CN104826926B - Production line for integrated ceiling panel and processing method thereof - Google Patents
Production line for integrated ceiling panel and processing method thereof Download PDFInfo
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- CN104826926B CN104826926B CN201510231094.8A CN201510231094A CN104826926B CN 104826926 B CN104826926 B CN 104826926B CN 201510231094 A CN201510231094 A CN 201510231094A CN 104826926 B CN104826926 B CN 104826926B
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- 230000000694 effects Effects 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims description 65
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Abstract
The invention relates to a production line for an integrated ceiling panel and a processing method thereof. The existing processing needs manual operation, the working procedure is complex, and safety accidents are easily caused. The continuous die comprises an upper die plate and a lower die plate, wherein the upper die plate comprises an upper front working surface and an upper rear working surface, the lower die plate comprises a lower front working surface and a lower rear working surface, the upper die plate and the lower die plate are both in a long plate shape, and the upper die plate and the lower die plate are provided with a corner cutting structure, a cutting structure and a forming structure. The process that will originally need independently process through many equipment is integrated to going on in an equipment, utilizes step-by-step feeding mechanism to realize the accurate feed of non-manpower, and existing effect improves production efficiency, can also avoid the emergence of incident through reducing manual operation.
Description
Technical field
The present invention relates to Integral ceiling field, be specifically related to a kind of machining production line.
Background technology
Integral ceiling is widely used in interior decoration, by fixing main joist and triangular keel at indoor top surface, then is fastened on triangular keel by the panel produced in advance, it is achieved Fast Installation.When producing Integral ceiling panel, it usually needs through multiple working procedure, including: 1, by the long plate shape raw material decurl of rolling so that it meets panel processing request；2, the long plate shape raw material in volume is cut to conform to the fritter of panel size；3, panel is put into four clipped corners of panel in punch press；4, the four limit compactings at panel are used for the raised line of snapping triangular keel；5, panel is compressing, it is bent to form, including pressing panel pattern and by four edges of panel, the connection flanging mated with triangular keel.Above-mentioned steps needs individually to complete in the manually-operated equipment of multiple stage, and every equipment can be only done one procedure, both complex process, cost of labor is high, production efficiency efficiency is low, and production cost is high, also can easily cause security incident because of operator's craft material-feeding and fetching.
Summary of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of integrated ceiling panel production line, utilizes sequential templet and step-wise feed device to realize panel automated production, had both ensured production efficiency, moreover it is possible to avoid security incident.
nullThe present invention is accomplished by: a kind of integrated ceiling panel production line，The feeding device arranged including linearly spacing、Flattening device and panel processing unit (plant)，Described feeding device、A linearity panel processing channel is formed between flattening device and panel processing unit (plant)，Described processing unit (plant) includes the punch press of a band continuous mould，Described continuous mould front portion port is provided with a step-wise feed mechanism，Described continuous mould includes cope match-plate pattern and the lower bolster of coupling，Upper leading face that cope match-plate pattern includes being positioned at its lower surface both sides and upper rear work surface，Lower leading face that described lower bolster includes being positioned at its upper surface both sides and lower rear work surface，Described cope match-plate pattern and lower bolster are all in long plate shape，The work surface in opposite directions of described cope match-plate pattern and lower bolster is provided with the linearly corner cut structure arranged continuously successively、Cut off structure and molding structure，Pass through feeding device、Flattening device and step-wise feed mechanism realize raw material stable supplying，The processing operation of continuous panel is realized by the vertical matched moulds of continuous mould.Carried out originally needing to be integrated in an equipment by the operation that multiple devices are separately machined by setting up the continuous mould that can carry out corner cut operation, cut-out operation and operations for forming simultaneously, and utilize step feeder to realize automatization's accurate feeding of impersonal force, both production efficiency it had been effectively improved, reduce cost of labor and production cost, moreover it is possible to avoid the generation of security incident by reducing manual operation.When producing, the raw material of rolling is placed on feeding device, realizes flattening rectification work in raw material flattening device, then is admitted in the punch press with continuous mould rapid processing and becomes product, forms automatic production line.nullDescribed upper leading face and lower leading face cooperatively form front work portion，Described rear work surface and lower rear work surface work after cooperatively forming portion，Chamfering mechanism、Shut-off mechanism and shaping mechanism are successively set on mould，After being sent into by the past work portion of step-wise feed mechanism in the raw material rolled up when producing，Finished product is formed by the twice matched moulds compacting in front work portion and rear work portion，In twice matched moulds gap，Raw material plate is again by backward operation portion of the work portion conveying in the past of step-wise feed mechanism，Raw material realizes corner in front work portion by chamfering mechanism and cuts，Prepare for subsequent edges bending，Raw material works after being admitted to behind portion，Realize panel by shut-off mechanism to depart from stock roll，Realize the compacting of panel decorative pattern and edge bending forming by shaping mechanism simultaneously，Afterwards by the panel ejection die of subsequent delivery before next matched moulds，Realize continuous production.
As preferably, described corner cut structure includes the stripping and slicing being arranged on leading face and runs through the dumping pit being arranged on lower leading face, mate between described dumping pit medial wall with described stripping and slicing lateral wall and suit, panel coordinates realization cutting by being mutually inserted between stripping and slicing with dumping pit, and described stripping and slicing and dumping pit are four groups and split on four angles of upper leading face and lower leading face；Stripping and slicing lower surface edge and the peritreme outline of dumping pit, during due to mould matched moulds, laminating is mated with dumping pit medial wall in stripping and slicing lateral wall, the most there is not the gap of accommodating panel, so panel realizes cutting under the shearing action of both sides, the corner material of excision can be discharged by running through the dumping pit of lower bolster, it is ensured that will not affect matched moulds work next time between template because there are foreign material.
As preferably, described molding structure includes the projection being arranged on rear work surface and is arranged on the ring bar of lower rear work surface, described projection can mate the described ring bar central cavity of embedding, described projection lateral wall is with described ring bar medial wall and is vertically arranged, being reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection and ring bar；When mould is in matched moulds state, owing to being reserved with, between projection lateral wall with ring bar medial wall, the gap that width mates with plate thickness, make the pressurized bending deformation of panel both sides, without the situation that stress is cut off occurs, described projection lateral wall is with described ring bar medial wall and is vertically arranged, guarantee that flanging is with panel bending at right angles, it is simple to panel is arranged on triangular keel.
As preferably, described cut-out structure includes that one is arranged on the cutting in the middle part of described cope match-plate pattern, and described cutting is arranged with the adjacent wall laminating of described lower leading face, and described cutting cross section is triangle, and it is vertical plane towards described lower leading face side；Described cutting runs through the transport path of described raw material, by mating laminating between cutting sidewall with the sidewall of lower leading face, realize raw material to shear, making works after the raw material of first time matched moulds compacting is conveyed into realizes behind portion departing from rolling raw material, form single panel, and provide convenient for follow-up bending forming operation；Raised line is that vertical plane is conducive to the shearing raw material that cooperates near the sidewall of described lower leading face, and another sidewall is oblique, and needing activity space, monoclinic phase face to be designed as face plate edge bending during face plate edge bending provides swing space.
As preferably, described step-wise feed mechanism includes the delivery wheel that least one set opposition is arranged, and described delivery wheel passes through step motor drive, and the porch of described step-wise feed mechanism is provided with a sheet material received block, exit and the described contour setting of lower leading face.Replace artificial feeding with mechanical feed, be prevented effectively from work human-equation error and the security incident that causes.The delivery wheel of opposition is conflicted in the upper and lower surface of rolling raw material respectively, and utilize motor to realize conveying, in order to ensure delivery precision, the wheel face of delivery wheel is made up of the material that coefficient of friction is higher, preventing from affecting delivery precision because skidding between delivery wheel and rolling raw material, the situation being prevented effectively from product rejection occurs；Sheet material received block plays buffering and receives the effect of rolling raw material, effectively prevents metallic plate deformation bending because of concentration of local stress, by ensureing that raw material quality guarantees product quality, reduces production cost by reducing scrappage；Exit and the described contour setting of lower leading face so that rolling raw material enters in continuous mould under step-wise feed mechanism drives smoothly.
As preferably, on described upper leading face and upper rear work surface, every side is respectively provided with two layering structures, described layering structure include a strip groove being arranged on leading face and be arranged on lower leading face and with the raised line of described matching grooves, described groove with adjacent described in work surface edges of going forward be arranged in parallel；Press strip mechanism buckles portion for being formed for triangular keel snapping, when template is in matched moulds state, leaves gap between groove and raised line so that panel is curved under groove and raised line effect prolongs distortion, forms the button portion being raised in panel surface；Button portion bends along with face plate edge together when second time matched moulds.
As preferably, described projection lower surface is equipped with, with the sunk area surface in the middle part of described raised line, the concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection lower surface and described sunk area surface.Owing to the sunk area surface in the middle part of projection lower surface and described raised line is provided with concave convex texture so that the panel surface through second time compacting can have pattern；It is reserved with the gap of accommodating panel between projection lower surface and described sunk area surface, and mates with plate thickness so that panel can reveal default concave convex texture by complete table, and forms the pattern preset.
As preferably, described cope match-plate pattern both sides are provided with limited post, and described lower bolster both sides are provided with the spacing hole of location of planting for described limited post.Limited post and spacing hole coupling are planted, limited post sidewall is vertical work surface, spacing hole medial wall is also for the vertical work surface of coupling, guarantee that cope match-plate pattern and lower bolster matched moulds process are the most errorless, effectively prevent from producing because of matched moulds deviation the generation of the defects such as panel miscut, pattern compacting deviation, bending deformation.
As preferably, if described flattening device includes a smooth frame and is arranged on dry flat wheel in smooth frame, described smooth middle part of taking turns is in long tubular, two ends are rotatably connected in smooth frame, described smooth take turns in two rows and mutual dislocation be stacked, two rows are smooth take turns between preset smooth passage, the entrance point of described smooth passage is provided with a sheet material received block, and the port of export is towards described step-wise feed mechanism.Flattening mechanism is used for smooth rolling raw material, owing to raw material is wrapped in stock roll with the state of curling, raw material must be flattened before use, guarantee that the panel produced is plane, smooth taking turns at least 4, and be divided into two rows and be dislocatedly distributed, rolling raw material passes smooth passage, the smooth of equidistant part is utilized to take turns realization pressing operation, it is simple to following process；Sheet material received block plays buffering and receives the effect of rolling raw material；Rolling raw material under the pulling of step-wise feed mechanism by smooth passage.
As preferably, described feeding device includes a feed frame and a distance-sensor, the sidewall of described feed frame is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly, described distance-sensor is arranged on below described multidiameter shaft assembly, the drive mechanism that described multidiameter shaft assembly is controlled by described distance-sensor by one realizes rotating, the lower end of described distance-sensor is fixed in described frame lower, and the induction part of described distance-sensor upper end is arranged upward.Stock roll is fixed so that feeding device can drive raw material to rotate by drive mechanism under the control of distance-sensor, it is achieved for the purpose of flattening device continuous feeding by multidiameter shaft assembly；Multidiameter shaft assembly can mate conflict by reducing with the middle part axis hole of stock roll, smooth rotation under the driving of drive mechanism；Owing to stock roll is fixed on multidiameter shaft assembly, from stock roll, the strip raw material end of pull-out enters step-wise feed mechanism after the smooth passage of flattening device, strip raw material between stock roll and flattening device sheet material received block drops and is suspended at above described distance-sensor, described distance-sensor by perception and above it distance between strip raw material control whether to open the drive mechanism provided for oneself；Distance-sensor is arranged on frame lower, namely below multidiameter shaft assembly, and utilizes the induction part arranged upward to carry out perception strip raw-material tenesmus degree.
As preferably, described multidiameter shaft assembly includes a telescoping spindle, is arranged on the main shaft guided plate near described frame side and the some scattering devices gripper shoe at described main shaft periphery, described telescoping spindle includes that the one end interior axle affixed with described guided plate and activity are nested with the outer shaft on described interior axle, being connected by oscillating bar assembly between described outer shaft with described gripper shoe, described guided plate links with described drive mechanism；Gripper shoe is for the axis hole medial wall in the middle part of stock roll of conflicting, and drive mechanism makes main axis by guided plate, and then drives gripper shoe to rotate by the outer shaft of linkage, it is ensured that stock roll smooth rotation.
As preferably, described oscillating bar assembly includes the some forks being arranged in parallel, described fork one end is rotatably connected on outer shaft, the other end is rotatably connected in described gripper shoe, described guided plate is provided with the guiding groove outwards distributing setting centered by described interior axle, the holding movably of described gripper shoe one end, in described guiding groove, drives gripper shoe to move along described guiding groove by mobile outer shaft.Owing to gripper shoe one end can only be moved along described guiding groove, gripper shoe can only be moved radially along main shaft, when outer shaft moves axially along main shaft, fork can by outer shaft move axially that distance is converted into gripper shoe move radially distance so that the diameter of a circle formed between gripper shoe is variable.
As preferably, described sheet material received block includes a pedestal, fixed plate that described pedestal includes two symmetries and the some connecting rods being connected between described fixed plate, described connecting rod is distributed along the arc top edge of described fixed plate, form the curved upper surface of described pedestal, sheet material position limiting structure it is provided with so that sheet material slides along the curved upper surface of described pedestal under position limiting structure guides between described fixed plate.The sheet material received block with curved upper surface it is assembled to form by the fixed plate and connecting rod with arc top edge, can slide along described curved upper surface before making the metallic plate in metallic coil continue process equipment after entering, owing to realizing plane-plane contact between curved upper surface energy and metallic plate, play the effect of buffering, connecting rod is arranged along the arc top edge of fixed plate, and then determine the profile of curved upper surface, position limiting structure attitude when metallic plate of reforming enters following process equipment, improves the displacement accuracy of metallic plate.
As preferably, described position limiting structure is at least two groups, often group includes a linearity slide rail and two location structures being movably connected on slide rail, described slide rail is separately fixed in corresponding fixed plate by its both ends, described location structure top is a columned directive wheel, bottom is a clamp assemblies being connected with slide rail, and described directive wheel is rotatably connected on described clamp assemblies；According to 2 principles determining a straight line, described position limiting structure is at least two groups, and be front and back arranged separately on the mobile route of metallic plate, slide rail two ends are connected across in the fixed plate of both sides, the bonding strength between fixed plate can be strengthened, also can play the effect of positioning slide, provide stable for position limiting structure and support；Cylindric directive wheel can roll along metal-sheet edges, can carry out metallic plate guiding and revise, resistance when metallic plate moves can also be effectively reduced, clamp assemblies is for the position regulating, being fixed on slide rail, determine the spacing between two clamp assemblies according to raw-material width, and then guarantee that metallic plate enters following process equipment (flattening device or step-wise feed mechanism) smoothly.
As preferably, described clamp assemblies includes a upper grip block being rotationally connected with described directive wheel and a lower grip block mated with upper grip block, described slide rail includes two guide rods being arranged in parallel, it is reserved for the gap that described clamp assemblies moves between described guide rod, between described upper grip block and lower grip block, is realized mobile, location by securing member that can be compensating roller in orbit.Connected by securing member between upper grip block and lower grip block, realize switching between mobile status and positioning states by adjusting securing member degree of tightness；Slide rail is that double joint is arranged, and slide block can play the effect of guiding movement, moreover it is possible to provide stable bite, prevent detent mechanism from occurring because of the situation being deviateed station by External Force Acting.
As preferably, described continuous mould back port is provided with a belt conveyor contour with described lower rear work surface, described belt conveyor is arranged over a spray equipment, described spray equipment includes displacement sensor and the spray-painting mechanism at rear portion of front portion, and spray equipment is by the panel on displacement sensor perception belt conveyor and controls described spray-painting mechanism and carries out spraying operation.The panel machined is pushed out to belt conveyor, first fore displacement sensor perception can be placed, after displacement sensor perception being triggered, product is sprayed by the spray-painting mechanism postponing to control rear portion, including trade mark logo, date of manufacture and production code member, it is simple to product follow-up management.
The prominent beneficial effect of the present invention: by integration and upgrade existing equipment, and set up and can carry out corner cut operation simultaneously, cut off operation and the continuous mould of operations for forming and replace the step feeder of artificial feeding, realize producing from the whole-course automation of rolling raw material to final products, both production efficiency it had been effectively improved, reduce cost of labor and production cost, moreover it is possible to avoid the generation of security incident by reducing manual operation.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram；
Fig. 2 is feeding device sectional structure schematic diagram；
Fig. 3 is the multidiameter shaft assembly of feeding device structural representation when being in path state；
Fig. 4 is structural representation when being in distance-sensor induction region of the strip raw material between feeding device and flattening device；
Fig. 5 is the structural representation during strip raw material disengaging distance-sensor induction region between feeding device and flattening device；
Fig. 6 is the structural representation of cope match-plate pattern work surface；
Fig. 7 is the structural representation of lower bolster work surface；
A-A ' sectional structure schematic diagram when Fig. 8 is cope match-plate pattern and lower bolster is in die opening state；
Fig. 9 is cutting A-A ' sectional structure schematic diagram when carrying out cutting action；
A-A ' sectional structure schematic diagram when Figure 10 is cope match-plate pattern and lower bolster is in matched moulds state；
Figure 11 is sheet material received block structural representation；
Figure 12 is sheet material received block side-looking structural representation；
Figure 13 is position-limit mechanism sectional structure schematic diagram
nullIn figure: 1、Cope match-plate pattern，2、Lower bolster，3、Upper leading face，4、Work surface after upper，5、Lower leading face，6、Work surface after lower，7、Stripping and slicing，8、Dumping pit，9、Projection，10、Ring bar，11、Groove，12、Raised line，13、Cutting，14、Limited post，15、Spacing hole，16、Feeding device，17、Flattening device，18、Panel processing unit (plant)，19、Step-wise feed mechanism，20、Delivery wheel，21、Sheet material received block，22、Smooth frame，23、Smooth take turns，24、Feed frame，25、Distance-sensor，26、Multidiameter shaft assembly，27、Interior axle，28、Guided plate，29、Gripper shoe，30、Outer shaft，31、Fork，32、Guiding groove，33、Fixed plate，34、Connecting rod，35、Position limiting structure，36、Slide rail，37、Directive wheel，38、Upper grip block，39、Lower grip block，40、Belt conveyor，41、Spray equipment，42、Displacement sensor，43、Spray-painting mechanism.
Detailed description of the invention
Below in conjunction with specification drawings and specific embodiments, the substantive distinguishing features of the present invention is further described.
nullA kind of integrated ceiling panel production line as shown in Figure 1，The feeding device 16 arranged by linearly spacing、Flattening device 17 and panel processing unit (plant) 18 form，Described feeding device 16、A linearity panel processing channel is formed between flattening device 17 and panel processing unit (plant) 18，Described processing unit (plant) includes the punch press of a band continuous mould，Described continuous mould front portion port is provided with a step-wise feed mechanism 19，Described continuous mould includes that the cope match-plate pattern 1(of coupling is as shown in Figure 6) and lower bolster 2(is as shown in Figure 7)，Upper leading face 3 that cope match-plate pattern 1 includes being positioned at its lower surface both sides and upper rear work surface 4，Lower leading face 5 that described lower bolster 2 includes being positioned at its upper surface both sides and lower rear work surface 6，Described cope match-plate pattern 1 and lower bolster 2 are all in long plate shape，The work surface in opposite directions of described cope match-plate pattern 1 and lower bolster 2 is provided with the linearly corner cut structure arranged continuously successively、Cut off structure and molding structure，By feeding device 16、Flattening device 17 and step-wise feed mechanism 19 realize raw material stable supplying，The processing operation of continuous panel is realized by the vertical matched moulds of continuous mould.
In practical operation, described production line realizes producing by following steps:
One, between feeding device 16 and flattening device 17
1. stock roll is nested with on multidiameter shaft assembly 26, by driving gripper shoe 29 to fix stock roll；
2. the strip raw material end of stock roll is connected on flattening device 17, between feeding device 16 and flattening device 17, is reserved with the strip raw material of tenesmus, and distance-sensor 25 can perceive strip raw material；
3. when consumption of raw material, the strip raw material of original tenesmus can tend to stretching because constantly entering flattening device 17, cause strip raw material departing from the induction region of distance-sensor 25, now, distance-sensor 25 controls drive mechanism operating, and from stock roll, laying out more strip raw material so that strip raw material is again introduced into induction region and by distance-sensor 25 perception.
Realize feeding device 16 by above-mentioned steps to operate, when there is strip raw material in the induction region of distance-sensor 25, drive mechanism quits work (as shown in Figure 4), when distance-sensor 25 in its induction region cannot perception strip raw material time, drive mechanism work (as shown in Figure 5).
Two, between flattening device 17 and step-wise feed mechanism 19
If described flattening device 17 includes a smooth frame 22 and is arranged on dry flat wheel 23 in smooth frame 22, described smooth take turns in the middle part of in the of 23 in long tubular, two ends are rotatably connected in smooth frame 22, described smooth take turns 23 in two rows and mutual dislocation be stacked, the smooth wheel of two rows presets smooth passage between 23, the entrance point of described smooth passage is provided with a sheet material received block 21, and the port of export is towards described step-wise feed mechanism 19.Being received from the rolling raw material on feeding device 16 by sheet material received block 21, flattening device 17 is by the smooth rolling raw material taking turns 23 pressing bendings thereon.It is admitted in step-wise feed mechanism 19 through smooth rolling raw material.
Three, between the punch press of step-wise feed mechanism 19 and band continuous mould, raw material is the strip metal raw material of rolling, there is preferable toughness, easily cutting and bending, the raw material of rolling is equivalent to some affixed formation of rectangular separate panels, and affixed each panel is accurately sent into the front work portion of template by step-wise feed mechanism 19.Step-wise feed mechanism 19 pushes distance every time and mates with the size of monolithic finished panel, realizes producing by following steps:
1. the front work portion of template accurately delivered to by the first piece of panel being positioned at end on rolling raw material by step-wise feed mechanism 19；
2. mould carries out die closing operation so that corner is cut and edge suppresses fastener in front work portion for the first panel；
3. mould carries out mold-break operations, step-wise feed mechanism 19 starts, and the second panel pushes the front work portion of template, the first panel pushes the rear work portion of template simultaneously, now the second panel and the first panel are still affixed state (as shown in Figure 8), facilitate the first panel to promote；
4. mould carries out die closing operation, second panel carries out operation in step 2 in front work portion, simultaneously, first panel realizes departing from the second panel by shut-off mechanism, form first piece of independent panel, and in rear work portion, realize the first panel decorative pattern compacting and edge bending operation by the mating reaction of projection 9 and ring bar 10 simultaneously；
5. mould carries out mold-break operations, step-wise feed mechanism 19 starts, 3rd panel is pushed the front work portion of template, second panel is pushed in the rear work portion of template simultaneously, owing to the second panel pushes, in portion the first piece of panel that work after being initially positioned at is pushed on belt conveyor 40, enters subsequent handling.
Four, from punch press to spray equipment 41, product on belt conveyor 40 passes sequentially through displacement sensor 42 and spray-painting mechanism 43, displacement sensor 42 perception product drives spray-painting mechanism 43 by rear delay, product is delivered to used time match at spray-painting mechanism 43 by displacement sensor 42 by time delay and belt conveyor 40 so that dyestuff can be accurately sprayed on product by spray-painting mechanism 43.Finally carry out package handling.
In practical operation, described feeding device 16 includes feed frame 24 and a distance-sensor, the sidewall of described feed frame 24 is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly 26, described distance-sensor is arranged on below described multidiameter shaft assembly 26, the drive mechanism that described multidiameter shaft assembly 26 is controlled by described distance-sensor by one realizes rotating, the lower end of described distance-sensor 25 is fixed in described frame lower, and the induction part of described distance-sensor 25 upper end is arranged upward.Described multidiameter shaft assembly 26 includes a telescoping spindle, is arranged on the main shaft guided plate 28 near described frame side and the some scattering devices gripper shoe 29 at described main shaft periphery, described telescoping spindle includes that the one end interior axle 27 affixed with described guided plate 28 and activity are nested with the outer shaft 30 on described interior axle 27, being connected by fork 31 assembly between described outer shaft 30 with described gripper shoe 29, described guided plate 28 links (as shown in Figure 2) with described drive mechanism；Described fork 31 assembly includes the some forks being arranged in parallel 31, described fork 31 one end is rotatably connected on outer shaft 30, the other end is rotatably connected in described gripper shoe 29, described guided plate 28 is provided with the guiding groove 32 outwards distributing setting centered by described interior axle 27, described gripper shoe 29 one end holding movably, in described guiding groove 32, drives gripper shoe 29 to move (as shown in Figure 3) along described guiding groove 32 by mobile outer shaft 30.
In practical operation, the induction region of distance-sensor 25 arranges and meet the situation that strip raw material will not contact with ground because excessively dropping, and effectively prevents foreign body to be bonded on raw material.
In practical operation, have between described interior axle 27 and outer shaft 30 and can mutually axially translate and the function of linkage rotation, can be oil cylinder or air cylinder structure aborning, including cylinder body and the telescopic shaft that is plugged in cylinder body, cylinder body forms outer shaft 30, telescopic shaft forms main shaft, and the overhanging end of telescopic shaft is fixed on guided plate 28；Linkage structure between interior axle 27 and outer shaft 30 can also be screw structure or rack structure, all can realize above-mentioned functions, be regarded as the specific embodiment of the present invention.
In practical operation, the drive mechanism that described feeding device 16 is provided for oneself include a motor and one with the change speed gear box of motor linkage, the power shaft of described change speed gear box is connected with motor, output shaft is connected between the outer defeated axle of described change speed gear box and interior axle 27 preferably concentric and arranges with described guided plate 28, is beneficial to stock roll smooth rotation；Described motor is preferably motor, and then provides for feeding device 16 and preferably drive precision.
In practical operation, described sheet material received block 21 includes a pedestal (as shown in figure 11), described pedestal includes the fixed plate 33 of two symmetries and is connected to the some connecting rods 34 between described fixed plate 33, described connecting rod 34 is distributed along the arc top edge of described fixed plate 33, form the curved upper surface of described pedestal, it is provided with sheet material position limiting structure 35 so that sheet material slides along the curved upper surface of described pedestal under position limiting structure 35 guides between described fixed plate 33；Described position limiting structure 35 at least two groups, often group includes linearity slide rail 36 and two location structures (as shown in figure 12) being movably connected on slide rail 36, described slide rail 36 is separately fixed in corresponding fixed plate 33 by its both ends, described location structure top is a columned directive wheel 37, bottom is a clamp assemblies being connected with slide rail 36, and described directive wheel 37 is rotatably connected on described clamp assemblies；Described clamp assemblies includes that a upper grip block 38 and a lower grip block 39(mated with upper grip block 38 being rotationally connected with described directive wheel 37 is as shown in figure 13), described slide rail 36 includes two guide rods being arranged in parallel, it is reserved for the gap that described clamp assemblies moves between described guide rod, between described upper grip block 38 and lower grip block 39, is realized mobile, location by securing member that can be compensating roller in orbit.The receiving terminal of described arc top edge is arranged obliquely, and outfan is horizontally disposed with；The outfan of described fixed plate 33 is provided with a vertical flat end face, and the outfan of described fixed plate 33 has some connecting holes；Described connecting rod 34 cross section is circular, has smooth surface；Described directive wheel 37 bottom margin is provided with position limiting convex ring.
In practical operation, need to adjust two groups of position limiting structures 35 according to raw-material width so that position limiting structure 35 simultaneously two requirements: first, two directive wheel 37 spacing in each position limiting structure 35 are mated with raw material width；Second, the homonymy directive wheel 37 of two groups of position limiting structures 35 is all in the preset path of metallic plate so that metallic plate can enter in step-wise feed mechanism 19 according to the attitude of processing request and direction.
In practical operation, the cross section of described connecting rod 34 is circular, it can also be other shape, as long as having without corner angle and ganoid feature, it is regarded as the specific embodiment of the present invention, it is square connecting rod 34 for example with cross section, and the corner of square connecting rod 34 wears into fillet structure, also can realize above-mentioned functions.
In practical operation, depending on the quantity of described connecting rod 34 and installation site can be according to practical situations, more preferably at least three, and and two groups of position limiting structure 35 interval settings, when the arc top edge of fixed plate 33 is longer or metallic plate is heavier, connecting rod 34 quantity can be increased, increase the contact area between metallic plate and curved upper surface with this, be regarded as the specific embodiment of the present invention.
In practical operation, the forward surface of described upper grip block 38 and lower grip block 39 is equipped with the step surface mated with described slide rail 36 so that by the step surface clamping slide rail 36 of coupling when upper grip block 38 and lower grip block 39 are mutually drawn close.
In practical operation, depending on the curved profile of described fixed plate 33 top edge can be according to raw material situation, when raw material hardness is high, when deformability is less, curved profile can be arranged to big footpath arc, when raw-material deformability is bigger, it is possible to use path arc, it is regarded as the specific embodiment of the present invention.
In practical operation, described step-wise feed mechanism 19 includes the delivery wheel 20 that least one set opposition is arranged, described delivery wheel 20 is by step motor drive, and the porch of described step-wise feed mechanism 19 is provided with a sheet material received block 21, exit and the described lower contour setting of leading face 5.Described delivery wheel 20 uses rubber wheel, with the frictional force improved and between rolling raw material.
In practical operation, described corner cut structure includes the stripping and slicing 7 being arranged on leading face 3 and runs through the dumping pit 8 being arranged on lower leading face 5, mate between described dumping pit 8 medial wall with described stripping and slicing 7 lateral wall and suit, panel coordinates realization cutting by being mutually inserted between stripping and slicing 7 with dumping pit 8, and described stripping and slicing 7 and dumping pit 8 are four groups and split on four angles of upper leading face 3 and lower leading face 5；Described molding structure includes the projection 9 being arranged on rear work surface 4 and is arranged on the ring bar 10 of lower rear work surface 6, described projection 9 can mate described ring bar 10 central cavity of embedding, described projection 9 lateral wall is with described ring bar 10 medial wall and is vertically arranged, being reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection 9 and ring bar 10；Described cut-out structure includes that one is arranged on the cutting 13 in the middle part of described cope match-plate pattern 1, and described cutting 13 is arranged with the adjacent wall laminating of described lower leading face 5, and described cutting 13 cross section is triangle, and it is vertical plane towards described lower leading face 5 side；On described upper leading face 3 and upper rear work surface 4, every side is respectively provided with two layering structures, described layering structure includes that a strip groove 11 being arranged on leading face 3 and the raised line 12 being arranged on lower leading face 5 and mating with described groove 11, described groove 11 are arranged with adjacent described upper leading face 3 sides aligned parallel；Described projection 9 lower surface is equipped with, with the sunk area surface in the middle part of described raised line 12, the concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection 9 lower surface and described sunk area surface.Described cope match-plate pattern 1 both sides are provided with limited post 14, and described lower bolster 2 both sides are provided with the spacing hole 15 of location of planting for described limited post 14.
In practical operation, the enough face plate edge of height of described ring bar 10 bend because of stress, panel after can conveniently bending departs from from ring bar 10 medial recess region, can also effectively postpone the bending time, shear time is reserved for shut-off mechanism, only after shut-off mechanism completes panel cutting operation, ring bar 10 could be smoothed out bending operation with projection 9.Preferred version, when template is in die opening state, vertical dimension between the upper surface of ring bar 10 and the lower surface of projection 9 is greater than the vertical dimension between cutting 13 lower limb and lower leading face 5 edge, when making mould carry out matched moulds operation, panel can first carry out because the edge of cutting 13 with lower leading face 5 first contacts cutting off operation (as shown in Figure 9), can carry out because ring bar 10 upper surface contacts with projection 9 afterwards bending operation (as shown in Figure 10), effectively prevent the situation that also cannot complete to bend operation because of panel without departing from roll from occurring.
In practical operation, oblique angle of described cutting 13 is premised on meeting the required swing space of face plate edge bending, it is also possible to is arranged to cambered surface, all should become the specific embodiment of the present invention.
In practical operation, rectangular panel preferably processed by the mould of the present invention, has both been easy to each component processing, moreover it is possible to be effectively improved raw material utilization efficiency.When processing rectangular faceplate, the stripping and slicing 7 of chamfering mechanism and blowpit are respectively positioned on square panel surrounding, groove 11 and raised line 12 in press strip mechanism are linearity, cutting 13 in shut-off mechanism is in the linearity extending transversely through panel mobile route, projection 9 in shaping mechanism is the rectangle of coupling, and ring bar 10 is the rectangle ring of coupling.
In practical operation, described cope match-plate pattern 1 and lower bolster 2 are arranged on punch press by securing member, and configure step-wise feed mechanism 19 realization production.
In practical operation, described continuous mould back port is provided with a belt conveyor 40 contour with described lower rear work surface 6, described belt conveyor 40 is arranged over a spray equipment 41, described spray equipment includes displacement sensor 42 and the spray-painting mechanism 43 at rear portion of front portion, and spray equipment 41 is by the panel on displacement sensor 42 perception belt conveyor 40 and controls described spray-painting mechanism 43 and carries out spraying operation.
In practical operation, the outlet of described flattening device 17 and the contour setting of step-wise feed mechanism 19, effectively reduce because of the situation of the rolling raw material bending of difference in height between flattening device 17 and step-wise feed mechanism 19.
Claims (9)
- null1. an integrated ceiling panel production line，The feeding device (16) arranged including linearly spacing、Flattening device (17) and panel processing unit (plant) (18)，It is characterized in that described feeding device (16)、A linearity panel processing channel is formed between flattening device (17) and panel processing unit (plant) (18)，Described panel processing unit (plant) includes the punch press of a band continuous mould，Described continuous mould front portion port is provided with a step-wise feed mechanism (19)，Described continuous mould includes cope match-plate pattern (1) and the lower bolster (2) of coupling，Cope match-plate pattern (1) includes upper leading face (3) and the upper rear work surface (4) being positioned at its lower surface both sides，Described lower bolster (2) includes lower leading face (5) and the lower rear work surface (6) being positioned at its upper surface both sides，Described cope match-plate pattern (1) and lower bolster (2) are all in long plate shape，The work surface in opposite directions of described cope match-plate pattern (1) and lower bolster (2) is provided with the linearly corner cut structure arranged continuously successively、Cut off structure and molding structure，By feeding device (16)、Flattening device (17) and step-wise feed mechanism (19) realize raw material stable supplying，The processing operation of continuous panel is realized by the vertical matched moulds of continuous mould；Described corner cut structure includes the stripping and slicing (7) being arranged on leading face (3) and runs through the dumping pit (8) being arranged on lower leading face (5), mate between described dumping pit (8) medial wall with described stripping and slicing (7) lateral wall and suit, panel coordinates realization cutting by being mutually inserted between stripping and slicing (7) with dumping pit (8), and described stripping and slicing (7) and dumping pit (8) are four groups and split on four angles of upper leading face (3) and lower leading face (5)；Described molding structure includes the projection (9) being arranged on rear work surface (4) and is arranged on the ring bar (10) of lower rear work surface (6), described projection (9) can mate described ring bar (10) central cavity of embedding, described projection (9) lateral wall is with described ring bar (10) medial wall and is vertically arranged, being reserved with the gap of accommodating panel between the two, described panel realizes bending forming by chimeric projection (9) and ring bar (10)；Described cut-out structure includes a cutting (13) being arranged on described cope match-plate pattern (1) middle part, described cutting (13) is arranged with the adjacent wall laminating of described lower leading face (5), described cutting (13) cross section is triangle, and it is vertical plane towards described lower leading face (5) side.
- A kind of integrated ceiling panel production line the most according to claim 1, it is characterized in that described step-wise feed mechanism (19) includes the delivery wheel (20) that least one set opposition is arranged, described delivery wheel (20) passes through step motor drive, the porch of described step-wise feed mechanism (19) is provided with a sheet material received block (21), exit and the contour setting of described lower leading face (5).
- A kind of integrated ceiling panel production line the most according to claim 1, it is characterized in that described upper leading face (3) and the upper every side of upper rear work surface (4) are respectively provided with two layering structures, described layering structure includes a strip groove (11) being arranged on leading face (3) and is arranged on the raised line (12) that lower leading face (5) is upper and mates with described groove (11), and described groove (11) is arranged with adjacent described upper leading face (3) sides aligned parallel；Described projection (9) lower surface is equipped with, with the sunk area surface at described raised line (12) middle part, the concave convex texture mated, and when mould is in matched moulds state, is reserved with the gap of accommodating panel between projection (9) lower surface and described sunk area surface；Described cope match-plate pattern (1) both sides are provided with limited post (14), and described lower bolster (2) both sides are provided with the spacing hole (15) of location of planting for described limited post (14).
- A kind of integrated ceiling panel production line the most according to claim 2, it is characterized in that described flattening device (17) includes a smooth frame (22) and is arranged on smooth frame (22) if upper dry flat takes turns (23), described smooth (23) middle part of taking turns is in long tubular, two ends are rotatably connected in smooth frame (22), described smooth take turns (23) in two rows and mutual dislocation be stacked, the smooth wheel of two rows presets smooth passage between (23), the entrance point of described smooth passage is provided with a sheet material received block (21), the port of export is towards described step-wise feed mechanism (19).
- A kind of integrated ceiling panel production line the most according to claim 2, it is characterized in that described feeding device (16) includes feed frame (24) and a distance-sensor, the sidewall of described feed frame (24) is provided with one and is horizontally disposed with and rotating multidiameter shaft assembly (26), described distance-sensor is arranged on described multidiameter shaft assembly (26) lower section, the drive mechanism that described multidiameter shaft assembly (26) is controlled by described distance-sensor by one realizes rotating, the lower end of described distance-sensor (25) is fixed in described feed frame (24) bottom, the induction part of described distance-sensor (25) upper end is arranged upward.
- A kind of integrated ceiling panel production line the most according to claim 5, it is characterized in that described multidiameter shaft assembly (26) includes a telescoping spindle, it is arranged on the main shaft guided plate (28) near described feed frame (24) side and the some scattering devices gripper shoe (29) at described main shaft periphery, described main shaft includes that the affixed interior axle (27) of one end and described guided plate (28) and activity are nested with the outer shaft (30) on described interior axle (27), it is connected by fork (31) assembly between described outer shaft (30) with described gripper shoe (29), described guided plate (28) links with described drive mechanism；Described fork (31) assembly includes the some forks being arranged in parallel (31), described fork (31) one end is rotatably connected on outer shaft (30), the other end is rotatably connected in described gripper shoe (29), described guided plate (28) is provided with the guiding groove (32) outwards distributing setting centered by described interior axle (27), the holding movably of described gripper shoe (29) one end, in described guiding groove (32), drives gripper shoe (29) mobile along described guiding groove (32) by mobile outer shaft (30).
- A kind of integrated ceiling panel production line the most according to claim 4, it is characterized in that described sheet material received block (21) includes a pedestal, fixed plate (33) that described pedestal includes two symmetries and the some connecting rods (34) being connected between described fixed plate (33), described connecting rod (34) is distributed along the arc top edge of described fixed plate (33), form the curved upper surface of described pedestal, sheet material position limiting structure (35) it is provided with so that sheet material slides along the curved upper surface of described pedestal under position limiting structure (35) guides between described fixed plate (33)；Described position limiting structure (35) at least two groups, often group includes that a linearity slide rail (36) and two is movably connected in the location structure on slide rail (36), described slide rail (36) is separately fixed on corresponding fixed plate (33) by its both ends, described location structure top is a columned directive wheel (37), bottom is a clamp assemblies being connected with slide rail (36), and described directive wheel (37) is rotatably connected on described clamp assemblies；Described clamp assemblies includes a upper grip block (38) being rotationally connected with described directive wheel (37) and a lower grip block (39) mated with upper grip block (38), described slide rail (36) includes two guide rods being arranged in parallel, it is reserved for the gap that described clamp assemblies moves between described guide rod, between described upper grip block (38) and lower grip block (39), is realized mobile, location by securing member that can be compensating roller in orbit.
- 8. according to a kind of integrated ceiling panel production line described in claim 4 or 5, it is characterized in that described continuous mould back port is provided with a belt conveyor (40) contour with described lower rear work surface (6), described belt conveyor (40) is arranged over a spray equipment (41), described spray equipment includes displacement sensor (42) and the spray-painting mechanism (43) at rear portion of front portion, and spray equipment (41) is by the panel on displacement sensor (42) perception belt conveyor (40) and controls described spray-painting mechanism (43) and carries out spraying operation.
- A kind of integrated ceiling panel processing method of integrated ceiling panel production line, it is characterized in that raw material forms integrated ceiling panel after passing through feeding device, flattening device, step-wise feed device, panel processing unit (plant) and spray equipment, step-wise feed mechanism (19) pushes distance every time and mates with the size of monolithic finished panel, and realize producing by following steps: the first step, the front work portion of template accurately delivered to by first piece of panel that rolling raw material is positioned at end by step-wise feed mechanism (19)；Second step, mould carries out die closing operation so that corner is cut and edge suppresses fastener in front work portion for the first panel；3rd step, mould carries out mold-break operations, and step-wise feed mechanism (19) starts, second panel is pushed the front work portion of template, first panel pushes the rear work portion of template simultaneously, and now the second panel and the first panel are still affixed state, facilitate the first panel to promote；4th step, mould carries out die closing operation, second panel carries out operation in step 2 in front work portion, simultaneously, first panel realizes departing from the second panel by shut-off mechanism, form first piece of independent panel, and in rear work portion, realize the first panel decorative pattern compacting and edge bending operation by the mating reaction of projection (9) and ring bar (10) simultaneously；5th step, mould carries out mold-break operations, step-wise feed mechanism (19) starts, 3rd panel is pushed the front work portion of template, second panel is pushed in the rear work portion of template simultaneously, owing to the second panel pushes, in portion the first piece of panel that work after being initially positioned at is pushed on belt conveyor (40), enters subsequent handling.
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| CN201510231094.8A CN104826926B (en) | 2015-05-07 | 2015-05-07 | Production line for integrated ceiling panel and processing method thereof |
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| CN107283513B (en) * | 2017-07-28 | 2019-08-23 | 山东东山古城煤矿有限公司 | Automated conveyor is punched production equipment |
| CN107553146B (en) * | 2017-10-05 | 2019-02-19 | 苏州君驰联动机械有限公司 | A kind of panel production line |
| CN108188208B (en) * | 2017-12-25 | 2019-09-03 | 天津职业技术师范大学 | A kind of Rolling shutter gate piece brake forming lathe |
| CN110142335B (en) * | 2019-05-31 | 2023-10-27 | 佛山市国铝五金制品有限公司 | Stainless steel buckle plate production method and stainless steel buckle plate produced by same |
| CN110280649A (en) * | 2019-06-26 | 2019-09-27 | 天石（深圳）技研有限公司 | A kind of cutting apparatus |
| CN112077170A (en) * | 2020-08-05 | 2020-12-15 | 江苏盛日机械设备制造有限公司 | Blanking and stamping integrated device for handle ring steel plate on pressure container tank |
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