CN211331288U - Slagging-off device of smelting furnace - Google Patents
Slagging-off device of smelting furnace Download PDFInfo
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- CN211331288U CN211331288U CN201921648372.XU CN201921648372U CN211331288U CN 211331288 U CN211331288 U CN 211331288U CN 201921648372 U CN201921648372 U CN 201921648372U CN 211331288 U CN211331288 U CN 211331288U
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Abstract
The utility model discloses a slag removing device of a smelting furnace, which comprises the smelting furnace, the lower part of the smelting furnace is arranged as a furnace body, the upper part of the left side of the furnace body is provided with a detecting plate, the right side of the smelting furnace is provided with a lifting frame, the upper part of the lifting frame is provided with a first lifting device, the first lifting device comprises a first power device and a first vertical lifting frame, the lower part of the first power device is connected with the first vertical lifting frame through a screw rod, the right side of the first vertical lifting frame is provided with a lifting plate, the lifting plate is sleeved with a second power device, the second power device passes through the lifting plate through the screw rod and then is fixed on a sliding frame, the sliding frame comprises a horizontal frame body and a limiting frame, the left side of the horizontal frame body is provided with the second lifting device, the second lifting device comprises a third power device and a slag removing plate, the slag discharging port is connected with the slag removing device; the utility model has the advantages of easy operation safety, lightening labor intensity.
Description
Technical Field
The utility model belongs to the technical field of the aluminium casting and rolling machine, concretely relates to smelting furnace takes off sediment device.
Background
The metal casting is a technological process of smelting metal into liquid meeting certain requirements, hanging the liquid into a casting mold, cooling, solidifying and cleaning the liquid to obtain a casting with preset shape, size and performance, and the conventional molten aluminum slagging device and production method have certain defects, such as incapability of repeatedly filtering residues of molten aluminum, low efficiency, poor slagging effect, increased risk of molten aluminum splashing, unsafe operation and high labor intensity during manual operation; in order to solve the problems, it is necessary to develop a slagging-off device of a smelting furnace, which is simple and safe to operate and reduces the labor intensity.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the defects of the prior art and providing a slag removing device of a smelting furnace, which has simple and safe operation and reduces the labor intensity.
The purpose of the utility model is realized like this: a slag removing device of a smelting furnace comprises the smelting furnace, the lower part of the smelting furnace is set as a furnace body, the upper part of the left side of the furnace body is provided with a detection plate, the right side of the smelting furnace is provided with a lifting frame, the upper part of the lifting frame is provided with a first lifting device, the first lifting device comprises a first power device and a first vertical lifting frame, the lower part of the first power device is connected with the first vertical lifting frame through a screw rod, the right side of the first vertical lifting frame is provided with a lifting plate, the lifting plate is sleeved with a second power device, the front side and the rear side of the first vertical lifting frame are respectively provided with a horizontal pulley frame, the horizontal pulley frame is provided with a plurality of pulleys, the second power device passes through the lifting plate through the screw rod and then is fixed on a sliding frame, the sliding frame comprises a horizontal frame body and a limiting frame, the left side of the horizontal support body is provided with a second lifting device, the second lifting device comprises a third power device and a slag removing plate, the slag removing plate is sleeved on the second lifting device through a screw rod and a sliding rod, the lower part of the slag removing plate is provided with an inclined plane, the upper part of the right side of the smelting furnace is provided with a slag receiving box, the right center of the slag receiving box is provided with a slag discharging port, and the slag discharging port is connected with a slag removing device.
Furthermore, a depth detection device and a temperature detection device are arranged on the smelting furnace.
Furthermore, the front side and the rear side of the lifting frame and the first lifting device are connected by adopting sliding rails.
Furthermore, the pulleys are sleeved on the brackets at the front side and the rear side of the horizontal bracket body.
Furthermore, a position sensor is fixedly arranged on a screw rod of the second power device.
Furthermore, the bottom of the slag receiving box adopts an inclined plane, and the inclination angle of the inclined plane is 15-45 degrees.
Further, the slag removing device adopts a spiral conveying device.
Furthermore, the first power device, the second power device, the third power device and the slag removal device are respectively connected with the control circuit through leads.
Since the technical scheme is used, the beneficial effects of the utility model are that:
(1) the sliding frame is quickly adjusted in the height direction through the arranged first lifting device, so that the quick adjustment in the height direction of the slag skimming plate is realized, the slag skimming plate is slightly adjusted in the height direction through the second lifting device, the depth of the slag skimming plate is automatically adjusted through the depth detection device arranged on the smelting furnace, and the slag skimming plate is simple in structure and safe to use;
(2) through the second power device and the horizontal bracket that set up, make take off the slag plate and clear up the dross fast to the sediment receiving box on right side, receive the box through the sediment and send to the scarfing cinder device, make operating personnel only need remote control can, simultaneously, respectively through pick-up plate and position sensor, make take off the slag plate when removing to the most right side of smelting the hush, rise the horizontal bracket through control circuit, be convenient for take off the slag plate and clear up the dross fast, prevent that the dross from splashing the injury that causes operating personnel, and alleviate operating personnel's intensity of labour.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a plan view of the present invention.
Fig. 4 is a left side view of the present invention.
Fig. 5 is a right side view of the present invention.
In the figure: 1. the slag removing device comprises a smelting furnace 11, a furnace body 12, a detection plate 2, a lifting frame 3, a first lifting device 31, a first power device 32, a first vertical lifting frame 4, a second power device 5, a sliding frame 51, a horizontal frame body 52, a limiting frame 6, a second lifting device 61, a third power device 62, a slag removing plate 7, a slag receiving box 8, a slag removing device 3201, a lifting plate 3202, a horizontal pulley frame 701 and a slag discharging opening.
Detailed Description
The technical solution of the present invention is further described in detail by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 5, a slag removing device of a smelting furnace comprises a smelting furnace 1, wherein a depth detection device and a temperature detection device are arranged on the smelting furnace 1, since the smelting furnace 1 is a common device in the field, which is not described herein too much, the lower part of the smelting furnace 1 is a furnace body 11, the upper part of the left side of the furnace body 11 is provided with a detection plate 12, and the detection plate 12 is provided with a displacement sensor for monitoring the position of a sliding frame 5, so as to control the opening and closing of a second power device 4; the right side of the smelting furnace 1 is provided with a lifting frame 2, the upper part of the lifting frame 2 is provided with a first lifting device 3, the lifting frame 2 is connected with the front side and the rear side of the first lifting device 3 by adopting slide rails, the first lifting device 3 comprises a first power device 31 and a first vertical lifting frame 32, the lower part of the first power device 31 is connected with the first vertical lifting frame 32 through a screw rod, the right side of the first vertical lifting frame 32 is provided with a lifting plate 3201, the lifting plate 3201 is sleeved with a second power device 4, the screw rod of the second power device 4 is fixedly provided with a position sensor, when the slag removing plate 62 moves to the right side of the smelting furnace 1, the horizontal frame 51 moves upwards and controls the second power device 4 through a control circuit, the right moving speed of the slag removing plate 62 is reduced, slag is removed and splashing caused by over-high speed is prevented, the operation is safer; the front side and the rear side of the first vertical lifting frame 32 are respectively provided with a horizontal pulley frame 3202, the horizontal pulley frame 3202 is provided with a plurality of pulleys, the pulleys are sleeved on the supports at the front side and the rear side of the horizontal frame body 51, the second power device 4 passes through the lifting plate 3201 through a screw rod and then is fixed on the sliding frame 5, the sliding frame 5 comprises the horizontal frame body 51 and a limiting frame 52, the supports at the front side and the rear side of the horizontal frame body 51 adopt [ "type plates, the limiting frame 52 is arranged on the horizontal frame body 51 at the two sides of the lifting plate 3201, the second power device 4 drives the position of the sliding frame 5 on the first lifting device 3 through the limiting frame 52 to prevent the slag raking plate 62 from sliding out of the interior of the smelting furnace 1, the left side of the horizontal frame body 51 is provided with a second lifting device 6, the second lifting device 6 comprises a third power device 61 and a slag raking plate 62, the lower part of the slag removing plate 62 is provided with an inclined plane, the upper part of the right side of the smelting furnace 1 is provided with a slag receiving box 7, the bottom of the slag receiving box 7 adopts an inclined plane, the inclination angle of the inclined plane is 15-45 degrees, so that slag slurry can conveniently move to a slag discharging port 701 on the most protected side, the right center of the slag removing receiving box 7 is provided with a slag discharging port 701, the slag discharging port 701 is connected with a slag removing device 8, and the slag removing device 8 adopts a spiral conveying device.
The first power device 31, the second power device 4, the third power device 61 and the slag removal device 8 are respectively connected with a control circuit through leads.
When the utility model is used, firstly, the sliding frame 5 is quickly adjusted to the position near the position where the slag removing plate 62 is contacted with the liquid level of the smelting furnace 1 through the first lifting device 3; then, the slag raking plate 62 is adjusted to the position where the liquid level of the smelting furnace 1 is contacted through the second lifting device 6; finally, the sliding frame 5 is driven to move from left to right by the second power device 4, when the sliding frame is moved to the position near the right end of the smelting furnace 1, the speed of the second power device 4 is reduced by a position sensor on the second power device 4, and meanwhile, the first lifting device 3 or the second lifting device 6 is controlled to enable the slag removing plate 62 to slide upwards, so that the slag in the smelting furnace 1 is removed to the inside of the slag receiving box 7 at the right side and is conveyed into the slag removing device 8 through a slag discharging port, and the slag removing work is finished; the whole use process only needs remote operation of an operator, and because the slag skimming plate 62 is decelerated when moving to the position near the right end of the smelting furnace 1, splashing of slag slurry is prevented, the operation is safer, and compared with manual slag skimming, the labor intensity of the operator is reduced.
Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can be modified or replaced with other embodiments without departing from the spirit and scope of the present invention, and all such modifications and equivalent substitutions are intended to be encompassed by the scope of the following claims.
Claims (8)
1. The utility model provides a smelting furnace takes off sediment device, includes smelting furnace (1), its characterized in that: the lower part of a smelting furnace (1) is set as a furnace body (11), the upper part of the left side of the furnace body (11) is provided with a detection plate (12), the right side of the smelting furnace (1) is provided with a lifting frame (2), the upper part of the lifting frame (2) is provided with a first lifting device (3), the first lifting device (3) comprises a first power device (31) and a first vertical lifting frame (32), the lower part of the first power device (31) is connected with the first vertical lifting frame (32) through a screw rod, the right side of the first vertical lifting frame (32) is provided with a lifting plate (3201), the lifting plate (3201) is sleeved with a second power device (4), the front side and the rear side of the first vertical lifting frame (32) are respectively provided with a horizontal pulley frame (3202), the horizontal pulley frame (3202) is provided with a plurality of pulleys, the second power device (4) passes through the lifting plate (320, the sliding frame (5) comprises a horizontal frame body (51) and a limiting frame (52), the brackets on the front side and the rear side of the horizontal frame body (51) are made of [ -shaped plates, the limiting frame (52) is arranged on the horizontal frame body (51) on the two sides of a lifting plate (3201), a second lifting device (6) is arranged on the left side of the horizontal frame body (51), the second lifting device (6) comprises a third power device (61) and a slag skimming plate (62), the slag skimming plate (62) is sleeved on the second lifting device (6) through a screw rod and a sliding rod, the lower portion of the slag skimming plate (62) is provided with an inclined plane, a slag receiving box (7) is arranged on the upper portion of the right side of the smelting furnace (1), a slag discharging port (701) is arranged in the center of the right side of the slag receiving box (7), and the slag discharging port (.
2. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the smelting furnace (1) is provided with a depth detection device and a temperature detection device.
3. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the lifting frame (2) is connected with the front side and the rear side of the first lifting device (3) by adopting sliding rails.
4. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the pulley sleeves the brackets on the front side and the rear side of the horizontal bracket body (51).
5. The slagging-off device of a smelting furnace according to claim 1, characterized in that: and a position sensor is fixedly arranged on a screw rod of the second power device (4).
6. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the bottom of the slag receiving box (7) adopts an inclined plane, and the inclination angle of the inclined plane is 15-45 degrees.
7. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the slag removing device (8) adopts a spiral conveying device.
8. The slagging-off device of a smelting furnace according to claim 1, characterized in that: the first power device (31), the second power device (4), the third power device (61) and the slag removal device (8) are respectively connected with the control circuit through leads.
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CN201921648372.XU CN211331288U (en) | 2019-09-30 | 2019-09-30 | Slagging-off device of smelting furnace |
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CN201921648372.XU CN211331288U (en) | 2019-09-30 | 2019-09-30 | Slagging-off device of smelting furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113305272A (en) * | 2021-07-30 | 2021-08-27 | 北矿机电科技有限责任公司 | Slag removing device and slag removing method |
CN115786720A (en) * | 2022-11-14 | 2023-03-14 | 浙江亨达铝业有限公司 | Aluminum alloy ingot production and preparation method and device |
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2019
- 2019-09-30 CN CN201921648372.XU patent/CN211331288U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113305272A (en) * | 2021-07-30 | 2021-08-27 | 北矿机电科技有限责任公司 | Slag removing device and slag removing method |
CN115786720A (en) * | 2022-11-14 | 2023-03-14 | 浙江亨达铝业有限公司 | Aluminum alloy ingot production and preparation method and device |
CN115786720B (en) * | 2022-11-14 | 2023-09-15 | 浙江亨达铝业有限公司 | Aluminum alloy ingot production and preparation method and device |
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