CN118123003A - Full-automatic metal pouring robot with vision positioning function - Google Patents
Full-automatic metal pouring robot with vision positioning function Download PDFInfo
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- CN118123003A CN118123003A CN202410571746.1A CN202410571746A CN118123003A CN 118123003 A CN118123003 A CN 118123003A CN 202410571746 A CN202410571746 A CN 202410571746A CN 118123003 A CN118123003 A CN 118123003A
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- 230000000007 visual effect Effects 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000007306 turnover Effects 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 43
- 238000003860 storage Methods 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 15
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- 230000000149 penetrating effect Effects 0.000 claims 2
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 22
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- 238000009825 accumulation Methods 0.000 abstract description 2
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- 229910001021 Ferroalloy Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
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- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
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- 239000011550 stock solution Substances 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention provides a full-automatic metal pouring robot with visual positioning, and belongs to the technical field of metal casting. The automatic casting machine comprises a mounting base, wherein an electric sliding rail is arranged at the top end of the mounting base, a sliding base is arranged on the inner wall of the electric sliding rail, a control module is arranged at the top end of the sliding base, one end of the control module is connected with a mechanical arm, the mechanical arm is arranged on one side of the bottom end of the sliding base, a mounting plate is arranged at the bottom end of the sliding base, a mounting lantern ring is sleeved at the bottom of the mounting plate, a casting ladle is sleeved on the inner wall of the mounting lantern ring, and an opening is formed in one side of the top end of the mounting base; the novel lifting device is characterized by further comprising a turnover assembly, and the turnover assembly is arranged on one side of the top end of the installation base. According to the invention, by arranging the swinging component, the casting effect of the castings is prevented from being influenced by accumulation in the sand mold, and meanwhile, the yield of the castings after the casting of the liquid metal is further improved by matching with the shooting function of the industrial camera.
Description
Technical Field
The invention relates to the technical field of metal casting, in particular to a full-automatic metal pouring robot with visual positioning.
Background
The pouring of the liquid metal such as ferroalloy or industrial silicon is to pour the high-temperature liquid ferroalloy or industrial silicon smelted by the submerged arc furnace into the ingot mould, and wait for the cooling process, the liquid metal flows to the high-temperature resistant chute through the ladle, flows to the fixed ingot mould after passing through the chute, and the liquid metal freely flows on the upper surface of the ingot mould and realizes cooling and solidification through the heat dissipation of air and the ingot mould.
In the prior art, when the metal pouring operation is performed, the crown block is lifted to reach the pouring forming position by manpower and then poured by a manually operated ladle, in the process, an operator is required to visually observe the pouring position between the pouring opening of the ladle and the sand mould, the operation precision is poor, meanwhile, the poured liquid metal in the pouring process can splash due to the error of the pouring position, scald is caused to the operator, certain potential safety hazards exist, and meanwhile, the liquid metal poured into the sand mould can be accumulated in the sand mould to influence the forming effect of the casting.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a full-automatic metal pouring robot with visual positioning to solve the problems that when the existing metal pouring operation is carried out, a crown block is lifted manually to reach a pouring forming position and then poured by a manually operated pouring ladle, in the process, an operator is required to visually observe the pouring angle between a pouring opening of the pouring ladle and a sand mold, the operation precision is poor, meanwhile, the poured liquid metal can splash due to the pouring angle error in the pouring process, a certain potential safety hazard exists for scalding the operator, and meanwhile, the liquid metal poured into the sand mold can be accumulated in the sand mold to influence the forming effect of castings.
In order to solve the technical problems, the invention provides the following technical scheme:
The full-automatic metal pouring robot with the visual positioning function comprises a mounting base, wherein an electric sliding rail is arranged at the top end of the mounting base, a sliding base is arranged on the inner wall of the electric sliding rail, a control module is arranged at the top end of the sliding base, one end of the control module is connected with a mechanical arm, the mechanical arm is arranged at one side of the bottom end of the sliding base, a mounting plate is arranged at the bottom end of the sliding base, a mounting collar is sleeved at the bottom of the mounting plate, a pouring ladle is sleeved on the inner wall of the mounting collar, and an opening is formed in one side of the top end of the mounting base; the overturning assembly is arranged on one side of the top end of the mounting base and used for visually positioning the casting ladle; the swinging assembly is arranged at one side of the opening and is used for driving the sand mould to swing; the clamping assembly is arranged at the bottom end of the inner wall of the swinging assembly and used for clamping the sand mould in the swinging assembly.
Optionally, the upset subassembly is including dwang one, dwang one sets up in slide base top one side, dwang one surface cover is equipped with industrial camera, dwang one end is provided with bevel gear group one, bevel gear group one sets up in slide base top one side.
Optionally, first one end of the bevel gear group is connected with a second rotating rod, second one end of the rotating rod is connected with a second bevel gear group, the second bevel gear group is arranged on one side of the mounting plate, second bottom end of the bevel gear group is connected with a third rotating rod, the third rotating rod is arranged on one side of the mounting plate, third bottom end of the rotating rod is connected with a third bevel gear group, third side of the bevel gear group is connected with the mounting collar, and third bottom end of the bevel gear group is provided with a first flat gear.
Optionally, the swing subassembly is including the mould mount pad, mould mount pad one end sets up in opening one side, mould mount pad one end is provided with the installation pole, installation pole bottom cover is equipped with the round pin axle, the end setting of round pin axle is on the installation base top, the installation pole top is provided with the slip ring, the slip ring inner wall is provided with the spliced pole, spliced pole one end is connected with the rolling disc.
Optionally, the rolling disc is arranged on one side of the opening, one end of the rolling disc is connected with a bevel gear group IV, the bevel gear group IV is arranged on the top end of the installation base, the bottom end of the bevel gear group IV is connected with a ratchet mechanism, and the ratchet mechanism is arranged on the top end of the installation base.
Optionally, one side of the top end of the mounting base is provided with a liquid storage barrel, a screw is arranged in the cavity inside the liquid storage barrel, a piston disc is sleeved on the outer surface of the screw, and the piston disc is in contact with the inner wall of the liquid storage barrel.
Optionally, one end of the screw is connected with a bevel gear group five, the bevel gear group five is arranged on one side of the top end of the mounting base, the five top ends of the bevel gear group are connected with a flat gear II, and the flat gear II is meshed with the flat gear I.
Optionally, liquid storage barrel one end link up and is provided with the feed liquor bucket, feed liquor bucket one side inner wall is provided with the telescopic link, telescopic link one end elastic connection has the push pedal, push pedal one end is provided with the rack, the rack meshes with ratchet mutually.
Optionally, the mould mount pad bottom link up and is provided with the cavity bucket, cavity bucket bottom is provided with the pulley, the pulley bottom is provided with the arc spout, the arc spout sets up at the opening inner wall, the material of mould mount pad sets up to high temperature resistant material.
Optionally, the clamping component is including placing the dish, place a set bottom setting in mould mount pad inner wall bottom, it is provided with the spring to place a set bottom, spring bottom elastic connection has the pressure disk, the nested depression bar that is provided with in pressure disk center department, pressure disk bottom edge is provided with the fixture block, the fixture block sets up in mould mount pad inner wall bottom, the material setting of placing a set, depression bar and fixture block is high temperature resistant material.
Compared with the prior art, the invention has at least the following beneficial effects:
In the scheme, the horizontal positions of the casting ladle and the sand mold are judged and adjusted by the industrial camera through the arrangement of the overturning assembly, meanwhile, when the casting ladle rotates and pours, the industrial camera is driven to rotate by the rotating acting force of the casting ladle to change the angle, so that the phenomenon that hot gas generated during liquid metal pouring rises to directly contact with the lens of the industrial camera to damage the shooting function of the industrial camera is avoided, prolonging the service life of the industrial camera, reducing the use cost of the industrial camera, avoiding the potential safety hazard to operators caused by manual operation, simultaneously matching with the clamping and fixing effect of the clamping assembly on the sand mould, when the sand mould is placed, the clamping and fixing effects on the sand mould are realized by utilizing gravity and the self weight of the sand mould, so that the casting precision of the sand mould in casting metal is ensured.
By arranging the swinging component, the mold mounting seat is driven to rotate reciprocally by utilizing the acting force of the casting ladle during the rotation and casting, thereby realizing the effect of uniformly rotating the liquid metal in the sand mold, avoiding the accumulation in the sand mold to influence the casting effect of the casting, improving the yield of the casting after the casting is poured with the liquid metal, realizing the secondary treatment process of 'pouring-shaking-up' the liquid metal in the sand mold, the casting efficiency of the casting is improved when the liquid metal is poured, the shooting function of an industrial camera is matched, after each pouring-shaking-up secondary treatment, the liquid metal in the sand mould is monitored in real time, and the parallel control module is used for secondary supplementary pouring, and the yield of the casting after the pouring of the liquid metal is further improved by repeating the pouring-shaking-up secondary treatment flow.
Drawings
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
FIG. 1 is a schematic side view of a fully automated metal casting robot with visual positioning;
FIG. 2 is a schematic diagram of a front view of a fully automated metal casting robot with visual positioning;
FIG. 3 is a schematic view of a partial cross-sectional structure of a fully automated metal casting robot with visual positioning;
FIG. 4 is a schematic view of a clamping assembly;
FIG. 5 is a schematic diagram of a flip assembly;
FIG. 6 is a schematic view of a partial cross-sectional structure of a swing assembly;
FIG. 7 is a schematic view of a portion of the assembly structure of the restraint assembly;
fig. 8 is a schematic diagram of the linkage structure of the flipping assembly and the swinging assembly.
[ Reference numerals ]
1. A mounting base; 2. an electric slide rail; 3. a sliding base; 4. a control module; 5. a mechanical arm; 6. a mounting plate; 7. installing a lantern ring; 8. casting ladle; 9. an opening; 10. a flip assembly; 101. rotating the first rod; 102. an industrial camera; 103. a first bevel gear set; 104. a second rotating rod; 105. a bevel gear set II; 106. rotating a rod III; 107. a bevel gear set III; 108. a flat gear I; 11. a swing assembly; 111. a die mounting base; 112. a mounting rod; 113. a slip ring; 114. rotating the column; 115. a rotating disc; 116. a bevel gear set IV; 117. a ratchet mechanism; 118. a liquid storage barrel; 119. a screw; 1110. a piston disc; 1111. a bevel gear set V; 1112. a flat gear II; 1113. a liquid inlet barrel; 1114. a telescopic rod; 1115. a push plate; 1116. a rack; 1117. a hollow barrel; 1118. a pulley; 1119. an arc chute; 1120. a pin shaft; 12. a clamping assembly; 121. placing a tray; 122. a spring; 123. a pressure plate; 124. a compression bar; 125. and (5) clamping blocks.
Specific structures and devices are labeled in the drawings to enable clear implementation of embodiments of the invention, but this is merely illustrative and is not intended to limit the invention to the specific structures, devices and environments that may be modified or adapted by those of ordinary skill in the art, based on the specific needs.
Detailed Description
The invention provides a full-automatic metal pouring robot with visual positioning, which is described in detail below with reference to the accompanying drawings and specific embodiments. While the invention has been described herein in terms of the preferred and preferred embodiments, the following embodiments are intended to be more illustrative, and may be implemented in many alternative ways as will occur to those of skill in the art; and the accompanying drawings are only for the purpose of describing the embodiments more specifically and are not intended to limit the invention specifically.
It should be noted that references in the specification to "one embodiment," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Generally, the terminology may be understood, at least in part, from the use of context. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending at least in part on the context. In addition, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on the context, allow for other factors that are not necessarily explicitly described.
It is to be understood that the meaning of "on … …", "on … …" and "over … …" in this disclosure should be read in the broadest sense so that "on … …" means not only "directly on" but also "on" something with intervening features or layers therebetween, and "on … …" or "over … …" means not only "on" or "over" something, but also may include its meaning "on" or "over" something without intervening features or layers therebetween.
Furthermore, spatially relative terms such as "under …," "under …," "lower," "above …," "upper," and the like may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein may similarly be interpreted accordingly.
As shown in fig. 1 to 3, an embodiment of the present invention provides a full-automatic metal pouring robot with visual positioning, which comprises a mounting base 1, wherein an electric slide rail 2 is arranged at the top end of the mounting base 1, a sliding base 3 is arranged on the inner wall of the electric slide rail 2, a control module 4 is arranged at the top end of the sliding base 3, one end of the control module 4 is connected with a mechanical arm 5, the mechanical arm 5 is arranged at one side of the bottom end of the sliding base 3, a mounting plate 6 is arranged at the bottom end of the sliding base 3, a mounting collar 7 is sleeved at the bottom of the mounting plate 6, a ladle 8 is sleeved at the inner wall of the mounting collar 7, and an opening 9 is arranged at one side of the top end of the mounting base 1; the overturning assembly 10 is arranged on one side of the top end of the mounting base 1, and the overturning assembly 10 is used for visually positioning the ladle 8; the swinging assembly 11 is arranged on one side of the opening 9, and the swinging assembly 11 is used for driving the sand mould to swing; the clamping assembly 12, the swing assembly 11 inner wall bottom is provided with clamping assembly 12, and clamping assembly 12 is used for carrying out the centre gripping to the sand mould in swing assembly 11.
Through setting up the upset subassembly 10, utilize industry camera 102 to the horizontal position judgement and the adjustment of sand mould, simultaneously when the pouring ladle 8 rotates the pouring, utilize the rotation effort of pouring ladle 8 to drive industry camera 102 rotation change angle, the hot gas that produces when avoiding liquid metal pouring rises the camera lens department of direct contact industry camera 102, the function of shooing to industry camera 102 causes the destruction, when utilizing industry camera 102 to carry out the vision location to the horizontal position of pouring ladle 8 and sand mould, the life of industry camera 102 is prolonged, reduce the use cost of industry camera 102, the fixed effect of centre gripping of cooperation centre gripping subassembly 12 to sand mould is realized the centre gripping simultaneously, utilize gravity and sand mould's self weight to realize the fixed effect of centre gripping to sand mould when placing sand mould, guarantee the pouring precision of sand mould at pouring metal, the machining precision when improving the pouring foundry goods, through setting up swing subassembly 11, utilize the effort when the pouring ladle 8 rotates the pouring, drive mould mount pad 111 reciprocal rotation, thereby realize piling up the effect that influences the pouring of casting in the mould liquid metal in the mould, realize the pouring effect to the mould, realize the effect to the liquid metal "pouring-even" in the mould pouring "is handled to the second grade" is improved to the flow of casting.
As an implementation manner in this embodiment, as shown in fig. 4, the clamping assembly 12 includes a placing tray 121, the bottom end of the placing tray 121 is disposed at the bottom end of the inner wall of the mold mounting seat 111, the bottom end of the placing tray 121 is provided with a spring 122, the bottom end of the spring 122 is elastically connected with a pressing plate 123, a pressing rod 124 is nested in the center of the pressing plate 123, a clamping block 125 is disposed at the edge of the bottom end of the pressing plate 123, the clamping block 125 is disposed at the bottom end of the inner wall of the mold mounting seat 111, and materials of the placing tray 121, the pressing rod 124 and the clamping block 125 are set to be high-temperature resistant materials.
In this embodiment, the operating personnel put into the mould mount pad 111 with sand mould, the top surface of placing tray 121 is contacted to mould mount pad 111 bottom, sand mould presses down depression bar 124 under the effect of self weight and gravity, depression bar 124 receives sand mould's the depression effort of pushing down and drives pressure disk 123 downwardly sliding, pressure disk 123 is gliding drives fixture block 125 one end and pushes down, make the one end of fixture block 125 be close to and contact sand mould's surface, form the centre gripping effect to sand mould's surface through the multiunit fixture block 125 that equiangular arrangement, through setting up the linkage cooperation between pressure disk 123, depression bar 124 and the fixture block 125, utilize gravity and sand mould's self weight to realize the centre gripping fixed effect to sand mould when placing sand mould, guarantee sand mould's pouring precision at the pouring metal, machining precision when the casting is improved.
As an implementation manner in this embodiment, as shown in fig. 5 and 8, the turnover assembly 10 includes a first rotating rod 101, the first rotating rod 101 is disposed on a top side of the sliding base 3, an industrial camera 102 is sleeved on an outer surface of the first rotating rod 101, one end of the first rotating rod 101 is provided with a first bevel gear set 103, the first bevel gear set 103 is disposed on a top side of the sliding base 3, one end of the first bevel gear set 103 is connected with a second rotating rod 104, one end of the second rotating rod 104 is connected with a second bevel gear set 105, the second bevel gear set 105 is disposed on a side of the mounting plate 6, a third rotating rod 106 is connected with a third bevel gear set 106 at a bottom end of the second bevel gear set 105, the third bevel gear set 107 is connected with the mounting collar 7, and a first flat gear 108 is disposed at a bottom end of the third bevel gear set 107.
In the embodiment, after the sand mold is put in place, an operator starts the control module 4, the control module 4 controls the sliding base 3 to slide along the direction of the electric sliding rail 2, the sliding base 3 drives the mounting collar 7 and the casting ladle 8 to reach the casting position through the mounting plate 6 while sliding, at the moment, the control module 4 judges and adjusts the horizontal positions of the casting ladle 8 and the sand mold by receiving the shooting condition of the industrial camera 102, when the horizontal positions of the casting ladle 8 and the sand mold meet the casting requirement, the control module 4 of the industrial camera 102 pulls one end of the mounting collar 7 through the mechanical arm 5, the mounting collar 7 is stressed to drive the casting ladle 8 to rotate, the casting ladle 8 is driven to pour the liquid metal in the casting ladle 8 into the sand mold while rotating, the casting ladle 8 drives the bevel gear set III 107 to rotate while rotating, the bevel gear group III 107 rotates and drives the bevel gear group II 105 to rotate through the rotating rod III 106, the bevel gear group II 105 drives the bevel gear group I103 to rotate through the rotating rod II 104 while the bevel gear group I103 rotates and drives the bevel gear group I103 to rotate while the bevel gear group I103 rotates, the rotating rod I101 rotates and drives the industrial camera 102 sleeved on the outer surface of the rotating rod I101 to rotate while the rotating rod I101 rotates, the shooting angle of the industrial camera 102 is changed, the damage to the industrial camera 102 caused by the rising of hot gas generated during liquid metal pouring is avoided, and similarly, after the pouring of the pouring ladle 8 is completed, the control module 4 pushes the mounting lantern ring 7 and the pouring ladle 8 to reset through the mechanical arm 5, and meanwhile, the industrial camera 102 resets to carry out shooting transmission on the pouring condition of liquid metal in the sand mould.
Through setting up the linkage cooperation between multiunit bevel gear group one 103, bevel gear group two 105 and bevel gear group three 107, when casting ladle 8 rotates the pouring, utilize the rotation effort of casting ladle 8 to drive industry camera 102 rotation change angle, the hot gas that produces when avoiding liquid metal pouring rises the camera lens department of direct contact industry camera 102, causes the destruction to the shooting function of industry camera 102, when utilizing industry camera 102 to carry out visual location to the horizontal position of casting ladle 8 and sand mould, extension industry camera 102's life reduces industry camera 102's use cost.
As an implementation manner in this embodiment, as shown in fig. 6 to 8, the swinging assembly 11 includes a mold mounting seat 111, one end of the mold mounting seat 111 is disposed at one side of the opening 9, one end of the mold mounting seat 111 is provided with a mounting rod 112, a pin shaft 1120 is sleeved at the bottom of the mounting rod 112, the tail end of the pin shaft 1120 is disposed at the top end of the mounting base 1, the top end of the mounting rod 112 is provided with a sliding ring 113, a rotating column 114 is disposed on the inner wall of the sliding ring 113, one end of the rotating column 114 is connected with a rotating disk 115, the rotating disk 115 is disposed at one side of the opening 9, one end of the rotating disk 115 is connected with a bevel gear group four 116, the bevel gear group four 116 is disposed at the top end of the mounting base 1, the bottom end of the bevel gear group four 116 is connected with a ratchet mechanism 117, the ratchet mechanism 117 is disposed at the top end of the mounting base 1, one side of the top end of the mounting base 1 is provided with a liquid storage barrel 118, a screw 119 is disposed in an internal cavity of the liquid storage barrel 118, the outer surface of the screw 119 is sleeved with a piston disc 1110, the piston disc 1110 is contacted with the inner wall of the liquid storage barrel 118, one end of the screw 119 is connected with a bevel gear group five 1111, the bevel gear group five 1111 is arranged on one side of the top end of the mounting base 1, the top end of the bevel gear group five 1111 is connected with a flat gear two 1112, the flat gear two 1112 is meshed with a flat gear one 108, one end of the liquid storage barrel 118 is communicated with a liquid inlet barrel 1113, one side inner wall of the liquid inlet barrel 1113 is provided with a telescopic rod 1114, one end of the telescopic rod 1114 is elastically connected with a push plate 1115, one end of the push plate 1115 is provided with a rack 1116, the rack 1116 is meshed with a ratchet mechanism 117, the bottom end of the die mounting seat 111 is communicated with a hollow barrel 1117, the bottom end of the hollow barrel 1117 is provided with a pulley 1118, the bottom end of the pulley 1118 is provided with an arc chute 1119, the arc chute 1119 is arranged on the inner wall of the opening 9, and the material of the die mounting seat 111 is set to be high-temperature resistant.
In this embodiment, when the sliding base 3 slides while driving the mounting collar 7 and the ladle 8 to reach the pouring position through the mounting plate 6, the first flat gear 108 and the second flat gear 1112 are in a meshed state, when the third bevel gear set 107 rotates, the third bevel gear set 107 drives the second flat gear 1112 to rotate in a meshed manner through the first flat gear 108, the second flat gear 1112 rotates while driving the fifth bevel gear set 1111 to rotate synchronously, the fifth bevel gear set 1111 rotates while driving the screw 119 to rotate in the cavity inside the liquid storage barrel 118, so that the piston disc 1110 sleeved on the outer surface of the screw 119 slides and extrudes the oil stored in the liquid storage barrel 118 into the liquid inlet barrel 1113, under the continuous extrusion action of the piston disc 1110, the oil pushes the push plate 1115 to slide in the liquid inlet barrel 1113, the push plate 1115 pushes the telescopic rod 1114 to shrink while the push plate 1115 slides, the rack 1116 slides synchronously while driving the rack 1116 to slide, and at the moment, the rack 1116 cannot drive the ratchet mechanism 117 to rotate due to unidirectional transmission of the ratchet mechanism 117.
Similarly, when pouring of the ladle 8 is completed, the control module 4 pushes the mounting lantern ring 7 and the ladle 8 to reset, the bevel gear set three 107 drives the flat gear two 1112 to reversely engage and rotate through the flat gear one 108, the bevel gear set five 1111 is simultaneously driven to synchronously rotate through the flat gear two 1112, the screw 119 is simultaneously driven to reversely rotate in the cavity inside the liquid storage barrel 118 through the bevel gear set five 1111, the piston disc 1110 sleeved on the outer surface of the screw 119 is enabled to reversely slide in the cavity inside the liquid storage barrel 118, at the moment, under the elastic action of the telescopic rod 1114, the telescopic rod 1114 stretches out and drives the push plate 1115 to reversely slide in the liquid inlet barrel 1113, oil in the liquid inlet barrel 1113 is extruded into the liquid storage barrel 118, the push plate 1115 reversely slides in the liquid inlet barrel 1113 and simultaneously drives the rack 1116 to reversely slide, at the moment, the ratchet mechanism 117 is meshed to rotate, the ratchet mechanism 117 rotates simultaneously drives the rotating disc 115 through the bevel gear set four 116 to rotate, simultaneously drives the rotating column 114 to rotate, lateral force is applied to the inner wall of the sliding ring 113, the sliding ring 113 drives the sliding ring 113 to drive the mounting rod 1120 to reversely slide in the hollow die 1113, the reciprocating die holder 111 is driven by the reciprocating die holder 111, and the reciprocating die holder 111 is prevented from being stacked up by the reciprocating die holder 111.
Through setting up the meshing linkage effect between flat gear one 108 and flat gear two 1112, the fluid exchange effect between cooperation stock solution bucket 118 and the feed liquor bucket 1113 simultaneously utilizes the effort when the casting ladle 8 rotates the pouring, utilizes the unidirectional meshing rotation effect between ratchet 117 and the rack 1116 simultaneously, after casting ladle 8 pouring is accomplished and resets, through the linkage cooperation between bevel gear group four 116, rolling disc 115, rolling column 114 and slip ring 113, drive the reciprocal rotation of mould mount pad 111, thereby realize the effect to liquid metal rotation is even in the sand mould, avoid piling up in the sand mould and influence the pouring effect of foundry goods.
According to the working principle provided by the invention, an operator puts a sand mould into the mould mounting seat 111, the bottom end of the mould mounting seat 111 is contacted with the top end surface of the placing disc 121, the sand mould presses the pressing rod 124 under the action of self weight and gravity, the pressing rod 124 drives the pressing plate 123 to slide downwards under the action of the downward pressing force of the sand mould, the pressing plate 123 drives one end of the clamping block 125 to slide downwards, one end of the clamping block 125 is close to and contacts with the outer surface of the sand mould, and a clamping effect is formed on the outer surface of the sand mould through a plurality of groups of clamping blocks 125 which are arranged at equal angles.
When the sand mold is placed in place, an operator starts the control module 4, the control module 4 controls the sliding base 3 to slide along the direction of the electric sliding rail 2, the installation lantern ring 7 and the casting ladle 8 are driven to reach the casting position through the installation plate 6 while the sliding base 3 slides, at the moment, the control module 4 judges and adjusts the horizontal positions of the casting ladle 8 and the sand mold by receiving the shooting condition of the industrial camera 102, when the horizontal positions of the casting ladle 8 and the sand mold meet the casting requirement, the control module 4 of the industrial camera 102 pulls one end of the installation lantern ring 7 through the mechanical arm 5, the installation lantern ring 7 is stressed to drive the casting ladle 8 to rotate, liquid metal in the casting ladle 8 is poured into the sand mold while the casting ladle 8 rotates, the bevel gear set III 107 is driven to rotate while the casting ladle 8 rotates, the bevel gear group III 107 rotates and drives the bevel gear group II 105 to rotate through the rotating rod III 106, the bevel gear group II 105 drives the bevel gear group I103 to rotate through the rotating rod II 104 while the bevel gear group I103 rotates and drives the bevel gear group I103 to rotate while the bevel gear group I103 rotates, the rotating rod I101 rotates and drives the industrial camera 102 sleeved on the outer surface of the rotating rod I101 to rotate while the rotating rod I101 rotates, the shooting angle of the industrial camera 102 is changed, the damage to the industrial camera 102 caused by the rising of hot gas generated during liquid metal pouring is avoided, and similarly, after the pouring of the pouring ladle 8 is completed, the control module 4 pushes the mounting lantern ring 7 and the pouring ladle 8 to reset through the mechanical arm 5, and meanwhile, the industrial camera 102 resets to carry out shooting transmission on the pouring condition of liquid metal in the sand mould.
When the sliding base 3 slides and drives the mounting collar 7 and the casting ladle 8 to reach the casting position through the mounting plate 6, the first flat gear 108 and the second flat gear 1112 are in an engaged state, when the third bevel gear set 107 rotates, the third bevel gear set 107 drives the second flat gear 1112 to rotate in an engaged manner through the first flat gear 108, the second flat gear 1112 rotates and simultaneously drives the fifth bevel gear set 1111 to synchronously rotate, the fifth bevel gear set 1111 rotates and simultaneously drives the screw 119 to rotate in the cavity inside the liquid storage barrel 118, so that the piston disc 1110 sleeved on the outer surface of the screw 119 slides and extrudes in the cavity inside the liquid storage barrel 118, oil liquid stored in the liquid storage barrel 118 is extruded into the liquid inlet barrel 1113, under the continuous extrusion action of the piston disc 1110, the oil liquid pushes the push plate 1115 to slide in the liquid inlet barrel 1113, the push plate 1115 is pushed to shrink while sliding, the push plate 1115 drives the rack 1116 to synchronously slide while passing through the ratchet mechanism 117, and the rack 1116 cannot drive the ratchet mechanism 117 to rotate due to unidirectional transmissibility.
Similarly, when pouring of the ladle 8 is completed, the control module 4 pushes the mounting lantern ring 7 and the ladle 8 to reset, the bevel gear set three 107 drives the flat gear two 1112 to reversely mesh and rotate through the flat gear one 108, the bevel gear set five 1111 is simultaneously driven to synchronously rotate through the flat gear two 1112 and the bevel gear set five 1111, the screw 119 is simultaneously driven to reversely rotate in the cavity inside the liquid storage barrel 118 while the bevel gear set five 1111 rotates, the piston disc 1110 sleeved on the outer surface of the screw 119 slides reversely in the cavity inside the liquid storage barrel 118, at the moment, under the elastic action of the telescopic rod 1114, the telescopic rod 1114 stretches out and drives the push plate 1115 to reversely slide in the liquid inlet barrel 1113, and oil in the liquid inlet barrel 1113 is extruded into the liquid storage barrel 118, the push plate 1115 reversely slides in the liquid inlet barrel 1113 and simultaneously drives the rack 1116 to reversely slide, at the moment, the rack 1116 meshes with the ratchet mechanism 117 to rotate, the ratchet mechanism 117 rotates and simultaneously drives the rotating disc 115 through the bevel gear set four 116 to rotate and simultaneously drives the rotating column 114 to rotate, a transverse acting force is applied to the inner wall of the sliding ring 113, so that the sliding ring 113 drives the mounting rod 112 to reversely slide in the hollow cylinder 111 to reversely slide in the cavity inside the liquid storage barrel 118, and the sliding block 111 is driven by the reciprocating rod 111 to reversely slide rod 111, and the reciprocating die holder 111 is driven by the reciprocating die holder 111 to reversely slides along the hollow die holder 111, and the die holder is driven by the reciprocating die holder 111, and the die holder is prevented from being reciprocally and the die holder is rotated.
The invention is intended to cover any alternatives, modifications, equivalents, and variations that fall within the spirit and scope of the invention. In the following description of preferred embodiments of the invention, specific details are set forth in order to provide a thorough understanding of the invention, and the invention will be fully understood to those skilled in the art without such details. In other instances, well-known methods, procedures, flows, components, circuits, and the like have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (10)
1. The full-automatic metal pouring robot with the visual positioning function is characterized by comprising a mounting base, wherein an electric sliding rail is arranged at the top end of the mounting base, a sliding base is arranged on the inner wall of the electric sliding rail, a control module is arranged at the top end of the sliding base, one end of the control module is connected with a mechanical arm, the mechanical arm is arranged at one side of the bottom end of the sliding base, a mounting plate is arranged at the bottom end of the sliding base, a mounting collar is sleeved at the bottom of the mounting plate, a casting ladle is sleeved on the inner wall of the mounting collar, and an opening is formed in one side of the top end of the mounting base;
the device also comprises a turnover assembly, wherein one side of the top end of the mounting base is provided with the turnover assembly, and the turnover assembly is used for visually positioning the casting ladle;
the swinging assembly is arranged at one side of the opening and is used for driving the sand mould to swing;
The clamping assembly is arranged at the bottom end of the inner wall of the swinging assembly and used for clamping the sand mould in the swinging assembly.
2. The fully automatic metal pouring robot with visual positioning according to claim 1, wherein the turning assembly comprises a first rotating rod, the first rotating rod is arranged on one side of the top end of the sliding base, an industrial camera is sleeved on the outer surface of the first rotating rod, a first bevel gear set is arranged at one end of the first rotating rod, and the first bevel gear set is arranged on one side of the top end of the sliding base.
3. The full-automatic metal pouring robot with visual positioning according to claim 2, wherein one end of the bevel gear set is connected with a rotating rod II, one end of the rotating rod II is connected with a bevel gear set II, the bevel gear set II is arranged on one side of the mounting plate, the bottom end of the bevel gear set II is connected with a rotating rod III, the rotating rod III is arranged on one side of the mounting plate, the bottom end of the rotating rod III is connected with a bevel gear set III, one side of the bevel gear set III is connected with the mounting collar, and the bottom end of the bevel gear set III is provided with a flat gear I.
4. The full-automatic metal pouring robot with visual positioning according to claim 1, wherein the swinging component comprises a die mounting seat, one end of the die mounting seat is arranged on one side of the opening, one end of the die mounting seat is provided with a mounting rod, a pin shaft is sleeved at the bottom of the mounting rod, the tail end of the pin shaft is arranged at the top end of the mounting base, a sliding ring is arranged at the top end of the mounting rod, a rotating column is arranged on the inner wall of the sliding ring, and one end of the rotating column is connected with a rotating disc.
5. The full-automatic metal pouring robot with visual positioning according to claim 4, wherein the rotating disc is arranged on one side of the opening, one end of the rotating disc is connected with a bevel gear group IV, the bevel gear group IV is arranged at the top end of the installation base, the bottom end of the bevel gear group IV is connected with a ratchet mechanism, and the ratchet mechanism is arranged at the top end of the installation base.
6. The full-automatic metal pouring robot with visual positioning according to claim 1, wherein a liquid storage barrel is arranged on one side of the top end of the mounting base, a screw is arranged in an inner cavity of the liquid storage barrel, a piston disc is sleeved on the outer surface of the screw, and the piston disc is in contact with the inner wall of the liquid storage barrel.
7. The full-automatic metal pouring robot with visual positioning according to claim 6, wherein one end of the screw is connected with a bevel gear group five, the bevel gear group five is arranged on one side of the top end of the mounting base, the top end of the bevel gear group five is connected with a flat gear two, and the flat gear two is meshed with the flat gear one.
8. The full-automatic metal pouring robot with visual positioning according to claim 6, wherein one end of the liquid storage barrel is provided with a liquid inlet barrel in a penetrating way, an inner wall of one side of the liquid inlet barrel is provided with a telescopic rod, one end of the telescopic rod is elastically connected with a push plate, one end of the push plate is provided with a rack, and the rack is meshed with the ratchet mechanism.
9. The full-automatic metal pouring robot with visual positioning according to claim 4, wherein a hollow barrel is arranged at the bottom end of the die mounting seat in a penetrating manner, a pulley is arranged at the bottom end of the hollow barrel, an arc-shaped chute is arranged at the bottom end of the pulley, the arc-shaped chute is arranged on the inner wall of the opening, and the die mounting seat is made of high-temperature resistant materials.
10. The full-automatic metal pouring robot with visual positioning according to claim 1, wherein the clamping assembly comprises a placing tray, the bottom end of the placing tray is arranged at the bottom end of the inner wall of the die mounting seat, a spring is arranged at the bottom end of the placing tray, the bottom end of the spring is elastically connected with a pressing plate, a pressing rod is arranged at the center of the pressing plate in a nested manner, a clamping block is arranged at the edge of the bottom end of the pressing plate, the clamping block is arranged at the bottom end of the inner wall of the die mounting seat, and the placing tray, the pressing rod and the clamping block are made of high-temperature resistant materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410571746.1A CN118123003A (en) | 2024-05-10 | 2024-05-10 | Full-automatic metal pouring robot with vision positioning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410571746.1A CN118123003A (en) | 2024-05-10 | 2024-05-10 | Full-automatic metal pouring robot with vision positioning function |
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| Publication Number | Publication Date |
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| CN118123003A true CN118123003A (en) | 2024-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410571746.1A Pending CN118123003A (en) | 2024-05-10 | 2024-05-10 | Full-automatic metal pouring robot with vision positioning function |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08141732A (en) * | 1994-11-15 | 1996-06-04 | Riken Corp | Pouring device and pouring method |
| CN205237048U (en) * | 2015-12-16 | 2016-05-18 | 赵婷 | Make a video recording and discern casting operation line |
| US20180029116A1 (en) * | 2015-03-06 | 2018-02-01 | Sintokogio, Ltd. | Pouring machine and method |
| CN210890640U (en) * | 2019-07-24 | 2020-06-30 | 绍兴市同源智能技术有限公司 | Intelligent building monitoring system |
| CN211248302U (en) * | 2019-12-30 | 2020-08-14 | 重庆德蒙机械制造有限公司 | Pouring device for casting |
| CN218080352U (en) * | 2022-07-01 | 2022-12-20 | 山东云想技术有限公司 | Carbon anode assembling and pouring device |
| CN218387110U (en) * | 2022-06-13 | 2023-01-24 | 上海上力防爆电机集团有限公司 | Variable frequency motor convenient to installation is fixed |
-
2024
- 2024-05-10 CN CN202410571746.1A patent/CN118123003A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08141732A (en) * | 1994-11-15 | 1996-06-04 | Riken Corp | Pouring device and pouring method |
| US20180029116A1 (en) * | 2015-03-06 | 2018-02-01 | Sintokogio, Ltd. | Pouring machine and method |
| CN205237048U (en) * | 2015-12-16 | 2016-05-18 | 赵婷 | Make a video recording and discern casting operation line |
| CN210890640U (en) * | 2019-07-24 | 2020-06-30 | 绍兴市同源智能技术有限公司 | Intelligent building monitoring system |
| CN211248302U (en) * | 2019-12-30 | 2020-08-14 | 重庆德蒙机械制造有限公司 | Pouring device for casting |
| CN218387110U (en) * | 2022-06-13 | 2023-01-24 | 上海上力防爆电机集团有限公司 | Variable frequency motor convenient to installation is fixed |
| CN218080352U (en) * | 2022-07-01 | 2022-12-20 | 山东云想技术有限公司 | Carbon anode assembling and pouring device |
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