CN114505460A - Automatic positioning system for image recognition casting position for continuous casting machine - Google Patents
Automatic positioning system for image recognition casting position for continuous casting machine Download PDFInfo
- Publication number
- CN114505460A CN114505460A CN202111654920.1A CN202111654920A CN114505460A CN 114505460 A CN114505460 A CN 114505460A CN 202111654920 A CN202111654920 A CN 202111654920A CN 114505460 A CN114505460 A CN 114505460A
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- China
- Prior art keywords
- hopper
- base frame
- casting
- wall
- module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
Abstract
The invention discloses an automatic positioning system for an image recognition casting position for a continuous casting machine, which comprises a base frame and a hopper movably arranged on the base frame, wherein an information processing module is arranged on the base frame and connected with a position acquisition module, and the position acquisition module is respectively positioned on the hopper and the base frame; a plurality of opening and closing blocks distributed in a circumferential array mode are rotatably mounted at the bottom port of the hopper, a discharge pipe is arranged on the inner wall of the lower side of the hopper, the opening and closing blocks are located at the outer end of the discharge pipe, and the opening and closing blocks are movably connected with the discharge pipe; the position acquisition module comprises a casting head position sensor and an external casting monitor, the outer wall of the hopper is symmetrically provided with mounting plates, the casting head position sensor is located on the outer wall of the lower side of the mounting plates, and the casting head position sensor is fixedly mounted on the outer wall of the lower side of the base frame. The invention provides an automatic positioning system for an image recognition casting position for a continuous casting machine, which can drive a hopper workpiece to move for a preset distance through a driving rod.
Description
Technical Field
The invention relates to the technical field of casting machines, in particular to an automatic positioning system for recognizing a casting position by an image for a continuous casting machine.
Background
The casting method is a method of melting gold and silver into liquid state, and adopting master die casting to make into ware, and is one of the earliest gold and silver processing methods, and the casting is to cast the mixed slurry into the engine shell, and after solidification, the engine charge meeting the design requirements is formed.
Along with the development of the times, the functions of machines used for casting are increased, particularly, for convenience of construction of workers, the casting mode is gradually evolved into automatic positioning or remote control, the machines can work remotely, the workers can work conveniently, and inconvenience caused by close-distance operation of the workers can be reduced.
In conclusion, the existing casting machine cannot feed back the casting effect in time, is difficult to control the actual discharging amount, has certain inconvenience during casting, and is honest to solve.
Disclosure of Invention
The invention aims to provide an automatic positioning system for recognizing a casting position by an image for a continuous casting machine, and aims to solve the problems that the casting effect cannot be fed back in time and the actual discharge amount is difficult to control.
In order to achieve the above purpose, the invention provides the following technical scheme: an automatic positioning system for an image recognition casting position for a continuous casting machine comprises a base frame and a hopper movably mounted on the base frame, wherein an information processing module is arranged on the base frame and connected with a position acquisition module, and the position acquisition module is respectively positioned on the hopper and the base frame; a plurality of opening and closing blocks distributed in a circumferential array mode are rotatably mounted at the bottom port of the hopper, a discharge pipe is arranged on the inner wall of the lower side of the hopper, the opening and closing blocks are located at the outer end of the discharge pipe, and the opening and closing blocks are movably connected with the discharge pipe; the position acquisition module includes casting head position sensor and outside casting watch-dog, the outer wall symmetry of hopper is provided with the mounting panel, casting head position sensor is located the outer wall of mounting panel downside, casting head position sensor with opening and shutting piece fixed connection, casting head position sensor fixed mounting be in the outer wall of bed frame downside.
Preferably, the information processing module is connected with a fine adjustment control module, the fine adjustment control module comprises an estimation comparison module, a driving rod is arranged on the outer wall of one side of the base frame, and the fine adjustment control module is located on the driving rod.
Preferably, a threaded rod is arranged on the base frame, a driving power supply is arranged at one end of the threaded rod, and the threaded rod is fixedly connected with the output end of the driving power supply.
Preferably, the outer wall of the hopper is provided with a connecting block, the connecting block is provided with a threaded hole, and the connecting block is movably arranged on the base frame through the threaded hole; the outer wall of one side of the base frame, which is close to the hopper, is provided with an extension rail, and the outer walls of the upper side and the lower side of the connecting block are respectively movably connected with the extension rail; the outer wall of the base frame, which is opposite to one side of the hopper, is symmetrically provided with inverted slide rods relative to the driving rod.
Preferably, the information processing module is connected with power supply modules, and the power supply modules are respectively located at two ends of the base frame.
Preferably, the information processing module is connected with a terminal display module, and the terminal display module is connected to the display screen.
Preferably, the base frame is provided with an alarm, the fine adjustment control module is connected with an offset alarm module, and the offset alarm module is connected with the alarm.
Preferably, the outer wall of the hopper adjacent to one side of the hopper is provided with an extension telescopic opening, and a feeding monitor is arranged in the extension telescopic opening.
In the technical scheme, the invention has the following beneficial effects:
firstly, when casting, the base frame is arranged on a fixed object through the driving rod and the reverse sliding rod, then materials can be provided for the hopper through the extension expansion port arranged at the upper end of the connecting hopper, the base frame can be driven by the driving rod to drive the hopper arranged on the base frame to move at a preset Y-axis distance, the hopper stops when reaching a preset position, then the connecting block can be driven by the rotation of the threaded rod to move at a target X-axis distance, the casting head position sensor is positioned on the outer wall of the lower side of the mounting plate and stops moving when reaching the final target distance, the casting head position sensor is connected on the opening and closing block and can accurately position the position of the discharge port of the hopper, the accurate position casting is carried out through the processor arranged in the information processing module, and the terminal display module connected with the information processing module enables the position information of the hopper to be visible, is convenient for better use;
the outer wall of the lower side of the hopper is provided with an opening and closing block, the opening and closing block is rotatably installed at a port of the lower side of the hopper and is connected with a power supply, the opening and closing block is connected with a position acquisition module, the position acquisition module comprises a casting head position sensor and an external casting monitor, the information processing module can acquire the position of the discharge pipe through the casting head position sensor, namely the position of a casting head, and the discharge pipe is discharged by controlling the outward rotating angle of the opening and closing block after the position is determined, casting is carried out, meanwhile, the rotating angle of the opening and closing block can be controlled, so that the discharge amount in the preset time of the discharge pipe is controlled, and the purpose of casting various images is achieved;
the driving rod can be controlled to be positioned more accurately by the fine adjustment control module connected with the information processing module, and when the moving positions of the Y axis and the X axis have overlarge deviation from the target position, the deviation alarm module gives an alarm, so that data can be adjusted in time and a machine can be overhauled for subsequent use; the hopper is required to move along with the change of the casting position, so that the extension telescopic opening is in a shape with certain folds and can stretch for a preset distance, a feeding monitor is arranged on the extension telescopic opening and used for monitoring materials in the hopper, the feeding can be automatically stopped after the materials are fully fed, and the automatic feeding is realized during the material shortage process, so that the use is guaranteed.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
This document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic diagram of an overall structure provided in an embodiment of the present invention;
FIG. 2 is a schematic view of a hopper port configuration provided by an embodiment of the present invention;
FIG. 3 is a schematic diagram of a modular structure provided by an embodiment of the present invention;
fig. 4 is a schematic bottom view of the structure according to the embodiment of the present invention.
Description of reference numerals:
1. a base frame; 2. a drive rod; 3. extending the rail; 4. a threaded rod; 5. connecting blocks; 6. a hopper; 61. a discharge pipe; 7. mounting a plate; 8. extending the telescopic opening; 9. reversing the sliding rod; 10. opening and closing blocks; 11. an alarm;
100. an information processing module; 101. a position acquisition module; 102. a terminal display module; 103. a fine tuning control module; 104. an offset warning module; 105. and a power supply module.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1-4, an image recognition casting position automatic positioning system for a continuous casting machine comprises a base frame 1 and a hopper 6 movably mounted on the base frame 1, wherein an information processing module 100 is arranged on the base frame 1, the information processing module 100 is connected with a position acquisition module 101, and the position acquisition modules are respectively located on the hopper and the base frame; a plurality of opening and closing blocks 10 distributed in a circumferential array are rotatably mounted at the bottom port of the hopper 6, a discharge pipe 61 is arranged on the inner wall of the lower side of the hopper 6, the opening and closing blocks 10 are positioned at the outer end of the discharge pipe 61, and the opening and closing blocks 10 are movably connected with the discharge pipe 61; the position acquisition module 101 comprises a casting head position sensor and an external casting monitor, the outer wall of the hopper 6 is symmetrically provided with mounting plates 7, the casting head position sensor is positioned on the outer wall of the lower side of the mounting plate 7, the casting head position sensor is fixedly connected with the opening and closing block 10, and the casting head position sensor is fixedly mounted on the outer wall of the lower side of the base frame 1; an opening and closing block 10 is arranged on the outer wall of the lower side of the hopper 6, the opening and closing block 10 is rotatably installed at a port of the lower side of the hopper 6, the opening and closing block 10 is connected with a power supply, the opening and closing block 10 is connected with a position acquisition module 101, the position acquisition module 101 comprises a casting head position sensor and an external casting monitor, and the information processing module 100 can acquire the position of the discharge pipe 61 through the casting head position sensor; be provided with the piece 10 that opens and shuts at the outer wall of hopper 6 downside, the piece 10 that opens and shuts rotates and installs the port in hopper 6 downside, and the piece 10 that opens and shuts is connected with the power, the piece 10 that opens and shuts is connected with position acquisition module 101, position acquisition module 101 includes casting head position sensor and outside casting watch-dog, information processing module 100 accessible casting head position sensor acquires the position of discharging pipe 61, namely the position of casting head, and behind the whole definite position of outside casting watch-dog, carry out the ejection of compact through the outside rotatory angle of control piece 10, carry out the casting, can control the rotatory angle of piece 10 that opens and shuts simultaneously, with the size of the discharge volume in reaching control discharging pipe 61 scheduled time, thereby reach the purpose of the multiple image of casting.
Referring to fig. 1, the information processing module 100 is connected to a fine adjustment control module 103, the fine adjustment control module 103 includes an estimation comparison module, a driving rod 2 is disposed on an outer wall of one side of the base frame 1, and the fine adjustment control module 103 is located on the driving rod 2; the outer wall of one side of the base frame 1 opposite to the hopper 6 is symmetrically provided with inverted slide rods 9 relative to the driving rod 2; install pedestal 1 on fixed object through actuating lever 2 and backsliding pole 9, then the extension throat 8 that the accessible was connected the setting of hopper 6 upper end provides the material in for hopper 6, can order about pedestal 1 through actuating lever 2 and drive the vertical (Y axle direction) removal of hopper 6 of installing on pedestal 1 after that, will stop when reaching predetermined position.
Referring to fig. 1 and 2, a threaded rod 4 is arranged on the base frame 1, a driving power supply is arranged at one end of the threaded rod 4, and the threaded rod 4 is fixedly connected with an output end of the driving power supply; the outer wall of the hopper 6 is provided with a connecting block 5, the connecting block 5 is provided with a threaded hole, and the connecting block 5 is movably arranged on the base frame 1 through the threaded hole; the outer wall of one side, close to the hopper 6, of the base frame 1 is provided with an extension rail 3, and the outer walls of the upper side and the lower side of the connecting block 5 are movably connected with the extension rail 3 respectively; the rotation of accessible threaded rod 4 drives connecting block 5 and carries out the target distance removal of lateral shifting (X axle direction), and casting head position sensor is located the outer wall of mounting panel 7 downside, when reaching final target distance, will stop moving, is connected with casting head position sensor on the piece 10 that opens and shuts, can pinpoint the position that the discharge gate of hopper 6 is located.
Referring to fig. 1 to 3, the information processing module 100 is connected with power supply modules 105, and the power supply modules 105 are respectively located at two ends of the base frame 1; the power supply modules 105 are fixedly installed at two ends of the base frame 1, wherein the power supply modules 105 are storage batteries, and the power supply modules 105 provide power support for the information processing module 100.
Referring to fig. 3, the information processing module 100 is connected with a terminal display module 102, and the terminal display module 102 is connected to a display screen; the opening and closing block 10 is connected with a casting head position sensor, so that the position (casting head position) of the discharge port of the hopper 6 can be accurately positioned, casting at the accurate position can be performed through a processor arranged in the information processing module 100, and the terminal display module 102 connected with the information processing module 100 enables the position information of the hopper 6 to be visible, thereby facilitating better use.
Referring to fig. 1, an alarm 11 is disposed on the base frame 1, the fine tuning control module 103 is connected to an offset alarm module 104, and the offset alarm module 104 is connected to the alarm 11; the fine-tuning control module 103 connected with the information processing module 100 can control the driving rod 2 to perform more accurate positioning, and when the position moved by the Y axis and the X axis has too large deviation from the target position, the deviation alarm module 104 gives an alarm, so that data can be adjusted in time and the machine can be overhauled for subsequent use.
Referring to fig. 1, an extension expansion port 8 is arranged on the outer wall of the hopper 6 adjacent to one side of the hopper 6, and a feeding monitor is arranged in the extension expansion port 8; the hopper 6 is required to move along with the change of the casting position, so that the extension telescopic opening 8 is in a shape with certain folds and can stretch for a preset distance, a feeding monitor is arranged on the extension telescopic opening 8 and used for monitoring materials in the hopper 6, the feeding can be automatically stopped after the materials are fully fed, and the materials are automatically fed when the materials are short, so that the use is guaranteed.
The working principle of the invention is as follows:
during casting, the base frame 1 is installed on a fixed object through the driving rod 2 and the reverse sliding rod 9, then materials can be provided for the hopper 6 through the extension expansion port 8 arranged at the upper end of the connecting hopper 6, then the base frame 1 can be driven through the driving rod 2 to drive the hopper 6 installed on the base frame 1 to move in a Y-axis preset distance, the movement is stopped when a preset position is reached, then the connecting block 5 can be driven to move in an X-axis target distance through the rotation of the threaded rod 4, the casting head position sensor is positioned on the outer wall of the lower side of the mounting plate 7, the movement is stopped when a final target distance is reached, the casting head position sensor is connected to the opening and closing block 10, the position of the discharge port of the hopper 6 (the position of the casting head) can be accurately positioned, casting in an accurate position is performed through the processor arranged in the information processing module 100, and the terminal display module 102 connected with the information processing module 100 enables the position information of the hopper 6 to be visible, is convenient for better use; secondly, an opening and closing block 10 is arranged on the outer wall of the lower side of the hopper 6, the opening and closing block 10 is rotatably installed at a port of the lower side of the hopper 6, the opening and closing block 10 is connected with a power supply, the opening and closing block 10 is connected with a position acquisition module 101, the position acquisition module 101 comprises a casting head position sensor and an external casting monitor, the information processing module 100 can acquire the position of the discharge pipe 61, namely the position of a casting head, and discharge is performed by controlling the outward rotating angle of the opening and closing block 10 after the position is determined, and meanwhile, the rotating angle of the opening and closing block 10 can be controlled to control the discharge amount of the discharge pipe 61 within a preset time, so that the purpose of casting various images is achieved; the fine-tuning control module 103 connected with the information processing module 100 can control the driving rod 2 to perform more accurate positioning, and when the moving positions of the Y axis and the X axis have overlarge deviation from the target position, the deviation alarm module 104 gives an alarm, so that data can be adjusted in time and a machine can be overhauled for subsequent use; wherein, hopper 6 needs to remove along with the transform of casting position, consequently extension telescopic 8 is for having the shape of certain fold, makes its scalable predetermined distance to be provided with the material that the feeding watch-dog is used for monitoring hopper 6 on the extension telescopic 8, and can the automatic shutdown feeding after the material is full, automatic feeding when lacking the material guarantees to use.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (6)
1. The automatic positioning system for the image recognition casting position for the continuous casting machine is characterized by comprising a base frame (1) and a hopper (6) movably mounted on the base frame (1), wherein an information processing module (100) is arranged on the base frame (1), the information processing module (100) is connected with a position acquisition module (101), and the position acquisition modules (101) are respectively positioned on the hopper (6) and the base frame (1);
a plurality of opening and closing blocks (10) distributed in a circumferential array are rotatably mounted at the bottom port of the hopper (6), a discharge pipe (61) is arranged on the inner wall of the lower side of the hopper (6), the opening and closing blocks (10) are positioned at the outer end of the discharge pipe (61), and the opening and closing blocks (10) are movably connected with the discharge pipe (61);
position acquisition module (101) is including casting head position sensor and outside casting watch-dog, the outer wall symmetry of hopper (6) is provided with mounting panel (7), casting head position sensor is located the outer wall of mounting panel (7) downside, casting head position sensor fixed mounting be in the outer wall of bed frame (1) downside.
2. The automatic positioning system for the image recognition casting position for the continuous casting machine according to claim 1, characterized in that the information processing module (100) is connected with a fine adjustment control module (103), the fine adjustment control module (103) comprises an estimation comparison module, a driving rod (2) is arranged on the outer wall of one side of the base frame (1), and the fine adjustment control module (103) is positioned on the driving rod (2); a threaded rod (4) is arranged on the base frame (1), a driving power supply is arranged at one end of the threaded rod (4), and the threaded rod (4) is fixedly connected with the output end of the driving power supply;
the outer wall of the hopper (6) is provided with a connecting block (5), the connecting block (5) is provided with a threaded hole, and the connecting block (5) is movably mounted on the base frame (1) through the threaded hole; the outer wall of one side, close to the hopper (6), of the base frame (1) is provided with an extension rail (3), and the outer walls of the upper side and the lower side of the connecting block (5) are movably connected with the extension rail (3) respectively; the outer wall of the base frame (1) opposite to one side of the hopper (6) is symmetrically provided with inverted slide rods (9) relative to the driving rod (2).
3. The automatic image recognition casting position positioning system for the continuous casting machine according to claim 1, characterized in that the information processing module (100) is connected with power supply modules (105), and the power supply modules (105) are respectively positioned at two ends of the base frame (1).
4. The automatic image recognition casting position positioning system for the continuous casting machine according to claim 1, characterized in that a terminal display module (102) is connected to the information processing module (100), and the terminal display module (102) is connected to a display screen.
5. The automatic image recognition casting position positioning system for the continuous casting machine according to claim 2, characterized in that an alarm (11) is arranged on the base frame (1), the fine adjustment control module (103) is connected with an offset alarm module (104), and the offset alarm module (104) is connected with the alarm (11).
6. The automatic image recognition casting position positioning system for the continuous casting machine according to claim 1, wherein the outer wall of the hopper (6) adjacent to one side of the hopper (4) is provided with an extension telescopic opening (8), and a feeding monitor is arranged in the extension telescopic opening (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111654920.1A CN114505460A (en) | 2021-12-30 | 2021-12-30 | Automatic positioning system for image recognition casting position for continuous casting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111654920.1A CN114505460A (en) | 2021-12-30 | 2021-12-30 | Automatic positioning system for image recognition casting position for continuous casting machine |
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| CN114505460A true CN114505460A (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111654920.1A Pending CN114505460A (en) | 2021-12-30 | 2021-12-30 | Automatic positioning system for image recognition casting position for continuous casting machine |
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| US5757506A (en) * | 1995-06-07 | 1998-05-26 | Inductotherm Corp. | Video positioning system for a pouring vessel |
| CN103506592A (en) * | 2012-06-29 | 2014-01-15 | 宝山钢铁股份有限公司 | Continuous casting steel controlling method and device |
| CN104785742A (en) * | 2014-01-16 | 2015-07-22 | 宝山钢铁股份有限公司 | Method for monitoring abnormal offset of nozzle inserting position of continuous casting tundish |
| CN204689155U (en) * | 2015-05-18 | 2015-10-07 | 苏州中联新航混凝土有限公司 | Concrete waste material reclaims transferring device |
| CN205237048U (en) * | 2015-12-16 | 2016-05-18 | 赵婷 | Make a video recording and discern casting operation line |
| CN107116206A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | Rotary casting automatic casting device |
| CN210548045U (en) * | 2019-06-14 | 2020-05-19 | 江苏新马新材料开发有限公司 | Iron casting equipment |
| CN210789202U (en) * | 2019-09-19 | 2020-06-19 | 上海铈威新材料科技有限公司 | High-quality casting device for processing casting materials |
| CN213826978U (en) * | 2020-12-10 | 2021-07-30 | 日照宏冠机械制造有限公司 | Improve wheel hub casting mould of casting product percent of pass |
-
2021
- 2021-12-30 CN CN202111654920.1A patent/CN114505460A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5757506A (en) * | 1995-06-07 | 1998-05-26 | Inductotherm Corp. | Video positioning system for a pouring vessel |
| CN103506592A (en) * | 2012-06-29 | 2014-01-15 | 宝山钢铁股份有限公司 | Continuous casting steel controlling method and device |
| CN104785742A (en) * | 2014-01-16 | 2015-07-22 | 宝山钢铁股份有限公司 | Method for monitoring abnormal offset of nozzle inserting position of continuous casting tundish |
| CN204689155U (en) * | 2015-05-18 | 2015-10-07 | 苏州中联新航混凝土有限公司 | Concrete waste material reclaims transferring device |
| CN205237048U (en) * | 2015-12-16 | 2016-05-18 | 赵婷 | Make a video recording and discern casting operation line |
| CN107116206A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | Rotary casting automatic casting device |
| CN210548045U (en) * | 2019-06-14 | 2020-05-19 | 江苏新马新材料开发有限公司 | Iron casting equipment |
| CN210789202U (en) * | 2019-09-19 | 2020-06-19 | 上海铈威新材料科技有限公司 | High-quality casting device for processing casting materials |
| CN213826978U (en) * | 2020-12-10 | 2021-07-30 | 日照宏冠机械制造有限公司 | Improve wheel hub casting mould of casting product percent of pass |
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