CN218080352U - Carbon anode assembling and pouring device - Google Patents
Carbon anode assembling and pouring device Download PDFInfo
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- CN218080352U CN218080352U CN202221678902.7U CN202221678902U CN218080352U CN 218080352 U CN218080352 U CN 218080352U CN 202221678902 U CN202221678902 U CN 202221678902U CN 218080352 U CN218080352 U CN 218080352U
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Abstract
The utility model discloses a carbon anode equipment pouring device, industry camera and laser generator establish on the support, the vertical setting of support is on moving platform, crucible and pouring motor are all established on moving platform, the crucible passes through bearing and leg joint, the pouring motor can drive the crucible and rotate, first actuating mechanism can drive moving platform and remove, second actuating mechanism can drive first actuating mechanism and moving platform and remove, first actuating mechanism drives moving platform's moving direction and second actuating mechanism drives the moving direction of first actuating mechanism and is 90 contained angles, the industrial computer is used for analyzing the image information that the industry camera was gathered and carries the analytic signal to the PLC controller and according to analytic signal control pouring motor, the PLC controller is used for controlling first actuating mechanism and second actuating mechanism. Has the advantages that: the anode carbon block is automatically positioned, the pouring liquid level is automatically judged, the pouring precision is high, the efficiency is high, the intelligent operation is realized, the labor is saved, and the potential safety hazard is low.
Description
Technical Field
The utility model relates to an aluminium industry carbon anode equipment technical field, concretely relates to carbon anode equipment pouring device.
Background
In the industrial production of electrolytic aluminium, carbon element is generally used as anode, and most of domestic carbon anodes are assembled by anode carbon blocks and metal conducting rods. Molten iron is needed to be poured in the assembling process of the carbon anode so that the anode carbon block is fixedly connected with the metal conducting rod. At present carbon anode assembling process, adopt the braced chain to hang the molten iron crucible usually and then artifical the empting and carry out the molten iron pouring, perhaps adopt semi-automatization to empty the crucible, utilize manual operation equipment control molten iron pouring volume, nevertheless artifical empting or semi-automatic pouring all need rely on staff's operation experience, it is higher to operating personnel's technical requirement, the pouring precision is low, the electrode quality is poor, and pouring molten iron temperature is higher in addition, in case misoperation, very easily cause the molten iron overfill or splash, and then cause personnel's injury. In addition, the environment of the pouring site is severe, the pouring labor intensity is high, the working fatigue of workers is high, the pouring efficiency is low, and the potential safety hazard is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an it is not enough that prior art is overcome to the purpose, provides a carbon anode equipment pouring device, carries out automatic positioning to the positive pole charcoal piece to judge the pouring volume automatically, the pouring precision is high, efficient, and the intelligent operation is used manpower sparingly, and the potential safety hazard is low.
The purpose of the utility model is achieved through the following technical measures: the utility model provides a carbon anode equipment pouring device, includes industry camera, laser generator, support, moving platform, crucible, pouring motor, industrial computer, PLC controller, first actuating mechanism and second actuating mechanism, industry camera is used for fixing a position the position of charcoal piece, industry camera uses with the laser generator cooperation and is used for detecting the pouring liquid level, industry camera and laser generator establish on the support, the vertical setting of support is on moving platform, crucible and pouring motor all establish on moving platform, the crucible passes through bearing and leg joint, the pouring motor can drive the crucible and rotate, first actuating mechanism can drive moving platform and remove, second actuating mechanism can drive first actuating mechanism and remove, first actuating mechanism drive moving platform's moving direction with second actuating mechanism drives first actuating mechanism's moving direction and is 90 contained angles, the industrial computer is used for analyzing the image information that industry camera gathered and carries the analytic signal to the PLC controller and pour the motor according to analytic signal control, the PLC controller is used for controlling first actuating mechanism and second actuating mechanism.
Further, first actuating mechanism includes first motor, gear, first backup pad, first slider, slide rail and gear rail, first motor is established the moving platform top, the output shaft of first motor runs through moving platform and with the gear connection of moving platform below, first motor can drive gear revolve, the gear uses with the gear rail cooperation, the gear rail is established in first backup pad, the top of first slider with moving platform's lower surface is connected, first slider bottom is equipped with the spout, the spout uses with the slide rail cooperation, the slide rail is established in first backup pad.
Furthermore, the number of the slide rails is more than one, and the first slide blocks correspond to the slide rails one to one.
Further, the second actuating mechanism includes base, second motor, screw rod, supporting seat, guide rail and second slider, the supporting seat is established on the base, the supporting seat is used for supporting screw rod and guide rail, the second motor is used for driving the screw rod and rotates, the top and the first actuating mechanism of second slider are connected, the bottom of second slider is equipped with first recess and second recess, first recess uses with the screw rod cooperation, the second recess uses with the guide rail cooperation.
Furthermore, the number of the guide rails is more than one, and the second grooves correspond to the guide rails one to one.
Further, industry camera and laser generator follow the support sets up from top to bottom, laser generator slope sets up.
Compared with the prior art, the beneficial effects of the utility model are that: the carbon anode assembling and pouring device controls the pouring amount through an industrial computer, a PLC (programmable logic controller) positions and intelligently controls the pouring device, so that the labor is saved, the pouring quality is good, the efficiency is high and the potential safety hazard is low; the carbon block is accurately positioned by an industrial camera, so that the pouring precision is high; the pouring liquid level is accurately measured by the industrial camera and the laser generator, so that the influence of carbon combustion on the shooting precision in the pouring process can be avoided, the error caused by unclear images is reduced, and the detection precision is high; the pouring is directly controlled by an industrial computer, so that the pouring response speed is high, and the pouring precision is high; the moving speeds of the first actuating mechanism and the second actuating mechanism are adjusted by adjusting the rotating speeds of the first motor and the second motor, so that quick positioning and stable pouring are realized, and meanwhile, the sliding rail and the guide rail are used as limiting and guiding mechanisms, so that the moving stability of the first actuating mechanism and the second actuating mechanism is further improved.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic structural view of the carbon anode assembly casting device.
Fig. 2 is a schematic structural diagram of the first actuator.
Fig. 3 is a schematic structural diagram of the second actuator.
The automatic casting device comprises an industrial camera 1, a laser generator 2, a support 3, a crucible 4, a casting motor 5, a first executing mechanism 6, a second executing mechanism 7, a carbon block 8, a first motor 9, a moving platform 10, a first sliding block 11, a sliding rail 12, a first supporting plate 13, a gear rail 14, a gear 15, a second motor 16, a screw 17, a second sliding block 18, a guide rail 19 and a supporting seat 20.
Detailed Description
As shown in fig. 1 to 3, a carbon anode equipment pouring device, includes industrial camera 1, laser generator 2, support 3, moving platform 10, crucible 4, pouring motor 5, industrial computer, PLC controller, first actuating mechanism 6 and second actuating mechanism 7, industrial camera 1 is used for fixing a position carbon block 8's position, industrial camera 1 uses with laser generator 2 cooperation and is used for detecting the pouring liquid level, industrial camera 1 and laser generator 2 establish on support 3, the vertical setting of support 3 is on moving platform 10, crucible 4 and pouring motor 5 all establish on moving platform 10, industrial camera 1 and laser generator 2 are located same one side of crucible 4, crucible 4 passes through the bearing and is connected with support 3, pouring motor 5 can drive crucible 4 and rotate, first actuating mechanism 6 can drive moving platform 10 and move, second actuating mechanism 7 can drive first actuating mechanism 6 and move, first actuating mechanism 6 drive moving platform 10's moving direction with second actuating mechanism 7 drives first actuating mechanism 6's moving direction and is 90, realizes that the contained angle moves. The industrial computer is used for analyzing the image information acquired by the industrial camera 1 and transmitting the analysis signal to the PLC and controlling the pouring motor 5, the industrial camera 1 and the laser generator 2 according to the analysis signal. Shooting an image of the carbon block 8 through the industrial camera 1, processing and analyzing the image by using an industrial computer, converting image information into position coordinates of the carbon block 8, transmitting position coordinate signals to the PLC, controlling the first executing mechanism 6 and the second executing mechanism 7 by the PLC according to the position coordinate signals, accurately positioning the carbon block 8, and directly controlling the pouring motor 5 through the industrial computer, so that the pouring response speed is high, and the pouring precision is high. In the process of pouring, laser light is emitted by a laser generator 2, the laser light irradiates on the pouring liquid level and is reflected, an industrial camera 1 is used for collecting images, the industrial computer is used for analyzing the images, the area of pouring hydraulic pressure is analyzed by the industrial computer, when the area of the pouring liquid level is the same as the cross section area of a mouth of a carbon bowl, the completion of pouring can be judged, meanwhile, the pouring liquid level is measured by a laser triangulation method, specifically, the laser light reflected by the pouring liquid level irradiates into the industrial camera 1 and can be imaged in the industrial camera 1, when the laser irradiates at the bottom of the carbon bowl and the liquid level reaches the depth of the carbon bowl, the reflected light can generate two different imaging points, in the actual pouring process, the imaging points of the reflected light can change between the two imaging points, when the imaging points coincide with the imaging point when the liquid level reaches the depth of the carbon bowl, the pouring liquid level height is the same as the depth of the carbon bowl, the completion of pouring can be judged, and the liquid level information of pouring can be determined according to the pouring liquid level and the pouring liquid level area. Utilize laser auxiliary measurement pouring liquid level, can avoid the influence of carbon burning to shooting the precision in the pouring process, alleviate the error because of the unclear cause of image, improve the liquid level detection precision. Through industrial computer and PLC controller intelligent control, use manpower sparingly, the potential safety hazard is low.
The second executing mechanism 7 comprises a base, a second motor 16, a screw rod 17, a supporting seat 20, a guide rail 19 and a second sliding block 18, wherein the supporting seat 20 is arranged on the base, the supporting seat 20 is used for supporting the screw rod 17 and the guide rail 19, the screw rod 17 is connected with the supporting seat 20 through a bearing, the guide rail 19 is fixedly connected with the supporting seat 20, and the screw rod 17 is arranged in parallel with the guide rail 19. The second motor 16 is used for driving the screw rod 17 to rotate, the top of the second sliding block 18 is connected with the first actuating mechanism 6, and specifically, the top of the second sliding block 18 is connected with the bottom of the first supporting plate 13. The bottom of the second slide 18 is provided with a first groove and a second groove, the first groove is matched with the screw 17 for use, and the second groove is matched with the guide rail 19 for use. More preferably, the number of the guide rails 19 is more than one, and the second grooves correspond to the guide rails 19 one to one. The screw 17 is driven to rotate by the second motor 16, the screw 17 drives the second sliding block 18 to move, the second sliding block 18 further drives the first executing mechanism 6 to move, the rotating speed of the screw 17 can be adjusted by adjusting the rotating speed of the second motor 16, and then the moving speed of the first executing mechanism 6 is adjusted, so that the quick-moving and quick-positioning device can be quickly moved and quickly positioned in the pouring process, and can be slowly moved to avoid overflow. In addition, the guide rail 19 is used for limiting and guiding, and the moving smoothness of the first actuating mechanism 6 is improved.
Industry camera 1 and laser generator 2 follow support 3 sets up from top to bottom, laser generator 2 slope sets up. The industrial camera 1 and the laser generator 2 are arranged up and down, so that the range of laser light collected by the industrial camera 1 is large, and image analysis is facilitated. Laser generator 2 slope sets up makes laser light slope shine on the pouring liquid level, makes the refraction of light more obvious, and then makes the image of 1 collection of industrial camera clearer, improves measurement accuracy.
The working principle is as follows:
when the carbon block 8 is transported to a designated position, the industrial camera 1 photographs the carbon block 8 and transmits image information to an industrial computer, the industrial computer analyzes an image, the position coordinate of a carbon bowl of the carbon block 8 is identified, the position coordinate signal is transmitted to the PLC, the PLC sends out a control signal according to the position coordinate of a first carbon bowl to adjust the first executing mechanism 6 and the second executing mechanism 7, the position of the first carbon bowl is aligned with the position of an outlet of the crucible 4, then the industrial computer controls the pouring motor 5 and the laser generator 2 to start, the pouring motor 5 drives the crucible 4 to rotate, the crucible 4 pours molten iron into the first carbon bowl, the industrial camera 1 collects image information and transmits the image information into the industrial computer, the industrial computer analyzes the image information, meanwhile, the laser generator 2 sends out laser light, when the liquid level area and the pouring liquid level height both meet set values, the industrial computer sends out a control instruction to stop pouring, pouring of the first carbon bowl is completed, and then pouring of subsequent carbon bowls is sequentially performed until pouring of the carbon block 8 is completed.
It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a carbon anode equipment pouring device which characterized in that: the industrial camera is used for positioning the position of a carbon block, the industrial camera and the laser generator are used in a matched mode and used for detecting the pouring liquid level, the industrial camera and the laser generator are arranged on the support, the support is vertically arranged on the moving platform, the crucible and the pouring motor are arranged on the moving platform, the crucible is connected with the support through a bearing, the pouring motor can drive the crucible to rotate, the first executing mechanism can drive the moving platform to move, the second executing mechanism can drive the first executing mechanism to move, the moving direction of the first executing mechanism driving the moving platform and the moving direction of the second executing mechanism driving the first executing mechanism are 90-degree included angles, the industrial computer is used for analyzing image information collected by the industrial camera, transmitting an analysis signal to the PLC controller and controlling the pouring motor according to the analysis signal, and the PLC controller is used for controlling the first executing mechanism and the second executing mechanism.
2. The carbon anode assembly casting device according to claim 1, wherein: first actuating mechanism includes first motor, gear, first backup pad, first slider, slide rail and gear rail, first motor is established the moving platform top, the output shaft of first motor runs through moving platform and with the gear connection of moving platform below, first motor can drive gear revolve, the gear uses with the cooperation of gear rail, the gear rail is established in first backup pad, the top of first slider with moving platform's lower surface is connected, first slider bottom is equipped with the spout, the spout uses with the slide rail cooperation, the slide rail is established in first backup pad.
3. The carbon anode assembly casting device according to claim 2, wherein: the number of the slide rails is more than one, and the first slide blocks correspond to the slide rails one to one.
4. The carbon anode assembly casting device according to claim 1, wherein: the second actuating mechanism comprises a base, a second motor, a screw rod, a supporting seat, a guide rail and a second sliding block, wherein the supporting seat is arranged on the base and used for supporting the screw rod and the guide rail, the second motor is used for driving the screw rod to rotate, the top of the second sliding block is connected with the first actuating mechanism, a first groove and a second groove are formed in the bottom of the second sliding block, the first groove is matched with the screw rod for use, and the second groove is matched with the guide rail for use.
5. The carbon anode assembly casting device according to claim 4, wherein: the number of the guide rails is more than one, and the second grooves correspond to the guide rails one to one.
6. The carbon anode assembly casting device according to claim 1, wherein: the industrial camera and the laser generator are arranged up and down along the support, and the laser generator is arranged in an inclined mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221678902.7U CN218080352U (en) | 2022-07-01 | 2022-07-01 | Carbon anode assembling and pouring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221678902.7U CN218080352U (en) | 2022-07-01 | 2022-07-01 | Carbon anode assembling and pouring device |
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| Publication Number | Publication Date |
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| CN218080352U true CN218080352U (en) | 2022-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221678902.7U Active CN218080352U (en) | 2022-07-01 | 2022-07-01 | Carbon anode assembling and pouring device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118123003A (en) * | 2024-05-10 | 2024-06-04 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
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2022
- 2022-07-01 CN CN202221678902.7U patent/CN218080352U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118123003A (en) * | 2024-05-10 | 2024-06-04 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
| CN118123003B (en) * | 2024-05-10 | 2024-08-13 | 辽宁东华测控技术有限公司 | Full-automatic metal pouring robot with vision positioning function |
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