙构成发酵槽的结构形式,形成的半开放式的发酵槽使得原料堆与空气能进行更加充分地接触,可有效缩短发酵周期,提高堆肥质量;此外,翻抛刀片呈螺旋状间隔交错排列,有效提高物料翻抛效果,也避免过多的翻抛刀片同时翻抛物料,有效降低滚筒的功率。 Beneficial effects: In this drum type compost turner, one side of the guide rail is paved on the partition wall of the fermentation tank, and the other side of the guide rail is paved on the ground to form a semi-open fermentation tank, abandoning the traditional double-sided partition wall The structure form of the fermentation tank is formed, and the semi-open fermentation tank is formed so that the raw material heap and the air can be more fully contacted, which can effectively shorten the fermentation cycle and improve the quality of compost; Improve the effect of material turning and throwing, and avoid too many turning blades at the same time turning and throwing materials, effectively reducing the power of the drum.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型做进一步的说明; Below in conjunction with accompanying drawing and embodiment the utility model is described further;

图1为本实用新型实施例的主视图; Fig. 1 is the front view of the utility model embodiment;

图2为本实用新型实施例的侧视图。 Fig. 2 is a side view of the utility model embodiment.

具体实施方式 detailed description

参照图1和图2,本实用新型一种滚筒式堆肥翻堆机,包括布置在物料堆两侧的导轨和横跨物料堆滚动连接在两侧导轨上的机架20,其中一侧导轨高于另一侧导轨,还包括一端传动连接在机架20一侧的滚筒30,滚筒30外圆周设有多个用以翻抛物料的翻抛刀片31。 Referring to Fig. 1 and Fig. 2, a drum type compost turning machine of the present invention comprises guide rails arranged on both sides of the material pile and a frame 20 rollingly connected to the guide rails on both sides across the material pile, wherein the guide rail on one side is as high as On the other side of the guide rail, there is also a drum 30 with one end connected to the side of the frame 20 through transmission. The outer circumference of the drum 30 is provided with a plurality of flipping blades 31 for flipping materials.

其中,两侧导轨分别为第一导轨11和第二导轨12,第一导轨11铺装在地面,第二导轨12铺装在分隔墙13上,第一导轨11与分隔墙13之间构成半开放式的发酵槽,摒弃传统以往双侧分隔墙构成发酵槽的结构形式,只需构建单侧的分隔墙13即可,形成的半开放式的发酵槽使得原料堆与空气能进行更加充分地接触,可有效缩短发酵周期,提高堆肥质量。 Wherein, the guide rails on both sides are the first guide rail 11 and the second guide rail 12 respectively, the first guide rail 11 is paved on the ground, the second guide rail 12 is paved on the partition wall 13, and the first guide rail 11 and the partition wall 13 form a half The open fermentation tank abandons the traditional structure of the fermentation tank formed by double-sided partition walls, and only needs to build a single-side partition wall 13. The semi-open fermentation tank formed allows the raw material pile and the air to be more fully integrated. Contact can effectively shorten the fermentation cycle and improve the quality of compost.

机架20呈L形,由水平机架21与竖直机架22垂直焊接构成,竖直机架22底端与第一导轨11之间通过第一滚轮23连接在一起,水平机架21左端与分隔墙13上的第二导轨12通过第二滚轮24连接在一起,机架20内安装有同步驱动第一滚轮23和第二滚动24转动的减速驱动机构40,减速驱动机构40与第一滚轮23之间通过链条链轮传动连接,减速驱动机构40与第二滚轮24之间通过转轴传动连接,减速驱动机构40工作驱动第一滚轮23、第二滚动24同步转动,从而驱动机架20沿导轨方向往复移动。 The frame 20 is L-shaped, and is formed by vertical welding of a horizontal frame 21 and a vertical frame 22. The second guide rail 12 on the partition wall 13 is connected together by the second roller 24, and the deceleration drive mechanism 40 that synchronously drives the first roller 23 and the second roller 24 to rotate is installed in the frame 20, and the deceleration drive mechanism 40 is connected with the first The rollers 23 are connected by a chain sprocket transmission, and the deceleration drive mechanism 40 and the second roller 24 are connected by a rotating shaft transmission. The deceleration drive mechanism 40 works to drive the first roller 23 and the second roller 24 to rotate synchronously, thereby driving the frame 20 Move back and forth along the guide rail.

滚筒30呈水平布置在水平机架21下方,竖直机架22内具有驱动该滚筒30运转的驱动机构50,滚筒30的右端支承在竖直机架22上并与驱动机构50通过联轴器传动连接,滚筒30的左端则通过吊臂25悬吊,使得滚筒30水平布置在水平机架21下方。 The drum 30 is horizontally arranged below the horizontal frame 21, and the vertical frame 22 has a driving mechanism 50 that drives the operation of the drum 30. The right end of the drum 30 is supported on the vertical frame 22 and is connected with the driving mechanism 50 through a coupling Transmission connection, the left end of the drum 30 is suspended by the boom 25, so that the drum 30 is horizontally arranged below the horizontal frame 21.

滚筒30上的翻抛刀片31沿滚筒30的轴向呈螺旋状间隔交错排列,轴向相邻的翻抛刀片31应该间隔错开,从而避免过多的翻抛刀片31同时翻抛物料,有效降低滚筒的功率。同时,翻抛刀片31采用可拆卸式安装在滚筒30上,当个别翻抛刀片31出现损耗或需要翻抛不同物料时,可相应拆卸更换个别翻抛刀片31。 The turning and throwing blades 31 on the drum 30 are arranged in a helical interval and staggered along the axial direction of the drum 30, and the axially adjacent turning and throwing blades 31 should be staggered at intervals, so as to avoid too many turning and throwing blades 31 turning and throwing materials at the same time, effectively reducing the The power of the drum. Simultaneously, the flipping blades 31 are detachably mounted on the drum 30. When individual flipping blades 31 are worn out or different materials need to be flipped, the individual flipping blades 31 can be disassembled and replaced accordingly.

上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型不限于上述实施方式,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。 The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Various changes are made.

Claims (5)

1. a drum-type compost turnover apparatus, it is characterized in that: comprise the guide rail that is arranged in bank both sides and to roll the frame be connected on two side rails across bank, wherein guide rail described in side is higher than opposite side guide rail, also comprising one end is in transmission connection at the cylinder of frame side, and described cylinder excircle is provided with and multiplely turns over throwing blade in order to what turn over cast material.
2. drum-type compost turnover apparatus according to claim 1, is characterized in that: described in turn over throw blade vertically in the shape of a spiral interleaved be arranged on cylinder.
3. drum-type compost turnover apparatus according to claim 1, is characterized in that: described in turn over and throw that blade is detachable is connected on cylinder.
4. the drum-type compost turnover apparatus according to claim 1,2 or 3, it is characterized in that: described frame comprises horizontal frames connected vertically and upright frame, the driving mechanism that head roll rotates is provided with in described upright frame, described cylinder one end to stretch in upright frame and is in transmission connection with driving mechanism, the described cylinder the other end and be provided with arm between the horizontal frames of top.
5. drum-type compost turnover apparatus according to claim 4, it is characterized in that: the described guide rail of both sides is respectively the first guide rail and the second guide rail, the first roller be connected with the first track roller is provided with in described upright frame bottom, the second roller be connected with the second track roller is provided with in described horizontal frames one end, the synchronous speed reduction driving mechanism for power driving the first roller and the second roll rotational is provided with in described frame, be in transmission connection by chain sprocket between described speed reduction driving mechanism for power and the first roller, be connected by rotating shaft transmission between described speed reduction driving mechanism for power with the second roller.
CN201520746580.9U 2015-09-23 2015-09-23 Drum -type compost turns over a heap machine Expired - Lifetime CN205061914U (en)

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CN105685282A (en) * 2016-04-18 2016-06-22 梧州市自动化技术研究开发院 Tealeaf raking structure of tealeaf overturning machine
CN105767284A (en) * 2016-04-18 2016-07-20 梧州市自动化技术研究开发院 Improved tea pile-turning machine tea poking wheel
CN105767285A (en) * 2016-04-18 2016-07-20 梧州市自动化技术研究开发院 Improved de-caking mechanism for tea leaf pile turning machine
CN105851298A (en) * 2016-04-18 2016-08-17 梧州市自动化技术研究开发院 Tea stirring wheel of tea pile turning machine
CN105875898A (en) * 2016-04-18 2016-08-24 梧州市自动化技术研究开发院 Tea pushing aside mechanism of tea leaf pile-turning machine
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CN106631221A (en) * 2016-12-13 2017-05-10 徐工集团工程机械股份有限公司科技分公司 Overturning mechanism for ground stacking fermentation
CN106882982A (en) * 2016-06-28 2017-06-23 保定市金甲农牧机械有限公司 A kind of turning machine cylinder for processing sludge
CN106986667A (en) * 2016-06-28 2017-07-28 保定市金甲农牧机械有限公司 A kind of turning machine cylinder for handling feces of livestock and poultry
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CN109138036A (en) * 2018-11-06 2019-01-04 北京林业大学 One kind being applied to fermentation vat and is based on the dismountable slot type heap turning over device of Platform of Excavators
CN116553960A (en) * 2023-05-31 2023-08-08 机科发展科技股份有限公司 A turning drum and method for simultaneously realizing turning and crushing functions
CN116606173A (en) * 2023-05-31 2023-08-18 机科发展科技股份有限公司 Pile turning roller capable of realizing convex top surface of pile body and method
CN116621626A (en) * 2023-05-31 2023-08-22 机科发展科技股份有限公司 A turning drum and method capable of realizing the concave shape of the top surface of the pile body

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CN105685282A (en) * 2016-04-18 2016-06-22 梧州市自动化技术研究开发院 Tealeaf raking structure of tealeaf overturning machine
CN105767285A (en) * 2016-04-18 2016-07-20 梧州市自动化技术研究开发院 Improved de-caking mechanism for tea leaf pile turning machine
CN105851298A (en) * 2016-04-18 2016-08-17 梧州市自动化技术研究开发院 Tea stirring wheel of tea pile turning machine
CN105875898A (en) * 2016-04-18 2016-08-24 梧州市自动化技术研究开发院 Tea pushing aside mechanism of tea leaf pile-turning machine
CN105875897A (en) * 2016-04-18 2016-08-24 梧州市自动化技术研究开发院 Tea pushing aside wheel of tea leaf pile-turning machine
CN105767284A (en) * 2016-04-18 2016-07-20 梧州市自动化技术研究开发院 Improved tea pile-turning machine tea poking wheel
CN106986671A (en) * 2016-06-28 2017-07-28 保定市金甲农牧机械有限公司 A kind of turning machine cylinder for handling dirty soil
CN106882982A (en) * 2016-06-28 2017-06-23 保定市金甲农牧机械有限公司 A kind of turning machine cylinder for processing sludge
CN106986667A (en) * 2016-06-28 2017-07-28 保定市金甲农牧机械有限公司 A kind of turning machine cylinder for handling feces of livestock and poultry
CN106631221A (en) * 2016-12-13 2017-05-10 徐工集团工程机械股份有限公司科技分公司 Overturning mechanism for ground stacking fermentation
CN109138036A (en) * 2018-11-06 2019-01-04 北京林业大学 One kind being applied to fermentation vat and is based on the dismountable slot type heap turning over device of Platform of Excavators
CN116553960A (en) * 2023-05-31 2023-08-08 机科发展科技股份有限公司 A turning drum and method for simultaneously realizing turning and crushing functions
CN116606173A (en) * 2023-05-31 2023-08-18 机科发展科技股份有限公司 Pile turning roller capable of realizing convex top surface of pile body and method
CN116621626A (en) * 2023-05-31 2023-08-22 机科发展科技股份有限公司 A turning drum and method capable of realizing the concave shape of the top surface of the pile body

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