CN205237048U - Make a video recording and discern casting operation line - Google Patents
Make a video recording and discern casting operation line Download PDFInfo
- Publication number
- CN205237048U CN205237048U CN201521051816.3U CN201521051816U CN205237048U CN 205237048 U CN205237048 U CN 205237048U CN 201521051816 U CN201521051816 U CN 201521051816U CN 205237048 U CN205237048 U CN 205237048U
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- casting
- range finder
- ladle
- laser range
- laser
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- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model discloses a make a video recording and discern casting operation line mainly comprises overhead traveling crane, outside remote control ware, image recognition camera, a laser range finder, the 2nd laser range finder, x axle sliding guide, y axle motor, y axle sliding guide, stand, funnel, ladle, ladle motor, weighing transducer. Be provided with host computer control box, z axle motor, z transmission shaft, z axle drive chain, y transmission shaft, x transmission shaft, x axle motor in the overhead traveling crane. Be provided with intelligent control device in the host computer control box, be provided with image recognition system, laser calibration system, drive module, weight sensing system, alarm system in the intelligent control device. Drive module drive x axle motor, y axle motor, z axle motor and ladle motor rotate. The utility model discloses utilize the automatic casting of image identification technology and laser calibration technology, it is accurate to cast, avoids the industrial accident, and mold modeling can put in workshop within range optional position, and site utilization is rateed highly.
Description
Technical field
The utility model relates to casting operation line field, relates in particular to a kind of imaging identification casting operation line.
Background technology
The casting line that existing Foundry Works is used is all the fixed casting of rail mounted, moulding mould must be withThe casting relatively-stationary position of line, puts various moulding moulds with regard to very inconvenient like this, when automatic casting molten iron,Be difficult to aim at die casting mouth. When hand teeming molten iron, because molten iron temperature is very high, easily there is industrial accident.
Summary of the invention
The utility model discloses a kind of imaging identification casting operation line, mainly manipulated by overhead traveling crane, outer remoteDevice, image recognition camera, the first laser range finder, the second laser range finder, x axle rail plate, ySpindle motor, y axle rail plate, column, funnel, ladle, ladle motor, weight sensor composition.In overhead traveling crane, be provided with host computer control box, z spindle motor, z power transmission shaft, z through-drive chain, y power transmission shaft, xPower transmission shaft, x spindle motor. In host computer control box, be provided with intelligent controlling device, in intelligent controlling device, arrangeThere are image identification system, laser calibration system, driver module, weight sensitivity system, warning system. DriveModule drive x spindle motor, y spindle motor, z spindle motor and ladle electric machine rotation. The utility model utilizesImage recognition technology and laser calibration technology realize automation casting, and casting precisely, is avoided industrial accident, makesMould can be put optional position within the scope of workshop, and utilization of area rate is high.
For reaching this object, the present invention by the following technical solutions:
A kind of imaging identification casting operation line, is primarily characterized in that: this imaging identification casting operation line masterWill be by overhead traveling crane, outer remote control device, image recognition camera, the first laser range finder, the second Laser MeasuringApart from instrument, x axle rail plate, y spindle motor, y axle rail plate, column, funnel, ladle, ladleMotor, weight sensor composition. Described overhead traveling crane is arranged on x axle rail plate, and x axle rail plate is establishedPut on y axle rail plate, y spindle motor is arranged on x axle rail plate, be connected with sky vehicle electric line,Described the second laser range finder, the first laser range finder, image recognition camera is fixed on overhead traveling crane below,Weight sensor is arranged between overhead traveling crane and ladle.
Wherein, in described overhead traveling crane, be provided with host computer control box, z spindle motor, z power transmission shaft, z through-drive chainBar, y power transmission shaft, x power transmission shaft, x spindle motor. In described host computer control box, be provided with intelligent controlling device,In intelligent controlling device, be provided with image identification system, laser calibration system, driver module, weight sensing systemSystem, warning system; Described driver module drives x spindle motor, y spindle motor, z by intelligent controlling deviceSpindle motor and ladle electric machine rotation. Described z spindle motor drives z through-drive chain fortune by z power transmission shaftMoving, thus drive ladle to move up and down.
Wherein, when automatic operation, by the described built-in intelligence of host computer control box of outer remote control device manipulationEnergy control device, starts image identification system, the casting of taking each casting mould with image recognition cameraMouthful, as the target image of visual identity, mobile X-axis and Y-axis respectively when casting are known respectively in movementThe identical casting gate of picture of not publishing picture, stops after funnel being delivered to the central point of casting gate of casting mould, at this moment opensMoving laser calibration system, the first laser range finder and the second laser range finder Emission Lasers, respectively Measurement dieThe height of the height of casting gate and casting mould shell, carries out the height of the height of casting gate and mold shellContrast, their difference is judged as die casting mouth and aims in the difference range of laser calibration system,Allow to carry out casting operation, otherwise manual intervention is carried out in warning system warning.
Wherein, in the time of semi-automatic work, by the built-in intelligence of outer remote control device manipulation host computer control boxControl device, starts image identification system, takes the casting gate image of casting mould with image recognition camera,And the X of records photographing point and the Y coordinate points of ordering, if while having multiple casting gate, record out respectively multiple wateringCasting nozzle image and coordinate points, when casting molten iron, calculate the target range of each coordinate points, and by this distanceFrom being converted to pulse signal, drive respectively X-axis motor and y-axis motor, funnel is delivered to watering of casting mouldAfter the central point of casting nozzle, stop, at this moment starting laser calibration system, the first laser range finder and the second Laser MeasuringApart from instrument Emission Lasers, the height of Measurement die casting gate and the height of casting mould shell respectively, by casting gateHeight and the height of mold shell contrast, their difference is in the difference range of laser calibration systemBe judged as die casting mouth and aim at, allow to carry out casting operation, otherwise warning system warning is carried out manuallyIntervene.
Wherein, the first described laser range finder is relative fixing with the position of the second laser range finder, the first laserStadia surveying is to the distance of casting gate bottom, and the second laser range finder measures the distance on casting mould surface,Jointly Precision Test is carried out in casting gate position by the first laser range finder and the second laser range finder.
Wherein, described ladle motor is arranged in ladle, drives ladle that molten iron is imported in funnel,After casting molten iron completes, ladle motor does reset drives.
Wherein, described weight sensitivity system is measured the iron water amount in ladle by weight sensor, and judgement isNoly need to add molten iron.
Beneficial effect of the present invention: a kind of imaging identification casting operation line, utilizes image recognition technology and laserCollimation technique is realized automation casting, simple to operate, and casting precisely, can effectively avoid industrial accident to occur,Moulding mould can be put optional position within the scope of workshop, and utilization of area rate is high.
Brief description of the drawings
Fig. 1 is a kind of imaging identification casting operation line overall structure embodiment schematic diagram;
Fig. 2 is a kind of imaging identification casting operation line sky bassinet structure embodiment schematic diagram;
Fig. 3 is a kind of imaging identification casting operation line intelligent controlling device composition embodiment schematic diagram.
In accompanying drawing, similarly element numbers represents similar element, as: overhead traveling crane 1, the second laser range finder 2,X axle rail plate 3, y spindle motor 4, y axle rail plate 5, column 6, the first laser range finder 7, figurePicture identification camera 8, funnel 9, ladle 10, ladle motor 11, weight sensor 12, casting dieTool 13, casting gate 14, outer remote control device 15, host computer control box 101, z spindle motor 102, z passMoving axis 103, z through-drive chain 104, y power transmission shaft 105, x power transmission shaft 106, x spindle motor 107, intelligenceEnergy control device 111, driver module 121, weight sensitivity system 131, warning system 141, laser calibrationSystem 151, image identification system 161. (note: outer remote control device 15 does not draw in the accompanying drawings)
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, a kind of imaging identification casting operation line of the present utility model is doneFurther describe in detail.
See shown in Fig. 1 embodiment schematic diagram, a kind of imaging identification casting operation line is mainly by overhead traveling crane 1, outside far awayJourney control device 15, image recognition camera 8, the first laser range finder 7, the second laser range finder 2, x axleRail plate 3, y spindle motor 4, y axle rail plate 5, column 6, funnel 9, ladle 10, ladleMotor 11, weight sensor 12 form. Described overhead traveling crane 1 is arranged on x axle rail plate 3, and x axle is slidingMoving guide rail 3 is arranged on y axle rail plate 5, and y spindle motor 4 is arranged on x axle rail plate 3, withOverhead traveling crane 1 use electric wire is connected, and described the second laser range finder 2, the first laser range finder 7, image recognition are taken the photographBe fixed on overhead traveling crane 1 below as 8, weight sensor 12 is arranged between overhead traveling crane 1 and ladle 10.
See shown in Fig. 2, Fig. 3 embodiment schematic diagram, in described overhead traveling crane 1, be provided with host computer control box 101,Z spindle motor 102, z power transmission shaft 103, z through-drive chain 104, y power transmission shaft 105, x power transmission shaft 106,X spindle motor 107. In described host computer control box 101, be provided with intelligent controlling device 111, Based Intelligent Control dressPut and in 111, be provided with driver module 121, weight sensitivity system 131, warning system 141, laser calibration systemSystem 151, image identification system 161; Described driver module 121 drives x by intelligent controlling device 111Spindle motor 107, y spindle motor 4, z spindle motor 102 and ladle motor 11 rotate. Described x spindle motor107 drive overhead traveling crane 1 to move along x axle rail plate 3, and shown y spindle motor 4 drives x axle rail plate 3Move along y axle rail plate 5, thereby realize along x axle and the axial movement of y. Described z spindle motor102 drive z through-drive chain 104 to move by z power transmission shaft 103, move down thereby drive in ladle 10Moving.
Preferably, when automatic operation, by the described host computer control box 101 of outer remote control device 15 manipulationBuilt-in intelligent controlling device 111, starts image identification system 151, every with 8 shootings of image recognition cameraThe casting gate of individual casting mould 13, as the target image of visual identity, slides and leads along X-axis respectively when castingRail 3 and Y-axis rail plate 5 move, and identify respectively the identical casting gate 14 of image, by funnel in movement9 stop after delivering to the central point of casting gate 14 of casting mould 13, at this moment start laser calibration system 151,The first laser range finder 7 and the second laser range finder 2 Emission Lasers, the casting of measuring respectively casting mould 13The height of mouth 14 and the height of casting mould 13 shells, by outside the height of casting gate 14 and casting mould 13The height of shell contrasts, and their difference is judged as casting in the difference range of laser calibration system 151The casting gate 14 of modeling tool 13 has been aimed at, allow to carry out casting operation, otherwise warning system 141 report to the police intoRow manual intervention.
Preferably, in the time of semi-automatic work, manipulate in host computer control box 101 by outer remote control device 15The intelligent controlling device 111 of putting, starts image identification system 151, takes and casts with image recognition camera 8Casting gate 14 images of mould 13, and the X of records photographing point and the Y coordinate points of ordering, if there be multiple wateringWhen casting nozzle 14, record out respectively multiple casting gate 14 images and coordinate points, when casting molten iron, calculateThe target range of each coordinate points, and this distance is converted to pulse signal, drive respectively X-axis motor 107With y-axis motor 4, stop after funnel 9 being delivered to the central point of casting gate 14 of casting mould 13, at this momentStart laser calibration system 151, the first laser range finders 7 and the second laser range finder 8 Emission Lasers, pointDo not measure the height of casting gate 14 and the height of casting mould 13 shells of casting mould 13, by casting gateThe height of 14 height and casting mould 13 shells contrasts, and their difference is in laser calibration system 151Difference range in be judged as casting gate 14 and aimed at, allow to carry out casting operation, otherwise warning system141 report to the police carries out manual intervention.
Preferably, the first described laser range finder 7 is relative fixing with the position of the second laser range finder 2, theOne laser range finder 7 measures the distance of casting gate 14 bottoms, and the second laser range finder 2 measures casting dieThe distance on tool 13 surfaces, is carried out casting gate position jointly by the first laser range finder and the second laser range finderPrecision Test.
Jointly Precision Test is carried out in casting gate position by the first laser range finder 7 and the second laser range finder 2.The poor laser school that has been designed into of level altitude between the first laser range finder 7 and the second laser range finder 2In Barebone 151.
Preferably, described ladle motor 11 is arranged in ladle 10, drives ladle 10 by molten ironImport in funnel 9, after casting molten iron completes, ladle motor 9 does reset drives.
Preferably, described weight sensitivity system 131 is measured the iron in ladle 10 by weight sensor 12The water yield, judges whether to add molten iron.
A kind of imaging identification casting operation line, utilizes image recognition technology and laser calibration technology to realize automation and watersCasting, simple to operate, casting precisely, can effectively avoid industrial accident to occur, and moulding mould can be at workshop modelEnclose interior optional position and put, utilization of area rate is high.
Embodiment is described preferred embodiment of the present utility model, not to of the present utility modelRights protection scope limits, and is not departing under the prerequisite of the utility model design spirit, and this area is commonVarious distortion and improvement that technical staff makes the technical solution of the utility model, all should fall into this practicality newIn the definite protection domain of type claims.
Claims (5)
1. an imaging identification casting operation line, is primarily characterized in that:
A kind of imaging identification casting operation line mainly by overhead traveling crane, outer remote control device, image recognition camera,The first laser range finder, the second laser range finder, x axle rail plate, y spindle motor, y axle rail plate,Column, funnel, ladle, ladle motor, weight sensor composition; Described overhead traveling crane is arranged on x axleOn rail plate, x axle rail plate is arranged on y axle rail plate, and y spindle motor is arranged on x axle and slidesOn guide rail, be connected with sky vehicle electric line, described the second laser range finder, the first laser range finder, imageIdentification camera is fixed on overhead traveling crane below, and weight sensor is arranged between overhead traveling crane and ladle;
In described overhead traveling crane, be provided with host computer control box, z spindle motor, z power transmission shaft, z through-drive chain, yPower transmission shaft, x power transmission shaft, x spindle motor; In described host computer control box, be provided with intelligent controlling device, intelligenceIn can control device, be provided with image identification system, laser calibration system, driver module, weight sensitivity system,Warning system; Described driver module drives x spindle motor, y spindle motor, z axle by intelligent controlling deviceMotor and ladle electric machine rotation; Described z spindle motor drives z through-drive chain movement by z power transmission shaft,Thereby drive ladle to move up and down;
When automatic operation, by the described built-in Based Intelligent Control of host computer control box of outer remote control device manipulationDevice, starts image identification system, takes the casting gate of each casting mould with image recognition camera, doesFor the target image of visual identity, mobile X-axis and Y-axis respectively when casting, in movement, identification is published picture respectivelyThe identical casting gate of picture, stops after funnel being delivered to the central point of casting mould casting gate, at this moment starts laser schoolBarebone, the first laser range finder and the second laser range finder Emission Lasers, measure respectively casting mould castingThe height of mouth and the height of casting mould shell, carry out the height of the height of casting gate and casting mould shellContrast, is judged as casting mould casting in the difference range that their difference has arranged in laser calibration systemMouth is aimed at, allow to carry out casting operation, otherwise manual intervention is carried out in warning system warning.
2. a kind of imaging identification casting operation line according to claim 1, is characterized in that: halfWhen automatic operation, by the built-in intelligent controlling device of outer remote control device manipulation host computer control box, startImage identification system, with the casting gate image of image recognition camera shooting casting mould, system can be known automaticallyNot also the X of records photographing point and the coordinate points that Y is ordered, if while having multiple casting gate, record out respectively multipleCasting gate image and coordinate points, when casting molten iron, calculate the target range of each coordinate points, and by thisDistance is converted to pulse signal, drives respectively X-axis motor and y-axis motor, and funnel is delivered to casting mouldAfter the central point of casting gate, stop, at this moment starting laser calibration system, the first laser range finder and the second laserRangefinder Emission Lasers, the height of Measurement die casting gate and the height of casting mould shell, will cast respectivelyThe height of mouth and the height of mold shell contrast, and their difference is in the difference range of laser calibration systemInside be judged as die casting mouth and aim at, allow to carry out casting operation, otherwise people is carried out in warning system warningWork is intervened.
3. a kind of imaging identification casting operation line according to claim 1, is characterized in that: describedOne laser range finder is relative fixing with the position of the second laser range finder, and the first laser range finder measures castingDistance bottom mouthful, the second laser range finder measures the distance on casting mould surface, by the first laser rangingInstrument and the second laser range finder carry out Precision Test to casting gate position jointly.
4. a kind of imaging identification casting operation line according to claim 1, is characterized in that: described ironWater bag motor is arranged in ladle, drives ladle that molten iron is imported in funnel, after casting molten iron completesLadle motor does reset drives.
5. a kind of imaging identification casting operation line according to claim 1, is characterized in that: described weightAmount sensor-based system is measured the weight of molten iron in ladle in real time by weight sensor, judges whether to need to continueAdd molten iron.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521051816.3U CN205237048U (en) | 2015-12-16 | 2015-12-16 | Make a video recording and discern casting operation line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521051816.3U CN205237048U (en) | 2015-12-16 | 2015-12-16 | Make a video recording and discern casting operation line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205237048U true CN205237048U (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521051816.3U Expired - Fee Related CN205237048U (en) | 2015-12-16 | 2015-12-16 | Make a video recording and discern casting operation line |
Country Status (1)
| Country | Link |
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| CN (1) | CN205237048U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199327A (en) * | 2017-06-29 | 2017-09-26 | 河南省中原活塞股份有限公司 | A kind of automatic pouring machine |
| CN113654466A (en) * | 2021-08-30 | 2021-11-16 | 台晶(重庆)电子有限公司 | Double-layer LID detection equipment |
| CN114505460A (en) * | 2021-12-30 | 2022-05-17 | 江苏飞锦达科技有限公司 | Automatic positioning system for image recognition casting position for continuous casting machine |
| CN118123003A (en) * | 2024-05-10 | 2024-06-04 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
-
2015
- 2015-12-16 CN CN201521051816.3U patent/CN205237048U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199327A (en) * | 2017-06-29 | 2017-09-26 | 河南省中原活塞股份有限公司 | A kind of automatic pouring machine |
| CN107199327B (en) * | 2017-06-29 | 2023-10-27 | 河南省中原活塞股份有限公司 | Automatic casting machine |
| CN113654466A (en) * | 2021-08-30 | 2021-11-16 | 台晶(重庆)电子有限公司 | Double-layer LID detection equipment |
| CN113654466B (en) * | 2021-08-30 | 2024-04-19 | 台晶(重庆)电子有限公司 | Double-layer LID detection equipment |
| CN114505460A (en) * | 2021-12-30 | 2022-05-17 | 江苏飞锦达科技有限公司 | Automatic positioning system for image recognition casting position for continuous casting machine |
| CN118123003A (en) * | 2024-05-10 | 2024-06-04 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
| CN118123003B (en) * | 2024-05-10 | 2024-08-13 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20181216 |