CN204657459U - Insulated pouring machine automatic positioning equipment - Google Patents
Insulated pouring machine automatic positioning equipment Download PDFInfo
- Publication number
- CN204657459U CN204657459U CN201520285786.6U CN201520285786U CN204657459U CN 204657459 U CN204657459 U CN 204657459U CN 201520285786 U CN201520285786 U CN 201520285786U CN 204657459 U CN204657459 U CN 204657459U
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- optical measuring
- measuring system
- analog output
- thermocouple
- video camera
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Abstract
The utility model relates to a kind of insulated pouring machine automatic positioning equipment, comprise ccd video camera (3) and EPA router (8), ccd video camera (3) is arranged in heat insulation guard shield (4), heat insulation guard shield (4) is arranged on the sprue gate place of casting machine, casting machine is arranged on the output of driving motor, driving motor is by the linear sensor of connection, ccd video camera (3) connects power supply respectively by circuit, video-frequency signal converter (7) and PT100 thermocouple (9), PT100 thermocouple (9) connection thermocouple analog output (10), video-frequency signal converter (7) output connection optical measuring system, optical measuring system, EPA router (8) connects touch operation screen (1) respectively by PLC system (6), the utility model is poured into a mould after the relative position at cup and sprue gate can be made to reach the state of most rationality again, realizes perfect cast.
Description
[technical field]
The utility model relates to full mold placingJi Shu field, specifically a kind of insulated pouring machine automatic positioning equipment.
[background technology]
Along with the develop rapidly in the fields such as automobile, equipment and process for full mold cast requires also more and more higher, traditional die casting replace by novel continuous pouring, in continuous pouring process, casting machine and mo(u)lding line directly coordinate that to locate be the key factor directly having influence on production efficiency and production cost.
Traditional casting machine and mo(u)lding line are directly located, substantially be position by hand by operating personnel, namely the cup position of sand mo(u)ld on mo(u)lding line is estimated by operating personnel, by the position of manual operation adjustment casting machine, by the time when the cup position on sand mo(u)ld is aimed at the sprue gate on casting machine, open the stopper rod on sprue gate, make molten iron flow into cup under gravity, realize cast.
[utility model content]
The purpose of this utility model is exactly will solve above-mentioned deficiency and provide a kind of insulated pouring machine automatic positioning equipment, by the driving motor adjustment casting machine position on casting machine, pour into a mould again after making the relative position at cup and sprue gate reach the state of most rationality, thus realize perfect cast, save human resources.
Design a kind of insulated pouring machine automatic positioning equipment for achieving the above object, comprise touch operation screen 1, ccd video camera 3, heat insulation guard shield 4, optical measuring system, power supply, video-frequency signal converter 7, EPA router 8, PT100 thermocouple 9 and thermocouple analog output 10, described ccd video camera 3 is arranged in heat insulation guard shield 4, described heat insulation guard shield 4 is arranged on the sprue gate place of casting machine, described casting machine is arranged on the output of driving motor, described driving motor is by the linear sensor of connection, described ccd video camera 3 connects power supply respectively by circuit, video-frequency signal converter 7 and PT100 thermocouple 9, the other end connection thermocouple analog output 10 of described PT100 thermocouple 9, described thermocouple analog output 10 is connected with PLC system 6, the output connection optical measuring system of described video-frequency signal converter 7, described optical measuring system, EPA router 8 connects touch operation screen 1 respectively by PLC system 6.
Described optical measuring system comprises optical measuring system display 2 and optical measuring system analog output unit 5, described optical measuring system display 2 is by connection optical measuring system analog output unit 5, described optical measuring system display 2 is connected with EPA router 8, and described optical measuring system analog output unit 5 is connected with PLC system 6.
Described optical measuring system analog output unit 5 is provided with four groups, is connected in parallel between described optical measuring system analog output unit 5.
Described optical measuring system analog output unit 5 is by connection stopper rod actuator, and the stopper rod of described casting machine is arranged on stopper rod actuator output.
Described ccd video camera 3 is provided with Varifocal zoom lens, and described ccd video camera 3 coordinates Varifocal zoom lens to connect video-frequency signal converter 7, and described video-frequency signal converter 7 connects optical measuring system display 2.
Described heat insulation guard shield 4 is connected with water-cooling system.
The utility model compared with the existing technology, novel structure, simple, reasonable in design, by the signal that linear transducer sends, control system is made can automatically to identify and judge the relative position at the sprue gate on mo(u)lding line on sand mo(u)ld cup and casting machine, then according to the departure of relative position, by the driving motor adjustment casting machine position on casting machine, pour into a mould again after finally making the relative position at cup and sprue gate reach the state of most rationality, thus realize perfect cast, and human resources are saved.
[accompanying drawing explanation]
Fig. 1 is electrical schematic diagram of the present utility model;
In figure: 1, touch operation screen 2, optical measuring system display 3, ccd video camera 4, heat insulation guard shield 5, optical measuring system analog output unit 6, PLC system 7, video-frequency signal converter 8, EPA router 9, PT100 thermocouple 10, thermocouple analog output.
[detailed description of the invention]
Below in conjunction with accompanying drawing, following further illustrating is done to the utility model:
As shown in drawings, the utility model comprises: touch operation screen 1, ccd video camera 3, heat insulation guard shield 4, optical measuring system, power supply, video-frequency signal converter 7, EPA router 8, PT100 thermocouple 9 and thermocouple analog output 10, ccd video camera 3 is arranged in heat insulation guard shield 4, heat insulation guard shield 4 is arranged on the sprue gate place of casting machine, heat insulation guard shield 4 is connected with water-cooling system, casting machine is arranged on the output of driving motor, driving motor is by the linear sensor of connection, ccd video camera 3 connects power supply respectively by circuit, video-frequency signal converter 7 and PT100 thermocouple 9, this 24V power supply is the independent power supply unit of ccd video camera, the other end connection thermocouple analog output 10 of PT100 thermocouple 9, thermocouple analog output 10 is connected with PLC system 6, the output connection optical measuring system of video-frequency signal converter 7, optical measuring system, EPA router 8 connects touch operation screen 1 respectively by PLC system 6.
Wherein, optical measuring system comprises optical measuring system display 2 and optical measuring system analog output unit 5, optical measuring system display 2 is by connection optical measuring system analog output unit 5, optical measuring system display 2 is connected with EPA router 8, and optical measuring system analog output unit 5 is connected with PLC system 6; This optical measuring system analog output unit 5 is provided with four groups, is connected in parallel between optical measuring system analog output unit 5; Optical measuring system analog output unit 5 is by connection stopper rod actuator, and the stopper rod of casting machine is arranged on stopper rod actuator output.Ccd video camera 3 is provided with Varifocal zoom lens, ccd video camera 3 coordinates Varifocal zoom lens to connect video-frequency signal converter 7, video-frequency signal converter 7 connects optical measuring system display 2, thus ccd video camera coordinates Varifocal zoom lens that the picture rich in detail at sprue gate is fed back to optical measuring apparatus.
The utility model can be widely used in the melting field of non-ferrous metal and ferrous metal, also can be applicable to the cast field of nonmetal permeability magnetic material, it is the automatic positioning equipment between the sprue gate on a kind of mo(u)lding line sand mo(u)ld on cup and casting machine, by camera, the ideal position image of cup on the sand mo(u)ld of casting machine sprue gate when zero-bit is gathered, and record, after the sand mo(u)ld on mo(u)lding line moves replacing, IMAQ is carried out for the sand mo(u)ld cup position newly put in place, and be transferred to control axis, compare with ideal position, if there is deviation, so control system will assign instruction to the servomotor above casting machine, deviation according to relative position moves casting machine, position is between the two made again to reach the state of relative ideal, the signal that casting machine amount of movement is delivered to according to linear transducer simultaneously informs control axis, to use during the next time of location, and then realize the continual adjustment carrying out position in continuous pouring process, realize the automatic location of whole process.
In the utility model, optical measuring system is for showing the video image at sprue gate and measuring position, sprue gate, iron flow and liquid level position, and the analog signals exporting these positional informations is to PLC.The adjustment for the concrete measuring position and output signal changing optical measuring system is shielded in touch operation, and the operation of other parts of energy implementing monitoring system and display alarm information.PLC system for collecting the position signalling of optical measuring system, and changes casting machine position to reach best casting position according to set value calculation servomotor.Video camera to be arranged in heat insulation guard shield and to have water-cooling system to cool, the real-time monitoring temperature of thermocouple.Focal length of camera can have more the distance manual adjustments between installation site and sprue gate.
The utility model installation site above die casting mouth, after installation, need need be arranged optical measuring system at touch operation screen further.The setting of optical measuring system enables video camera automatically identify the position at sprue gate.Transmission 4 groups of analog signalses to PLC system is controlled the adjustment of casting machine position by measuring system, and analog quantity model controls the coordinate position of casting machine respectively, the unlatching size (size of cast flow) of stopper rod and the duration of pouring.After above data acquisition, optical measuring system carries out the movement of X-axis and Y direction automatically by exporting Analog control casting machine, to reach the best pouring position of setting; And control best iron flow (controlling stopper rod height), make the duration of pouring in the scope arranged; When being poured into molten iron level and reaching sprue gate, analog output controls stopper rod decline and closes cast, and waits for the arrival at next mould and sprue gate, reaches automatic calibration position, automatically complete the object of cast with this.
The utility model is not by the restriction of above-mentioned embodiment; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (6)
1. an insulated pouring machine automatic positioning equipment, it is characterized in that: comprise touch operation screen (1), ccd video camera (3), heat insulation guard shield (4), optical measuring system, power supply, video-frequency signal converter (7), EPA router (8), PT100 thermocouple (9) and thermocouple analog output (10), described ccd video camera (3) is arranged in heat insulation guard shield (4), described heat insulation guard shield (4) is arranged on the sprue gate place of casting machine, described casting machine is arranged on the output of driving motor, described driving motor is by the linear sensor of connection, described ccd video camera (3) connects power supply respectively by circuit, video-frequency signal converter (7) and PT100 thermocouple (9), other end connection thermocouple analog output (10) of described PT100 thermocouple (9), described thermocouple analog output (10) is connected with PLC system (6), the output connection optical measuring system of described video-frequency signal converter (7), described optical measuring system, EPA router (8) connects touch operation screen (1) respectively by PLC system (6).
2. insulated pouring machine automatic positioning equipment as claimed in claim 1, it is characterized in that: described optical measuring system comprises optical measuring system display (2) and optical measuring system analog output unit (5), described optical measuring system display (2) is by connection optical measuring system analog output unit (5), described optical measuring system display (2) is connected with EPA router (8), and described optical measuring system analog output unit (5) is connected with PLC system (6).
3. insulated pouring machine automatic positioning equipment as claimed in claim 2, it is characterized in that: described optical measuring system analog output unit (5) is provided with four groups, be connected in parallel between described optical measuring system analog output unit (5).
4. insulated pouring machine automatic positioning equipment as claimed in claim 2 or claim 3, it is characterized in that: described optical measuring system analog output unit (5) is by connection stopper rod actuator, and the stopper rod of described casting machine is arranged on stopper rod actuator output.
5. insulated pouring machine automatic positioning equipment as claimed in claim 4, it is characterized in that: (3) are provided with Varifocal zoom lens to described ccd video camera, described ccd video camera (3) coordinates Varifocal zoom lens to connect video-frequency signal converter (7), and described video-frequency signal converter (7) connects optical measuring system display (2).
6. insulated pouring machine automatic positioning equipment as claimed in claim 5, is characterized in that: described heat insulation guard shield (4) is connected with water-cooling system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520285786.6U CN204657459U (en) | 2015-05-05 | 2015-05-05 | Insulated pouring machine automatic positioning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520285786.6U CN204657459U (en) | 2015-05-05 | 2015-05-05 | Insulated pouring machine automatic positioning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204657459U true CN204657459U (en) | 2015-09-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520285786.6U Expired - Fee Related CN204657459U (en) | 2015-05-05 | 2015-05-05 | Insulated pouring machine automatic positioning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204657459U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107168222A (en) * | 2017-05-05 | 2017-09-15 | 应达工业（上海）有限公司 | A kind of video running gate system based on intelligent vision camera |
| CN109877304A (en) * | 2019-04-04 | 2019-06-14 | 江苏永瀚特种合金技术有限公司 | A kind of vacuum pouring positioning system and method |
| CN115283659A (en) * | 2022-08-08 | 2022-11-04 | 河北师范大学 | Fixed point casting system based on artificial intelligence |
-
2015
- 2015-05-05 CN CN201520285786.6U patent/CN204657459U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107168222A (en) * | 2017-05-05 | 2017-09-15 | 应达工业（上海）有限公司 | A kind of video running gate system based on intelligent vision camera |
| CN109877304A (en) * | 2019-04-04 | 2019-06-14 | 江苏永瀚特种合金技术有限公司 | A kind of vacuum pouring positioning system and method |
| CN115283659A (en) * | 2022-08-08 | 2022-11-04 | 河北师范大学 | Fixed point casting system based on artificial intelligence |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20210505 |
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| CF01 | Termination of patent right due to non-payment of annual fee |