CN204700135U - A kind of integrated ceiling panel production line - Google Patents

Abstract

The utility model relates to a kind of integrated ceiling panel production line.Existing processing needs manual operation, complex procedures and easily cause security incident.The utility model comprises feeding device, flattening device and panel processing unit (plant), described processing unit (plant) comprises punch press, the anterior port of continuous mould is provided with step-wise feed mechanism, continuous mould comprises cope match-plate pattern and lower bolster, cope match-plate pattern comprises leading face and upper rear working face, lower bolster comprises lower leading face and lower rear working face, and cope match-plate pattern and lower bolster are all in long plate shape, and cope match-plate pattern and lower bolster are provided with corner cut structure, cut off structure and molding structure.Being integrated into originally needing the operation of independently being processed by multiple devices in an equipment and carrying out, utilize step feeder to realize impersonal force accurate feeding, both effectively enhanced productivity, also avoiding the generation of security incident by reducing manual operation.

Description

A kind of integrated ceiling panel production line

Technical field

The utility model relates to Integral ceiling field, is specifically related to a kind of machining production line.

Background technology

Integral ceiling is widely used in interior decoration, by fixing main joist and triangular keel at indoor top surface, then being fastened on triangular keel by the panel produced in advance, realizing Fast Installation.When producing Integral ceiling panel, usually needing through multiple working procedure, comprising: 1, by the long plate shape raw material decurl of rolling, making it meet panel processing request; 2, the long plate shape raw material in volume is cut into the fritter meeting panel size; 3, panel is put into punch press by four clipped corners of panel; 4, the raised line of snapping triangular keel is used in four limit compactings of panel; 5, panel is compressing, comprise pressing panel pattern and panel four edges are bent to form the connection flanging mated with triangular keel.Above-mentioned steps needs to complete separately in the manually-operated equipment of multiple stage, and every platform equipment can only complete a procedure, both complex process, cost of labor is high, production efficiency is low, and production cost is high, also easily can cause security incident because of the manual material-feeding and fetching of operating personnel.

Utility model content

In order to solve the deficiencies in the prior art, the utility model provides a kind of integrated ceiling panel production line, utilizes sequential templet and step-wise feed device to realize panel automated production, both ensures production efficiency, and can also avoid security incident.

The utility model realizes in the following manner: a kind of integrated ceiling panel production line, comprise the feeding device of linearly pitch arrangement, flattening device and panel processing unit (plant), described feeding device, a linearity panel processing channel is formed between flattening device and panel processing unit (plant), described processing unit (plant) comprises the punch press of a band continuous mould, the anterior port of described continuous mould is provided with a step-wise feed mechanism, described continuous mould comprises cope match-plate pattern and the lower bolster of coupling, cope match-plate pattern comprises the upper leading face and upper rear working face that are positioned at its lower surface both sides, described lower bolster comprises the lower leading face and lower rear working face that are positioned at its lower surface both sides, described cope match-plate pattern and lower bolster are all in long plate shape, the working face in opposite directions of described cope match-plate pattern and lower bolster is provided with the linearly corner cut structure arranged continuously successively, cut off structure and molding structure, pass through feeding device, flattening device and step-wise feed mechanism realize raw material stable supplying, continuous panel processing operation is realized by the vertical matched moulds of continuous mould.The continuous mould simultaneously can carry out corner cut operation by setting up, cutting off operation and operations for forming was undertaken originally needing the operation of independently being processed by multiple devices to be integrated in an equipment, and utilize step feeder to realize the automation accurate feeding of impersonal force, both effectively enhanced productivity, reducing cost of labor and production cost, also avoiding the generation of security incident by reducing manual operation.When producing, the raw material of rolling is placed on feeding device, realizes flattening rectification work, then is admitted to rapid processing in the punch press with continuous mould and becomes product, form automatic production line in raw material flattening device.Described upper leading face and lower leading face coordinate the front operate portions of formation, described rear working face and lower rear working face coordinate the rear operate portions of formation, chamfering mechanism, shut-off mechanism and shaping mechanism are successively set on mould, after when producing, in the raw material of volume, by step-wise feed mechanism, operate portions is sent in the past, finished product is formed by front operate portions and the twice matched moulds compacting of rear operate portions, in twice matched moulds gap, raw material plate is again by the operate portions backward operation portion conveying in the past of step-wise feed mechanism, raw material realizes corner cutting in front operate portions by chamfering mechanism, for subsequent edges bending is prepared, after raw material is admitted to rear operate portions, panel is realized and stock roll departs from by shut-off mechanism, realize the compacting of panel decorative pattern and edge bending forming by shaping mechanism simultaneously, afterwards before next matched moulds by the panel ejection die of subsequent delivery, realize continuous production.

As preferably, described corner cut structure comprises the stripping and slicing that is arranged on leading face and runs through the dumping pit being arranged on lower leading face, mate between described dumping pit madial wall with described stripping and slicing lateral wall and suit, panel is coordinated by grafting mutual between stripping and slicing with dumping pit and realizes cutting, and described stripping and slicing and dumping pit are four groups and split on four angles of upper leading face and lower leading face; The peritreme outline of stripping and slicing lower surface edge and dumping pit, during due to mould matched moulds, stripping and slicing lateral wall mates with dumping pit madial wall fits, there is not the gap of accommodating panel between the two, so panel realizes cutting under the shearing action of both sides, the corner material of excision can be discharged by the dumping pit running through lower bolster, guarantees to affect next matched moulds work because there are foreign material between template.

As preferably, described molding structure comprises the projection being arranged on rear working face and the ring bar being arranged on lower rear working face, described projection can mate the described ring bar central cavity of embedding, described projection lateral wall and described ring bar madial wall are vertical setting, be reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection and ring bar; When mould is in matched moulds state, owing to being reserved with the gap that width mates with plate thickness between projection lateral wall with ring bar madial wall, make the pressurized bending distortion of panel both sides, and there will not be stressed situation of cutting off, described projection lateral wall and described ring bar madial wall are vertical setting, guarantee that flanging and panel bend at right angles, be convenient to erecting of panel on triangular keel.

As preferably, described cut-out structure comprises one and is arranged on slitting in the middle part of described cope match-plate pattern, and the adjacent wall of described slitting and described lower leading face is fitted and arranged, and described slitting cross section is triangle, and it is vertical plane towards described lower leading face side; Described slitting runs through the transport path of described raw material, mate between the sidewall by slitting sidewall and lower leading face and fit, realize raw material to shear, make to realize departing from rolling raw material after operate portions after the raw material of first time matched moulds compacting is conveyed into, form independent panel, and provide convenient for follow-up bending forming operation; Raised line is that vertical plane is conducive to the shearing raw material that cooperatively interacts near the sidewall of described lower leading face, and another sidewall is oblique, needs activity space during face plate edge bending, and monoclinic phase face is designed to face plate edge bending and provides swing space.

As preferably, described step-wise feed mechanism comprises the delivery wheel that at least one group of opposition is arranged, and described delivery wheel is by driving stepper motor, and the porch of described step-wise feed mechanism is provided with a sheet material received block, exit and the contour setting of described lower leading face.Replace artificial feeding with mechanical feed, effectively avoid work human-equation error and the security incident caused.The delivery wheel of opposition is conflicted in the upper and lower surface of rolling raw material respectively, and utilize stepper motor to realize conveying, in order to ensure delivery precision, the wheel face of delivery wheel is made up of the material that coefficient of friction is higher, preventing from affecting delivery precision because skidding between delivery wheel and rolling raw material, effectively avoiding the situation of product rejection to occur; Sheet material received block plays the effect of buffer accepts rolling raw material, effectively prevents metallic plate deformation bending because concentration of local is stressed, by ensureing that raw material quality guarantees product quality, reduces production cost by reducing scrappage; Exit and the contour setting of described lower leading face, make rolling raw material enter smoothly in continuous mould under step-wise feed mechanism drives.

As preferably, on described upper leading face and upper rear working face, every side is provided with two layering structures, described layering structure comprise one be arranged on leading face strip groove and to be arranged on lower leading face and with the raised line of described matching grooves, described groove and adjacent described in work surface edges of going forward be arranged in parallel; Press strip mechanism, for the formation of the buckle portion for triangular keel snapping, when template is in matched moulds state, leaves gap between groove and raised line, such that panel is curved under groove and raised line effect prolongs distortion, forms the buckle portion being raised in panel surface; Buckle portion when second time matched moulds along with face plate edge bends together.

As preferably, described projection lower surface is equipped with the sunk area surface in the middle part of described raised line the concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection lower surface and described sunk area surface.Because the sunk area surface in the middle part of projection lower surface and described raised line is provided with concave convex texture, the panel surface through second time compacting is made to have pattern; Be reserved with the gap of accommodating panel between projection lower surface and described sunk area surface, and mate with plate thickness, make panel completely can show default concave convex texture, and form the pattern preset.

As preferably, described cope match-plate pattern both sides are provided with limited post, and described lower bolster both sides are provided with the spacing hole of location of planting for described limited post.Limited post and spacing hole coupling are planted, limited post sidewall is vertical working face, spacing hole madial wall is also the vertical working face of coupling, guarantee cope match-plate pattern and lower bolster matched moulds process accurately errorless all the time, effectively prevent from producing because matched moulds departs from the generation that panel is cut by mistake, pattern compacting departs from, bends the defects such as distortion.

As preferably, described flattening device comprises a smooth frame and is arranged on some in smooth frame smoothly to take turns, described smooth middle part of taking turns is in long tubular, two ends are rotatably connected in smooth frame, described smooth take turns in two row and mutual dislocation is stacked, two arrange default smooth passage between smooth wheel, and the entrance point of described smooth passage is provided with a sheet material received block, and the port of export is towards described step-wise feed mechanism.Flattening mechanism is used for smooth rolling raw material, because raw material is wrapped in stock roll with curling state, raw material must be flattened before use, guarantee that the panel produced is plane, smooth wheel is at least 4, and is divided into two rows and is dislocatedly distributed, and rolling raw material is through smooth passage, utilize smooth wheel of equidistant part to realize flattening operation, be convenient to following process; Sheet material received block plays the effect of buffer accepts rolling raw material; Rolling raw material under the pulling of step-wise feed mechanism by smooth passage.

As preferably, described feeding device comprises a feed frame and a distance-sensor, the sidewall of described feed frame is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly, described distance-sensor is arranged on below described multidiameter shaft assembly, the driving mechanism realization rotation that described multidiameter shaft assembly controls by described distance-sensor by one, the lower end of described distance-sensor is fixed in described frame lower, and the induction part of described distance-sensor upper end is arranged upward.Fix stock roll by multidiameter shaft assembly, make feeding device under the control of distance-sensor, to drive raw material to rotate by driving mechanism, be embodied as the object of flattening device continuous feeding; Multidiameter shaft assembly to mate with the middle part axis hole of stock roll by reducing conflicts, smooth rotation under the driving of driving mechanism; Because stock roll is fixed on multidiameter shaft assembly, step-wise feed mechanism is entered through after the smooth passage of flattening device from the strip raw material end that stock roll pulls out, strip raw material between stock roll and flattening device sheet material received block drops and is suspended at above described distance-sensor, and described distance-sensor controls whether to open the driving mechanism provided for oneself by perception and the distance above it between strip raw material; Distance-sensor is arranged on frame lower, namely below multidiameter shaft assembly, and utilizes the induction part arranged to carry out the raw-material tenesmus degree of perception strip upward.

As preferably, described multidiameter shaft assembly comprises a telescoping spindle, be arranged on the guided plate of main shaft near described frame side and the some scattering devices gripper shoe at described main shaft periphery, described telescoping spindle comprises an end and the affixed interior axle of described guided plate and activity and is nested with the outer shaft on described interior axle, be connected by oscillating bar assembly between described outer shaft with described gripper shoe, described guided plate and described driving mechanism link; The axis hole madial wall of gripper shoe for conflicting in the middle part of stock roll, driving mechanism makes main axis by guided plate, and then drives gripper shoe to rotate by the outer shaft of interlock, guarantees stock roll smooth rotation.

As preferably, described oscillating bar assembly comprises the some forks be arranged in parallel, described fork one end is rotatably connected on outer shaft, the other end is rotatably connected in described gripper shoe, described guided plate is provided with the guiding groove outwards distributing setting centered by described interior axle, described gripper shoe one end movably holding, in described guiding groove, drives gripper shoe to move along described guiding groove by mobile outer shaft.Because gripper shoe one end can only be moved along described guiding groove, gripper shoe can only be moved radially along main shaft, when outer shaft moves axially along main shaft, fork can by outer shaft move axially that distance is converted into gripper shoe move radially distance, make the diameter of a circle that formed between gripper shoe variable.

As preferably, described sheet material received block comprises a pedestal, the fixed head that described pedestal comprises two symmetries and the some connecting rods be connected between described fixed head, described connecting rod distributes along the arc top edge of described fixed head, form the curved upper surface of described pedestal, be provided with sheet material position limiting structure between described fixed head, the curved upper surface of sheet material along described pedestal under position limiting structure guides is slided.The sheet material received block with curved upper surface is formed by the fixed head and connecting rod assembling with arc top edge, can slide along described curved upper surface before making the metallic plate in metallic coil continue process equipment after entering, owing to realizing plane-plane contact between curved upper surface energy and metallic plate, play the effect of buffering, connecting rod is arranged along the arc top edge of fixed head, and then determine the profile of curved upper surface, attitude when position limiting structure enters following process equipment for metallic plate of reforming, improves the displacement accuracy of metallic plate.

As preferably, described position limiting structure is at least two groups, often group comprises a linearity slide rail and two and is movably connected in location structure on slide rail, described slide rail is separately fixed on corresponding fixed head by its both ends, described location structure top is a columned directive wheel, bottom is a clamp assemblies be connected with slide rail, and described directive wheel is rotatably connected on described clamp assemblies; The principle of a straight line is determined according to 2, described position limiting structure is at least two groups, and front and back are arranged separately on the mobile route of metallic plate, slide rail two ends are connected across on the fixed head of both sides, the bonding strength between fixed head can be strengthened, also the effect of positioning slide can be played, for position limiting structure provides stable support; Cylindric directive wheel can roll along metal-sheet edges, guiding correction can be carried out to metallic plate, resistance when metallic plate moves can also be effectively reduced, clamp assemblies is for regulating, being fixed on the position on slide rail, determine the spacing between two clamp assemblies according to raw-material width, and then guarantee that metallic plate enters following process equipment (flattening device or step-wise feed mechanism) smoothly.

As preferably, described clamp assemblies comprises the upper grip block be rotationally connected with described directive wheel and the lower grip block mated with upper grip block, described slide rail comprises two guide rods be arranged in parallel, the reserved gap for described clamp assemblies movement between described guide rod, by realizing mobile, location in orbit by the securing member that regulates of degree of tightness between described upper grip block and lower grip block.Be connected by securing member between upper grip block with lower grip block, realize switching between mobile status and positioning states by adjustment securing member degree of tightness; Slide rail is that double joint is arranged, and can play the effect of guiding movement, can also provide stable bite to slide block, and the situation preventing detent mechanism from departing from station because being subject to External Force Acting occurs.

As preferably, described continuous mould back port is provided with a belt conveyor contour with described lower rear working face, a spray equipment is provided with above described belt conveyor, described spray equipment comprises anterior displacement sensor and the spray-painting mechanism at rear portion, and spray equipment is by the panel on displacement sensor perception belt conveyor and control described spray-painting mechanism and carry out spraying operation.The panel machined is pushed on belt conveyor, first fore displacement sensor perception can be placed, when displacement sensor perception and after being triggered, the spray-painting mechanism at Time delay control rear portion sprays product, comprise trade mark logo, date of manufacture and production code member, be convenient to product follow-up management.

The beneficial effects of the utility model: by integration and upgrade existing equipment, and set up and can carry out corner cut operation simultaneously, cut off the continuous mould of operation and operations for forming and replace the step feeder of artificial feeding, the whole-course automation realized from rolling raw material to final products is produced, both effectively enhanced productivity, reducing cost of labor and production cost, also avoiding the generation of security incident by reducing manual operation.

Accompanying drawing explanation

Fig. 1 is the utility model structural representation;

Fig. 2 is feeding device sectional structure schematic diagram;

Fig. 3 is the multidiameter shaft assembly of feeding device structural representation when being in path state;

Fig. 4 is strip raw material between feeding device and flattening device structural representations when being in distance-sensor induction region;

Structural representation when Fig. 5 is the strip raw material disengaging distance-sensor induction region between feeding device and flattening device;

Fig. 6 is the structural representation of cope match-plate pattern working face;

Fig. 7 is the structural representation of lower bolster working face;

Fig. 8 is cope match-plate pattern and lower bolster A-A ' sectional structure schematic diagram when being in die opening state;

Fig. 9 is A-A ' the sectional structure schematic diagram of slitting when carrying out cutting action;

Figure 10 is cope match-plate pattern and lower bolster A-A ' sectional structure schematic diagram when being in matched moulds state;

Figure 11 is sheet material received block structural representation;

Figure 12 is sheet material received block side-looking structural representation;

Figure 13 is position-limit mechanism sectional structure schematic diagram

In figure: 1, cope match-plate pattern, 2, lower bolster, 3, upper leading face, 4, working face after upper, 5, lower leading face, 6, working face after lower, 7, stripping and slicing, 8, dumping pit, 9, projection, 10, ring bar, 11, groove, 12, raised line, 13, slitting, 14, limited post, 15, spacing hole, 16, feeding device, 17, flattening device, 18, panel processing unit (plant), 19, step-wise feed mechanism, 20, delivery wheel, 21, sheet material received block, 22, smooth frame, 23, smoothly to take turns, 24, feed frame, 25, distance-sensor, 26, multidiameter shaft assembly, 27, interior axle, 28, guided plate, 29, gripper shoe, 30, outer shaft, 31, fork, 32, guiding groove, 33, fixed head, 34, connecting rod, 35, position limiting structure, 36, slide rail, 37, directive wheel, 38, upper grip block, 39, lower grip block, 40, belt conveyor, 41, spray equipment, 42, displacement sensor, 43, spray-painting mechanism.

Detailed description of the invention

Below in conjunction with specification drawings and specific embodiments, substantive distinguishing features of the present utility model is further described.

A kind of integrated ceiling panel production line as shown in Figure 1, by the feeding device 16 of linearly pitch arrangement, flattening device 17 and panel processing unit (plant) 18 form, described feeding device 16, a linearity panel processing channel is formed between flattening device 17 and panel processing unit (plant) 18, described processing unit (plant) comprises the punch press of a band continuous mould, the anterior port of described continuous mould is provided with a step-wise feed mechanism 19, described continuous mould comprises the cope match-plate pattern 1(of coupling as shown in Figure 6) and lower bolster 2(is as shown in Figure 7), cope match-plate pattern 1 comprises the upper leading face 3 and upper rear working face 4 that are positioned at its lower surface both sides, described lower bolster 2 comprises the lower leading face 5 and lower rear working face 6 that are positioned at its lower surface both sides, described cope match-plate pattern 1 and lower bolster 2 are all in long plate shape, the working face in opposite directions of described cope match-plate pattern 1 and lower bolster 2 is provided with the linearly corner cut structure arranged continuously successively, cut off structure and molding structure, by feeding device 16, flattening device 17 and step-wise feed mechanism 19 realize raw material stable supplying, continuous panel processing operation is realized by the vertical matched moulds of continuous mould.

In practical operation, described production line realizes producing by following steps:

One, between feeding device 16 and flattening device 17

1. stock roll being nested with on multidiameter shaft assembly 26, fixing stock roll by driving gripper shoe 29;

2. the strip raw material end of stock roll is connected on flattening device 17, between feeding device 16 and flattening device 17, be reserved with the strip raw material of tenesmus, and distance-sensor 25 can perceives strip raw material;

3. when consumption of raw material, the strip raw material of original tenesmus can be tending towards stretching because constantly entering flattening device 17, strip raw material are caused to depart from the induction region of distance-sensor 25, now, distance-sensor 25 controls driving mechanism running, and lay out more strip raw material from stock roll, make strip raw material again enter induction region and by distance-sensor 25 perception.

Realize feeding device 16 by above-mentioned steps to operate, when there are strip raw material in the induction region of distance-sensor 25, driving mechanism quits work (as shown in Figure 4), when distance-sensor 25 in its induction region cannot perception strip raw material time, driving mechanism work (as shown in Figure 5).

Two, between flattening device 17 and step-wise feed mechanism 19

Described flattening device 17 comprises a smooth frame 22 and is arranged on somely in smooth frame 22 smoothly takes turns 23, described smooth take turns 23 in the middle part of in long tubular, two ends are rotatably connected in smooth frame 22, described smooth take turns 23 in two row and mutual dislocation is stacked, two row smooth take turns 23 between preset smooth passage, the entrance point of described smooth passage is provided with a sheet material received block 21, and the port of export is towards described step-wise feed mechanism 19.Receive from the rolling raw material on feeding device 16 by sheet material received block 21, flattening device 17 is by the smooth rolling raw material of taking turns 23 pressings and bending on it.Be admitted in step-wise feed mechanism 19 through smooth rolling raw material.

Three, step-wise feed mechanism 19 and band continuous mould punch press between, raw material is the strip metal raw material of rolling, there is good toughness, easy cutting and bending, the raw material of rolling is equivalent to the affixed formation of some rectangular separate panels, and affixed each panel is accurately sent into operate portions before template by step-wise feed mechanism 19.Step-wise feed mechanism 19 pushes distance at every turn and mates with the size of monolithic finished panel, realizes producing by following steps:

1. first piece of panel rolling raw material being positioned at end is accurately delivered to operate portions before template by step-wise feed mechanism 19;

2. mould carries out die closing operation, such that the first panel corner in front operate portions is cut and edge suppresses fastener;

3. mould carries out mold-break operations, step-wise feed mechanism 19 starts, and the second panel is pushed operate portions before template, the first panel is pushed the rear operate portions of template simultaneously, now the second panel and the first panel are still affixed state (as shown in Figure 8), facilitate the first panel to promote;

4. mould carries out die closing operation, operation during second panel carry out step 2 in front operate portions, simultaneously, first panel realizes departing from the second panel by shut-off mechanism, form independently first piece of panel, and in rear operate portions, realize the first panel decorative pattern compacting and edge bending operation by the mating reaction of projection 9 and ring bar 10 simultaneously;

5. mould carries out mold-break operations, step-wise feed mechanism 19 starts, 3rd panel is pushed operate portions before template, second panel is pushed in the rear operate portions of template simultaneously, because the second panel pushes, the first piece of panel being originally arranged in rear operate portions is pushed on belt conveyor 40, enters subsequent handling.

Four, from punch press to spray equipment 41, product on belt conveyor 40 is successively by displacement sensor 42 and spray-painting mechanism 43, displacement sensor 42 perception product drives spray-painting mechanism 43 by rear delay, time delay and belt conveyor 40 by product by displacement sensor 42 be delivered to place of spray-painting mechanism 43 use time match, dyestuff can be accurately sprayed on product by spray-painting mechanism 43.Finally carry out package handling.

In practical operation, described feeding device 16 comprises feed frame 24 and a distance-sensor, the sidewall of described feed frame 24 is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly 26, described distance-sensor is arranged on below described multidiameter shaft assembly 26, the driving mechanism realization rotation that described multidiameter shaft assembly 26 controls by described distance-sensor by one, the lower end of described distance-sensor 25 is fixed in described frame lower, and the induction part of described distance-sensor 25 upper end is arranged upward.Described multidiameter shaft assembly 26 comprises a telescoping spindle, be arranged on the guided plate 28 of main shaft near described frame side and the some scattering devices gripper shoe 29 at described main shaft periphery, described telescoping spindle comprises an end and the affixed interior axle 27 of described guided plate 28 and activity and is nested with the outer shaft 30 on described interior axle 27, be connected by fork 31 assembly between described outer shaft 30 with described gripper shoe 29, described guided plate 28 links (as shown in Figure 2) with described driving mechanism; Described fork 31 assembly comprises the some forks be arranged in parallel 31, described fork 31 one end is rotatably connected on outer shaft 30, the other end is rotatably connected in described gripper shoe 29, described guided plate 28 is provided with the guiding groove 32 outwards distributing setting centered by described interior axle 27, described gripper shoe 29 one end movably holding, in described guiding groove 32, drives gripper shoe 29 to move (as shown in Figure 3) along described guiding groove 32 by mobile outer shaft 30.

In practical operation, the induction region of distance-sensor 25 arrange meet strip raw material can not because of excessive tenesmus with the situation of earth surface, effectively prevent foreign matter to be bonded on raw material.

In practical operation, having between described interior axle 27 and outer shaft 30 can the function of axial translation and linkage rotation mutually, can be oil cylinder or air cylinder structure aborning, comprise cylinder body and be plugged on the telescopic shaft in cylinder body, cylinder body forms outer shaft 30, telescopic shaft forms main shaft, and the overhanging end of telescopic shaft is fixed on guided plate 28; Linkage structure between interior axle 27 and outer shaft 30 can be also screw structure or rack structure, all can realize above-mentioned functions, all should be considered as specific embodiment of the utility model.

In practical operation, the driving mechanism that described feeding device 16 is provided for oneself comprises a motor and one and the gearbox of motor linkage, the power shaft of described gearbox is connected with motor, output shaft be connected with described guided plate 28 between the outer defeated axle of described gearbox and interior axle 27 be preferably concentric arrange, be beneficial to stock roll smooth rotation; Described motor is preferably stepper motor, and then better drives precision for feeding device 16 provides.

In practical operation, described sheet material received block 21 comprises a pedestal (as shown in figure 11), the fixed head 33 that described pedestal comprises two symmetries and the some connecting rods 34 be connected between described fixed head 33, described connecting rod 34 distributes along the arc top edge of described fixed head 33, form the curved upper surface of described pedestal, be provided with sheet material position limiting structure 35 between described fixed head 33, the curved upper surface of sheet material along described pedestal under position limiting structure 35 guides is slided; Described position limiting structure 35 is at least two groups, often group comprises a linearity slide rail 36 and two and is movably connected in location structure (as shown in figure 12) on slide rail 36, described slide rail 36 is separately fixed on corresponding fixed head 33 by its both ends, described location structure top is a columned directive wheel 37, bottom is a clamp assemblies be connected with slide rail 36, and described directive wheel 37 is rotatably connected on described clamp assemblies; Described clamp assemblies comprises a upper grip block 38 be rotationally connected with described directive wheel 37 and a lower grip block 39(mated with upper grip block 38 as shown in figure 13), described slide rail 36 comprises two guide rods be arranged in parallel, the reserved gap for described clamp assemblies movement between described guide rod, by realizing mobile, location in orbit by the securing member that regulates of degree of tightness between described upper grip block 38 and lower grip block 39.The receiving terminal of described arc top edge is arranged obliquely, and output is horizontally disposed with; The output of described fixed head 33 is provided with a vertical flat end face, and the output of described fixed head 33 has some connecting holes; Described connecting rod 34 cross section is circular, has smooth surface; Described directive wheel 37 bottom margin is provided with position limiting convex ring.

In practical operation, need to adjust two groups of position limiting structures 35 according to raw-material width, make position limiting structure 35 simultaneously two requirements: the first, two directive wheel 37 spacing in each position limiting structure 35 are mated with raw material width; The homonymy directive wheel 37 of second, two groups of position limiting structures 35, all in the preset path of metallic plate, makes metallic plate can enter in step-wise feed mechanism 19 according to the attitude of processing request and direction.

In practical operation, the cross section of described connecting rod 34 is circular, also can be other shape, as long as have without corner angle and ganoid feature, specific embodiment of the utility model all should be considered as, such as adopt cross section to be square connecting rod 34, and the corner of square connecting rod 34 wear into fillet structure, also can realize above-mentioned functions.

In practical operation, quantity and the installation site of described connecting rod 34 can be determined according to actual conditions, preferably be at least three, and and two groups of position limiting structure 35 intervals arrange, when the arc top edge of fixed head 33 is longer or metallic plate is heavier, connecting rod 34 quantity can be increased, increase the contact area between metallic plate and curved upper surface with this, all should specific embodiment of the utility model be considered as.

In practical operation, the forward surface of described upper grip block 38 and lower grip block 39 is equipped with the step surface mated with described slide rail 36, by the step surface clamping slide rail 36 of coupling when making grip block 38 and lower grip block 39 mutually draw close.

In practical operation, the curved profile of described fixed head 33 top edge can be determined according to raw material situation, when raw material hardness is high, when deformability is less, curved profile can be arranged to large footpath arc, when raw-material deformability is larger, path arc can be used, all should specific embodiment of the utility model be considered as.

In practical operation, described step-wise feed mechanism 19 comprises the delivery wheel 20 that at least one group of opposition is arranged, described delivery wheel 20 is by driving stepper motor, and the porch of described step-wise feed mechanism 19 is provided with a sheet material received block 21, exit and the contour setting of described lower leading face 5.Described delivery wheel 20 adopts rubber wheel, with the frictional force improved and between rolling raw material.

In practical operation, described corner cut structure comprises the stripping and slicing 7 that is arranged on leading face 3 and runs through the dumping pit 8 being arranged on lower leading face 5, mate between described dumping pit 8 madial wall with described stripping and slicing 7 lateral wall and suit, panel is coordinated realized cutting by mutual grafting between stripping and slicing 7 with dumping pit 8, and described stripping and slicing 7 and dumping pit 8 are four groups and split on four angles of upper leading face 3 and lower leading face 5; Described molding structure comprises the projection 9 being arranged on rear working face 4 and the ring bar 10 being arranged on lower rear working face 6, described projection 9 can mate described ring bar 10 central cavity of embedding, described projection 9 lateral wall and described ring bar 10 madial wall are vertical setting, be reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection 9 and ring bar 10; Described cut-out structure comprises one and is arranged on slitting 13 in the middle part of described cope match-plate pattern 1, and described slitting 13 is fitted with the adjacent wall of described lower leading face 5 and arranged, and described slitting 13 cross section is triangle, and it is vertical plane towards described lower leading face 5 side; On described upper leading face 3 and upper rear working face 4, every side is provided with two layering structures, described layering structure comprises one and is arranged on the strip groove 11 of leading face 3 and is arranged on the raised line 12 mated on lower leading face 5 and with described groove 11, and described groove 11 is arranged with adjacent described upper leading face 3 sides aligned parallel; Described projection 9 lower surface is equipped with the sunk area surface in the middle part of described raised line 12 concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection 9 lower surface and described sunk area surface.Described cope match-plate pattern 1 both sides are provided with limited post 14, and described lower bolster 2 both sides are provided with the spacing hole 15 for described limited post 14 plant location.

In practical operation, the enough face plate edge of height of described ring bar 10 bend because of stressed, panel after can conveniently bending departs from from ring bar 10 medial recess region, can also effectively postpone the bending time, for shear time reserved by shut-off mechanism, only after shut-off mechanism completes panel cutting operation, ring bar 10 ability and projection 9 carry out bending operation smoothly.Preferred version, when template is in die opening state, vertical range between the upper surface of ring bar 10 and the lower surface of projection 9 is greater than the vertical range between slitting 13 lower limb and lower leading face 5 edge, when making mould carry out matched moulds operation, panel can first carry out cut-out operation (as shown in Figure 9) because slitting 13 first contacts with the edge of lower leading face 5, bending operation (as shown in Figure 10) can be carried out because ring bar 10 upper surface contacts with projection 9 afterwards, effectively prevent the situation that cannot complete bending operation because panel is not also detached into roll of material from occurring.

In practical operation, oblique angle of described slitting 13, to meet premised on the required swing space of face plate edge bending, also can be arranged to cambered surface, all should become specific embodiment of the utility model.

In practical operation, rectangular panel preferably processed by mould of the present utility model, has both been convenient to each component processing, effectively can also improve raw material utilization efficiency.When processing rectangular faceplate, the stripping and slicing 7 of chamfering mechanism and blowpit are all positioned at square panel surrounding, groove 11 in press strip mechanism and raised line 12 are linearity, slitting 13 in shut-off mechanism is in the linearity laterally running through panel mobile route, projection 9 in shaping mechanism is the rectangle of coupling, and ring bar 10 is the rectangle ring of coupling.

In practical operation, described cope match-plate pattern 1 and lower bolster 2 are arranged on punch press by securing member, and configure step-wise feed mechanism 19 realization production.

In practical operation, described continuous mould back port is provided with a belt conveyor 40 contour with described lower rear working face 6, a spray equipment 41 is provided with above described belt conveyor 40, described spray equipment comprises anterior displacement sensor 42 and the spray-painting mechanism 43 at rear portion, and spray equipment 41 is by the panel on displacement sensor 42 perception belt conveyor 40 and control described spray-painting mechanism 43 and carry out spraying operation.

In practical operation, the contour setting of outlet and step-wise feed mechanism 19 of described flattening device 17, effectively reduces the situation that the rolling raw material because of difference in height between flattening device 17 and step-wise feed mechanism 19 bends.

Claims (10)

1. an integrated ceiling panel production line, comprise the feeding device (16) of linearly pitch arrangement, flattening device (17) and panel processing unit (plant) (18), it is characterized in that described feeding device (16), a linearity panel processing channel is formed between flattening device (17) and panel processing unit (plant) (18), described processing unit (plant) comprises the punch press of a band continuous mould, the anterior port of described continuous mould is provided with a step-wise feed mechanism (19), described continuous mould comprises cope match-plate pattern (1) and the lower bolster (2) of coupling, cope match-plate pattern (1) comprises the upper leading face (3) and upper rear working face (4) that are positioned at its lower surface both sides, described lower bolster (2) comprises the lower leading face (5) and lower rear working face (6) that are positioned at its lower surface both sides, described cope match-plate pattern (1) and lower bolster (2) are all in long plate shape, the working face in opposite directions of described cope match-plate pattern (1) and lower bolster (2) is provided with the linearly corner cut structure arranged continuously successively, cut off structure and molding structure, by feeding device (16), flattening device (17) and step-wise feed mechanism (19) realize raw material stable supplying, continuous panel processing operation is realized by the vertical matched moulds of continuous mould.

2. a kind of integrated ceiling panel production line according to claim 1, it is characterized in that described corner cut structure comprises the stripping and slicing (7) that is arranged on leading face (3) and runs through the dumping pit (8) being arranged on lower leading face (5), mate between described dumping pit (8) madial wall with described stripping and slicing (7) lateral wall and suit, panel is coordinated realized cutting by mutual grafting between stripping and slicing (7) with dumping pit (8), and described stripping and slicing (7) and dumping pit (8) are four groups and split on four angles of upper leading face (3) and lower leading face (5); Described molding structure comprises the projection (9) being arranged on rear working face (4) and the ring bar (10) being arranged on lower rear working face (6), described projection (9) can mate described ring bar (10) central cavity of embedding, described projection (9) lateral wall and described ring bar (10) madial wall are vertical setting, be reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection (9) and ring bar (10); Described cut-out structure comprises the slitting (13) that is arranged on described cope match-plate pattern (1) middle part, described slitting (13) is fitted with the adjacent wall of described lower leading face (5) and is arranged, described slitting (13) cross section is triangle, and it is vertical plane towards described lower leading face (5) side.

3. a kind of integrated ceiling panel production line according to claim 2, it is characterized in that described step-wise feed mechanism (19) comprises the delivery wheel (20) of at least one group of opposition setting, described delivery wheel (20) passes through driving stepper motor, the porch of described step-wise feed mechanism (19) is provided with a sheet material received block (21), exit and described lower leading face (5) contour setting.

4. a kind of integrated ceiling panel production line according to claim 2, it is characterized in that described upper leading face (3) and the upper every side of upper rear working face (4) are provided with two layering structures, described layering structure comprises one and is arranged on the strip groove (11) of leading face (3) and is arranged on the upper and raised line (12) mated with described groove (11) of lower leading face (5), and described groove (11) and adjacent described upper leading face (3) sides aligned parallel are arranged; Described projection (9) lower surface is equipped with the sunk area surface at described raised line (12) middle part the concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection (9) lower surface and described sunk area surface; Described cope match-plate pattern (1) both sides are provided with limited post (14), and described lower bolster (2) both sides are provided with the spacing hole (15) for described limited post (14) plant location.

5. a kind of integrated ceiling panel production line according to claim 3, it is characterized in that described flattening device (17) comprises a smooth frame (22) and is arranged on that smooth frame (22) is upper somely smoothly to take turns (23), described smooth (23) middle part of taking turns is in long tubular, two ends are rotatably connected in smooth frame (22), described smooth take turns (23) in two row and mutual dislocation is stacked, the smooth wheel between (23) of two rows presets smooth passage, the entrance point of described smooth passage is provided with a sheet material received block (21), the port of export is towards described step-wise feed mechanism (19).

6. a kind of integrated ceiling panel production line according to claim 3, it is characterized in that described feeding device (16) comprises a feed frame (24) and a distance-sensor (25), the sidewall of described feed frame (24) is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly (26), described distance-sensor (25) is arranged on described multidiameter shaft assembly (26) below, the driving mechanism realization rotation that described multidiameter shaft assembly (26) controls by described inductor by one, the lower end of described distance-sensor (25) is fixed in described frame lower, the induction part of described distance-sensor (25) upper end is arranged upward.

7. a kind of integrated ceiling panel production line according to claim 6, it is characterized in that described multidiameter shaft assembly (26) comprises a telescoping spindle, be arranged on the guided plate (28) of main shaft near described frame side and the some scattering devices gripper shoe (29) at described main shaft periphery, described telescoping spindle comprises an end and the affixed interior axle (27) of described guided plate (28) and activity and is nested with the outer shaft (30) on described interior axle (27), be connected by fork (31) assembly between described outer shaft (30) with described gripper shoe (29), described guided plate (28) and described driving mechanism link, described fork (31) assembly comprises the some forks be arranged in parallel (31), described fork (31) one end is rotatably connected on outer shaft (30), the other end is rotatably connected in described gripper shoe (29), described guided plate (28) is provided with the guiding groove (32) outwards distributing setting centered by described interior axle (27), described gripper shoe (29) one end movably holding, in described guiding groove (32), drives gripper shoe (29) mobile along described guiding groove (32) by mobile outer shaft (30).

8. a kind of integrated ceiling panel production line according to claim 5, it is characterized in that described sheet material received block (21) comprises a pedestal, the fixed head (33) that described pedestal comprises two symmetries and the some connecting rods (34) be connected between described fixed head (33), described connecting rod (34) distributes along the arc top edge of described fixed head (33), form the curved upper surface of described pedestal, be provided with sheet material position limiting structure (35) between described fixed head (33), the curved upper surface of sheet material along described pedestal under position limiting structure (35) guides is slided.

9. a kind of integrated ceiling panel production line according to claim 8, it is characterized in that described position limiting structure (35) is at least two groups, often group comprises a linearity slide rail (36) and two and is movably connected in location structure on slide rail (36), described slide rail (36) is separately fixed on corresponding fixed head (33) by its both ends, described location structure top is a columned directive wheel (37), bottom is a clamp assemblies be connected with slide rail (36), and described directive wheel (37) is rotatably connected on described clamp assemblies; Described clamp assemblies comprises the upper grip block (38) be rotationally connected with described directive wheel (37) and the lower grip block (39) mated with upper grip block (38), described slide rail (36) comprises two guide rods be arranged in parallel, the reserved gap for described clamp assemblies movement between described guide rod, between described upper grip block (38) and lower grip block (39) by can the securing member that regulates of degree of tightness realize in orbit mobile, locate.

10. a kind of integrated ceiling panel production line according to claim 5 or 6, it is characterized in that described continuous mould back port is provided with a belt conveyor (40) contour with described lower rear working face (6), described belt conveyor (40) top is provided with a spray equipment (41), described spray equipment comprises anterior displacement sensor (42) and the spray-painting mechanism (43) at rear portion, and spray equipment (41) is by the panel on displacement sensor (42) perception belt conveyor (40) and control described spray-painting mechanism (43) and carry out spraying operation.