CN205015280U - 一种液压胶管中胶片缺胶报警记录装置 - Google Patents

一种液压胶管中胶片缺胶报警记录装置 Download PDF

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CN205015280U
CN205015280U CN201520718340.8U CN201520718340U CN205015280U CN 205015280 U CN205015280 U CN 205015280U CN 201520718340 U CN201520718340 U CN 201520718340U CN 205015280 U CN205015280 U CN 205015280U
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photoelectric sensor
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田海涛
肖鹏涛
林春喜
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LUOHE BONWELL RUBBER Co Ltd
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Abstract

本实用新型提供一种液压胶管中胶片缺胶报警记录装置，包括光电传感器、PLC、报警器，光电传感器、报警器分别通过导线与PLC连接。所述液压胶管中胶片缺胶报警记录装置能够在中层胶薄片缠绕过程中缺胶时自动报警并记录，方便液压胶管制造过程中及时处理，提高质量控制与管理水平，减少残次品数量。

Description

一种液压胶管中胶片缺胶报警记录装置
技术领域
本实用新型涉及一种液压胶管制造过程质量检测控制装置，具体涉及一种液压胶管中胶片缺胶报警记录装置。
背景技术
在液压胶管制造过程中，需要将含管芯内层胶管在缠绕机或编织机上缠绕上镀铜钢丝形成骨架层，同时将压延机压成的中层胶薄片用缠绕机缠绕在每两层镀铜钢丝间。在中层胶薄片缠绕过程中，如果发生前圈和后圈没有搭接，两层镀铜钢丝间就会缺胶，，两层镀铜钢丝层间就缺失应有的附着力，两层镀铜钢丝之间不能粘接成为一个整体，严重影响液压胶管的质量。在现有技术中，为防止液压胶管中胶片缺胶，操作人员在操作过程中会有意识的增加中间胶层搭头宽度，并且增加中胶片缺胶观察记录人员，增加企业用工成本，而骨架层间的中间胶层搭头宽度过大，不但增加用胶量，还会导致胶管壁厚偏差过大，如果壁厚偏差超过允许的范围，将会影响接着的密封性和抗拔脱强度，甚至会造成胶管总成接头部分偏斜。
发明内容
本实用新型提供一种液压胶管中胶片缺胶报警记录装置，所述液压胶管中胶片缺胶报警记录装置能够在中层胶薄片缠绕过程中缺胶时自动报警并记录，方便液压胶管制造过程中及时处理，提高质量控制与管理水平，减少残次品数量。
本实用新型提供所述液压胶管中胶片缺胶报警记录装置，包括光电传感器、PLC、报警器，光电传感器、报警器分别通过导线与PLC连接，所述光电传感器安装在中层胶薄片缠绕管侧方检测缠绕中胶片是否缺胶，并把信号传给PLC；所述PLC根据接收的来自所述光电传感器的缺胶状态信号控制报警器报警。
所述液压胶管中胶片缺胶报警记录装置还包括计数轮，所述计数轮通过导线与PLC连接，计数轮用来确定中层胶薄片缠绕管缺胶时的缺胶位置。
所述PLC上设置有数据导出接口，用以导出中层胶薄片缠绕过程质量数据，必要时导出并打印数据，方便产品质量的处置与追溯。
本实用新型所述液压胶管中胶片缺胶报警记录装置，所述光电传感器通过把中层胶薄片缠绕管上镀铜钢丝与中胶片的光强度的不同转换成电信号的变化来实现检测是否缺胶，所述液压胶管中胶片缺胶报警记录装置不仅比人工观察缺胶可靠，并且缺胶位置数据准确，方便下道工序查找补救，方便产品质量的追溯。
附图说明
图1为本实用新型结构示意图。
具体实施方式
以下结合附图对本实用新型的具体实施方式作出进一步说明;
如图1所示，本实用新型提供所述液压胶管中胶片缺胶报警记录装置，包括PLC1、光电传感器2、报警器3，光电传感器2、报警器3分别通过导线与PLC1连接，所述光电传感器2安装在中层胶薄片缠绕管6侧方检测缠绕的中胶片缠绕是否缺胶，并把信号传给PLC1；所述PLC1根据接收的来自所述光电传感器2的缺胶状态信号控制报警器3报警。
所述液压胶管中胶片缺胶报警记录装置还包括计数轮4，所述计数轮4通过导线与PLC1连接，计数轮4用来确定中层胶薄片缠绕管6缺胶时的缺胶位置。
所述PLC1上设置有数据导出接口5，用以导出中层胶薄片缠绕过程质量数据，必要时导出并打印数据，方便产品质量的处置与追溯。

Claims (3)

1.一种液压胶管中胶片缺胶报警记录装置，包括光电传感器、PLC、报警器，所述光电传感器、报警器分别通过导线与PLC连接，所述光电传感器安装在中层胶薄片缠绕管侧方检测缠绕中胶片是否缺胶，并把信号传给PLC；所述PLC根据接收的来自所述光电传感器的缺胶状态信号控制报警器报警。
2.权利要求1所述液压胶管中胶片缺胶报警记录装置，其特征在于还包括计数轮，所述计数轮通过导线与PLC连接。
3.权利要求1所述液压胶管中胶片缺胶报警记录装置，其特征在于所述PLC上设置有数据导出接口。
CN201520718340.8U 2015-09-17 2015-09-17 一种液压胶管中胶片缺胶报警记录装置 Expired - Fee Related CN205015280U (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107228108A (zh) * 2017-08-10 2017-10-03 张正云 一种液压气动增压缸压力缸报警装置
CN113858670A (zh) * 2021-09-26 2021-12-31 李建林 一种多层橡胶软管生产加工工艺

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107228108A (zh) * 2017-08-10 2017-10-03 张正云 一种液压气动增压缸压力缸报警装置
CN113858670A (zh) * 2021-09-26 2021-12-31 李建林 一种多层橡胶软管生产加工工艺
CN113858670B (zh) * 2021-09-26 2024-03-15 枣庄金福莱克斯橡塑科技有限公司 一种多层橡胶软管生产加工设备及加工工艺

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