CN217617636U

CN217617636U - Automatic casting metal ingot apparatus for producing

Info

Publication number: CN217617636U
Application number: CN202221159327.XU
Authority: CN
Inventors: 林路光; 吴伟平
Original assignee: Guangdong Changxin Precision Equipment Co Ltd
Current assignee: Guangdong Changxin Precision Equipment Co Ltd
Priority date: 2022-05-13
Filing date: 2022-05-13
Publication date: 2022-10-21
Anticipated expiration: 2032-05-13

Abstract

The utility model relates to the technical field of metal material casting, and discloses an automatic casting metal ingot production device, which comprises a melting furnace assembly, wherein the melting furnace assembly comprises a pouring melting furnace and a pouring driving part for driving the pouring melting furnace to rotate, incline and cast, and the pouring melting furnace is in driving connection with the pouring driving part; the smelting furnace assembly is arranged on the weighing device, and the weighing device is used for weighing the smelting furnace assembly; the casting turntable assembly comprises a turntable base, a mold placing platform and a turntable driving part for driving the mold placing platform to rotate, the turntable base is provided with the turntable driving part, the turntable driving part is in driving connection with the mold placing platform, the mold placing platform is arranged corresponding to the position of a pouring opening of the pouring smelting furnace, and at least two casting molds are placed on the mold placing platform along the radial direction; the device also comprises a controller, a position monitoring device and a temperature detection device. The utility model discloses an automatic casting metal ingot apparatus for producing promotes degree of automation.

Description

Automatic casting metal ingot apparatus for producing

Technical Field

The utility model relates to a technical field of metal material casting especially relates to an automatic casting metal ingot apparatus for producing.

Background

The automatic casting device is widely applied in various fields, the demand is very large, however, the prior art can only realize semi-automatic production, can not meet the urgent needs of large-scale production, and the produced product has poor stability. In the prior art, equipment is adopted for dispersion, and the unified operation difficulty is high; the equipment has low automation degree, higher processing cost and no guarantee on safety.

SUMMERY OF THE UTILITY MODEL

The utility model aims at: the utility model provides an automatic casting metal ingot apparatus for producing promotes degree of automation, reduces the manual processing cost, guarantees operating personnel's safety in utilization.

In order to achieve the purpose, the utility model provides an automatic casting metal ingot production device, which comprises a melting furnace assembly, a pouring driving part and a pouring mechanism, wherein the melting furnace assembly comprises a pouring melting furnace and a pouring driving part used for driving the pouring melting furnace to rotate and perform inclined casting, and the pouring melting furnace is in driving connection with the pouring driving part;

the furnace assembly is arranged on the weighing device, and the weighing device is used for weighing the furnace assembly;

the casting turntable assembly comprises a turntable base, a mold placing platform and a turntable driving part for driving the mold placing platform to rotate, the turntable base is provided with the turntable driving part, the turntable driving part is in driving connection with the mold placing platform, the mold placing platform is arranged corresponding to the position of a pouring opening of the pouring smelting furnace, and at least two casting molds are placed on the mold placing platform along the radial direction;

the controller is electrically connected with a position monitoring device for monitoring the in-place condition of the casting mold and a temperature detection device for detecting the temperature in the pouring melting furnace, and the weighing device, the pouring driving part and the turntable driving part are respectively and electrically connected with the controller.

Preferably, the turntable base is provided with a lifting driving part, a driving end of the lifting driving part extends and retracts along the height direction, and the driving end is in driving connection with the turntable driving part.

As a preferred scheme, the carousel pedestal mounting has a guide support, the guide support includes first support, second support and slip horizontal pole, first support and second support extend the setting along the direction of height, first support and second support are located respectively mould place the both sides of platform, the both ends of slip horizontal pole respectively with first support and second support sliding connection, carousel drive division install in the slip horizontal pole, mould place the platform and be located the top of slip horizontal pole, the drive end with the drive of slip horizontal pole is connected.

According to the preferable scheme, two ends of the sliding cross rod are respectively connected with sliding connecting pieces, the first support and the second support are respectively provided with a sliding limiting groove extending along the height direction, two ends of the sliding cross rod are respectively connected with the sliding limiting groove through the sliding connecting pieces, each sliding connecting piece comprises a sliding support and a roller, the roller is rotatably installed at one end of the sliding support, the roller is rotatably installed in the sliding limiting groove, and the sliding support is connected with the end portion of the sliding cross rod.

As the preferred scheme, the sliding support includes the slip pivot, the sliding support through the slip pivot with the gyro wheel is connected, the slip pivot with the coaxial setting of pivot of gyro wheel, the slip pivot perpendicular to the bottom surface of slip spacing groove sets up, the gyro wheel is followed the side roll of slip spacing groove, the notch of slip spacing groove is less than the diameter of gyro wheel.

Preferably, the sliding limiting grooves are formed in two opposite sides of the first support and two opposite sides of the second support respectively, and the two sliding connectors in the first support or the two sliding connectors in the second support are arranged in a mirror image manner.

Preferably, the pouring furnace includes a melting furnace, a heating device for heating the melting furnace, and a timing device, the heating device is connected to the melting furnace, and the heating device and the timing device are electrically connected to the controller, respectively.

Preferably, the automatic casting metal ingot production device further comprises a translation assembly, the translation assembly comprises a translation driving portion, the translation driving portion is electrically connected with the controller, the translation driving portion is in driving connection with the casting turntable assembly, and the translation driving portion drives the casting turntable assembly to move towards or away from the pouring furnace.

Preferably, the translation driving part is a motor, the translation assembly comprises a translation base, a transmission lead screw and a moving block, the turntable base is connected with the moving block, the moving block is provided with a mounting hole matched with the transmission lead screw in inner wall threads, the transmission lead screw is mounted in the mounting hole, the transmission lead screw is located between the translation driving part and the dumping melting furnace, one end of the transmission lead screw is in driving connection with the translation driving part, and the other end of the transmission lead screw is mounted on the translation base.

As a preferred scheme, the mold placing platform is provided with mold placing grooves, the number of the mold placing grooves corresponds to that of the casting molds, the mold placing grooves extend along the radial direction of the mold placing platform, the adjacent mold placing grooves are circumferentially arranged at intervals along the mold placing platform, and the casting molds are placed in the mold placing grooves.

The embodiment of the utility model provides an automatic casting metal ingot apparatus for producing compares with prior art, and its beneficial effect lies in: the raw materials are placed into a pouring smelting furnace for heating, so that the raw materials in the pouring smelting furnace reach a molten state, and the heating temperature in the pouring smelting furnace is detected through a temperature detection device. The staff operation control ware, the controller sends start signal to carousel drive division, carousel drive division drive mould place the platform and rotate relative carousel base, mould place the platform and rotate the corresponding below of driving casting die utensil rotatory to empting the smelting pot when rotating, through the corresponding below that position monitoring device monitoring casting die utensil rotated and reached empting the smelting pot, position monitoring device sends casting die utensil to the controller the signal that targets in place, the controller sends stop signal to carousel drive division, so that carousel drive division stop drive mould place the platform and rotate, make casting die utensil keep in the corresponding below of empting the smelting pot. The temperature detection device sends a temperature information signal in a pouring furnace to the controller, after the temperature in the pouring furnace reaches a set temperature, the controller sends a pouring casting signal to the pouring driving part, the pouring driving part drives the pouring furnace to pour to perform casting operation, in the pouring furnace casting operation process, the weighing device monitors the weight of the pouring furnace in real time, when the weight of the pouring furnace is reduced to a set weight value, the weight value is set according to the volume of a casting mold and the type of raw materials, the weighing device sends a weight information signal to the controller, the controller sends reset information to the pouring driving part, the pouring driving part drives the pouring furnace to rotate and reset, so that the pouring furnace stops casting operation, after the pouring furnace resets, the controller sends a starting signal to the turntable driving part, the turntable driving part drives the mold placing platform to rotate, so that the next casting mold rotates to the position below a pouring port of the pouring furnace, the operation of a working period is completed, and the periodic operation is repeated for at least two times, so that automatic casting is completed on at least two casting molds, the automation degree is improved, the manual processing cost is reduced, and the use safety of operators is ensured.

Drawings

Fig. 1 is a plan view of the overall structure of an embodiment of the present invention.

Fig. 2 is a front view of the overall structure of the embodiment of the present invention.

Fig. 3 is a schematic structural diagram of the overall structure of the embodiment of the present invention.

Fig. 4 is an enlarged schematic structural view of the sliding connector shown in fig. 3A according to the embodiment of the present invention.

In the figure:

10. pouring the smelter; 11. a furnace; 12. a tilting drive section;

20. a weighing device;

30. a turntable base; 31. a mold placement platform; 32. casting a mould; 33. a lifting drive part; 34. a turntable driving section; 35. a motor dust cover; 36. position monitoring device

40. A first bracket; 41. a second bracket; 42. a sliding rail; 43. a sliding limit groove; 44. connecting the cross bars;

50. a sliding connector; 51. a sliding bracket; 52. a roller; 53. a sliding shaft;

60. a translation drive section; 61. a translation base; 62. a transmission screw rod; 63. a moving block;

70. a slag dragging manipulator.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are used in the present invention as indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the terms "connected," "connected," and "fixed" used in the present invention should be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral body; the connection can be mechanical connection or welding connection; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1 to 4, an automatic cast ingot producing apparatus according to a preferred embodiment of the present invention includes a melting furnace assembly including a pouring melting furnace 10 and a pouring driving part 12 for driving the pouring melting furnace 10 to perform a tilting casting, the pouring melting furnace 10 being drivingly connected to the pouring driving part 12;

the weighing device 20 is used for weighing the smelting furnace assembly, and the smelting furnace assembly is arranged on the weighing device 20;

the casting turntable assembly comprises a turntable base 30, a mold placing platform 31 and a turntable driving part 34 for driving the mold placing platform 31 to rotate, the turntable base 30 is provided with the turntable driving part 34, the turntable driving part 34 is in driving connection with the mold placing platform 31, the mold placing platform 31 is arranged corresponding to the position of a pouring opening of the pouring melting furnace 10, and at least two casting molds 32 are placed on the mold placing platform 31 along the radial direction;

and a controller electrically connected with a position monitoring device 36 for monitoring the in-place condition of the casting mold 32 and a temperature detection device for detecting the temperature in the pouring furnace 10, wherein the weighing device 20, the pouring driving part 12 and the turntable driving part 34 are respectively and electrically connected with the controller.

The utility model discloses an automatic casting ingot metal apparatus for producing puts into the raw materials and emptys smelting pot 10 in and heats, makes the raw materials of emptying in the smelting pot 10 reach molten state, detects the heating temperature of emptying in the smelting pot 10 through temperature-detecting device. The staff operation control ware, the controller sends start signal to carousel drive division 34, carousel drive division 34 drive mould place the platform 31 and rotates relative carousel base 30, drive casting die utensil 32 when mould place the platform 31 rotates and rotate to the corresponding below of empting smelting pot 10, it reaches the corresponding below of empting smelting pot 10 to monitor casting die utensil 32 through position monitoring device 36 and rotate, position monitoring device 36 sends casting die utensil 32 to the controller the signal that targets in place, the controller sends stop signal to carousel drive division 34, so that carousel drive division 34 stops drive mould place the platform 31 and rotates, make casting die utensil 32 keep in the corresponding below of empting smelting pot 10. The temperature detection device sends a temperature information signal in the pouring melting furnace 10 to the controller, after the temperature in the pouring melting furnace 10 reaches a set temperature, the controller sends a pouring and casting signal to the pouring driving part 12, the pouring driving part 12 drives the pouring melting furnace 10 to pour for casting operation, in the casting operation process of the pouring melting furnace 10, the weighing device 20 monitors the weight of the pouring melting furnace 10 in real time, when the weight of the pouring melting furnace 10 is reduced to a set weight value, the weight value is set according to the volume of a casting mold 32 and the type of raw materials, the weighing device 20 sends a weight information signal to the controller, the controller sends reset information to the pouring driving part 12, the pouring driving part 12 drives the pouring melting furnace 10 to rotate and reset, so that the pouring melting furnace 10 stops casting operation, after the pouring melting furnace 10 is reset, the controller sends a starting signal to the turntable driving part 34, the turntable driving part 34 drives the mold placing platform 31 to rotate, so that the next casting mold 32 rotates to the corresponding lower part of a pouring opening of the pouring melting furnace 10, a work cycle is completed, and at least two cycles of the work cycle is repeated, so that at least two automatic casting molds 32 are completed, the degree of manual casting is improved, the casting operation cost of a casting personnel is reduced, and the use safety of the operation is guaranteed.

More specifically, as shown in fig. 1 to 3, the tilting driving unit 12 is an RZS speed reducer, and is connected to the tilting furnace 10 through the RZS speed reducer, so that the pouring mechanization is realized, and the important effects are achieved on ensuring the pouring quality, reducing the labor intensity, and improving the production efficiency.

The controller is a PLC controller, and the PLC controller has the advantages of strong universality, convenience in use, wide application range, high reliability, strong anti-interference capability, simplicity in programming and the like.

The turntable driving part 34 is a servo motor, so that the rotating accuracy is ensured, the excessive accumulated error is avoided, the casting fault tolerance is improved, and the production efficiency is improved.

As shown in fig. 1, the automatic casting metal ingot production apparatus further includes a slag dragging manipulator 70, the slag dragging manipulator 70 is located at the cooling station, after the casting of the casting mold 32 is completed and the casting mold is rotated to the cooling station, the slag dragging manipulator 70 operates to drag slag, remove bubbles and oxide films in the casting mold 32, and drag the oxide films out to the collecting tank for recycling. Replace artifical the sediment of dragging for through manipulator device and get rid of bubble and oxide film, reduced the risk that the operation personnel burns to the quality of product has been promoted, production efficiency is improved. The position monitoring device 36 is a photoelectric monitoring device, when the mold placing platform 31 rotates, the photoelectric detection device monitors and judges whether the mold 32 to be cast is in the position to be cast, and the photoelectric detection device is used as a working signal for whether the slag dragging manipulator 70 carries out slag dragging operation, and the PLC controller is used for timing control, so that the mold 32 to be cast is in place, and the casting mold 32 is in place at the slag dragging station after completion.

Preferably, as shown in fig. 1 to 3, during the casting operation of the pouring furnace 10, the PLC controller controls the pouring furnace 10 to be turned down for casting through the RZS speed reducer, and simultaneously monitors the casting amount in real time through the weighing device 20, and when the casting amount of a single casting mold 32 reaches 85%, the PLC controller controls the inclination of the pouring furnace 10 to be reduced through the RZS speed reducer, so that the casting rate of the pouring furnace 10 is reduced, and the phenomenon that the overflow is caused by the excessively high casting rate at the end of the casting is ensured.

Further, as shown in fig. 2 to 3, the turntable base 30 is provided with a lifting driving portion 33, a driving end of the lifting driving portion 33 extends and retracts in the height direction, and the driving end is in driving connection with the turntable driving portion 34. Drive end drive carousel drive portion 34 through lift drive portion 33 goes up and down, and carousel drive portion 34 drives mould place the platform 31 and goes up and down to make casting die utensil 32 lift adjustment on the mould place the platform 31 to suitable casting height, improve and incline the high matching degree of smelting pot 11 casting, avoid the spill of casting operation, reduce the operation personnel risk of burning, promote the operation security.

Further, as shown in fig. 2 to 3, the turntable base 30 is provided with a guide bracket, the guide bracket includes a first bracket 40, a second bracket 41 and a sliding cross bar 42, the first bracket 40 and the second bracket 41 extend along the height direction, the first bracket 40 and the second bracket 41 are respectively located at two sides of the mold placing platform 31, two ends of the sliding cross bar 42 are respectively connected with the first bracket 40 and the second bracket 41 in a sliding manner, the turntable driving portion 34 is installed at the sliding cross bar 42, the mold placing platform 31 is located above the sliding cross bar 42, and the driving end is connected with the sliding cross bar 42 in a driving manner. More specifically, one end of the first support 40 and one end of the second support 41 are fixed to the turntable base 30, and the first support 40 and the second support 41 function as a wire, so that the mold placing platform 31 is ensured to be lifted linearly along the height direction, and the mold placing platform 31 is prevented from being inclined in the lifting process to cause the casting mold 32 to fall off. The first support 40 and the second support 41 are respectively located at two sides of the mold placing platform 31, and preferably, a set distance is provided between each of the first support 40 and the second support 41 and two sides of the mold placing platform 31, so that the mold placing platform 31 is prevented from interfering with each other in the rotating process, and the normal rotation of the mold placing platform 31 is ensured. The mold placing platform 31 is slidably connected to the first support 40 and the second support 41 through the sliding cross bar 42, the lifting driving portion 33 drives the rotation driving portion to lift by pushing the sliding cross bar 42, and the rotation driving portion drives the mold placing platform 31 to lift or lower so as to be adjusted to a suitable position for casting with the pouring melting furnace 10.

More specifically, as shown in fig. 2 to 3, the lower end of the first support 40 and the lower end of the second support 41 are respectively and fixedly connected to the turntable base 30, the guide support further includes a connecting cross rod 44, the upper end of the first support 40 and the upper end of the second support 41 are respectively connected to two ends of the connecting cross rod 44, so as to ensure the stability of the overall structure of the guide support, ensure that the first support 40 and the second support 41 are kept vertically upward, ensure the guiding accuracy of the guide support, and ensure the normal operation of the adjustment of the mold placement platform 31 in the height direction.

Preferably, as shown in fig. 2 to 3, the lifting driving portion 33 is disposed coaxially with the turntable driving portion 34, so that the rotation and lifting of the mold placing platform 31 are maintained on the same axis, and the rotation and lifting of the mold placing platform 31 are more stable.

Preferably, as shown in fig. 1 to 3, the mold placing platform 31 is provided with a rotary central hole, the rotary central hole is coaxially disposed with the mold placing platform 31, and the turntable driving part 34 is connected to the sliding cross bar 42 through the rotary central hole. The motor dust cover 35 is installed in the rotatory mesopore, and the rotation driving part is located motor dust cover 35. The motor is isolated from the casting environment through the motor dust cover 35, and the phenomenon that casting materials fall into the motor carelessly to cause short circuit or damage of the motor is avoided. More specifically, the lower end of the motor dust cover 35 is connected to the mold placing platform 31 through a seal ring and a bolt.

Further, as shown in fig. 2 to 4, two ends of the sliding cross bar 42 are respectively connected with a sliding connector 50, the first bracket 40 and the second bracket 41 are respectively provided with a sliding limiting groove 43 extending along the height direction, two ends of the sliding cross bar 42 are respectively connected with the sliding limiting groove 43 through the sliding connector 50, the sliding connector 50 includes a sliding bracket 51 and a roller 52, the roller 52 is rotatably installed at one end of the sliding bracket 51, the roller 52 is rotatably installed in the sliding limiting groove 43, and the sliding bracket 51 is connected with an end of the sliding cross bar 42. The gyro wheel 52 is connected with the slip horizontal pole 42 through sliding bracket 51, when lift drive portion 33 drive slip horizontal pole 42 goes up and down, gyro wheel 52 drives the both ends of slip horizontal pole 42 through sliding bracket 51 and slides along first support 40 and second support 41, and then guarantees that mould place the platform 31 goes up and down along first support 40 and second support 41, when avoiding casting process unilateral casting to accomplish, mould place the platform 31 focus is partial to one side, guarantees the support intensity to mould place the platform 31.

Further, as shown in fig. 4, the sliding bracket 51 includes a sliding shaft 53, the sliding bracket 51 is connected to the roller 52 through the sliding shaft 53, the sliding shaft 53 is coaxially disposed with the shaft of the roller 52, the sliding shaft 53 is perpendicular to the bottom surface of the sliding limiting groove 43, the roller 52 rolls along the side surface of the sliding limiting groove 43, the notch of the sliding limiting groove 43 is smaller than the diameter of the roller 52, so that the roller 52 keeps rolling in the sliding limiting groove 43, the roller 52 is prevented from dropping, meanwhile, the roller 52 is located between two opposite side surfaces of the sliding limiting groove 43, the roller 52 rolls along two side surfaces of the sliding limiting groove 43, and the overall rolling stability is higher.

Further, as shown in fig. 2 to 3, two opposite sides of the first bracket 40 and two opposite sides of the second bracket 41 are respectively provided with a sliding limiting groove 43, and two sliding connectors 50 in the first bracket 40 or two sliding connectors 50 in the second bracket 41 are arranged in a mirror image manner. Relative both sides in first support 40 and second support 41 slidable mounting respectively have sliding connection spare 50, two sliding connection spare 50 in first support 40 use first support 40 to carry out the mirror image setting as the symmetry axis, two sliding connection spare 50 in second support 41 use second support 41 to carry out the mirror image setting as the symmetry axis, sliding support 51 is connected with the corresponding side of sliding horizontal pole 42 respectively, further promote the support to the pouring carousel, prevent that the focus of pouring carousel is partial to one side and lead to the pouring mould to drop, guarantee the level of pouring carousel and place.

Further, the pouring furnace 10 includes a furnace 11, a heating device for heating the furnace 11, and a timing device, the heating device being connected to the furnace 11, the heating device and the timing device being electrically connected to the controller, respectively. The material is poured into and is started high-power heating by heating device behind smelting pot 11, and temperature-detecting device real-time supervision is the material temperature in smelting pot 11, and when the material temperature was close the temperature of technological requirement, temperature-detecting device feedback signal to controller, control heating device reduces heating power, avoids the too high product quality of influence of material temperature and causes unnecessary cost extravagant. When the temperature in the smelting furnace 11 is detected by the temperature detection device to reach the process set temperature, the temperature detection device feeds back to the controller in real time, the controller sends a timing starting signal to the timing device, and the timing device starts timing to ensure that materials in the smelting furnace 11 can be fully heated and are all in a molten state, so that the product quality is improved. When the timing reaches the set time, the timing device sends a timing signal to the controller, and the controller sends a start signal to the pouring driving part 12 to drive the pouring melting furnace 10 to perform the casting operation.

Further, as shown in fig. 1 to 3, the automatic casting metal ingot production apparatus further includes a translation assembly, the translation assembly includes a translation driving portion 60, the translation driving portion 60 is electrically connected to the controller, the translation driving portion 60 is drivingly connected to the casting carousel assembly, and the translation driving portion 60 drives the casting carousel assembly to move toward or away from the pouring furnace 10. When the casting operation is required, the controller sends a driving signal to the translation driving part 60, the translation driving part 60 drives the casting turntable assembly to move close to the casting position of the pouring melting furnace 10 so as to prepare the casting operation, after the casting operation is completed, the controller sends a reset signal to the translation driving part 60, and the translation driving part 60 drives the casting turntable to move away from the pouring melting furnace 10 for resetting. The operator is far away from the tilting furnace 10 during operation, and the operation safety is improved.

Of course, there are various embodiments for the translation driving part 60 to drive the tilting furnace 10 to move, for example, the bottom surface of the turntable base 30 is provided with a roller 52, the translation driving part 60 is a cylinder, the driving end of the cylinder is connected with the turntable base 30, the turntable base 30 is pushed by the cylinder, and the base realizes the movement of the turntable base 30 through the roller 52. In another embodiment, the translation driving unit 60 is a cylinder, a slide rail is installed between the translation driving unit 60 and the tilting furnace 10, a slider is disposed on the bottom surface of the turntable base 30, the slider is slidably installed on the slide rail, a driving end of the cylinder is connected with the turntable base 30, and the cylinder pushes the slider to slide on the slide rail, so as to move the turntable base 30.

Further, as shown in fig. 1 to 3, the translation driving portion 60 is a motor, the translation assembly includes a translation base 61, a transmission lead screw 62 and a moving block 63, the turntable base 30 is connected to the moving block 63, the moving block 63 is provided with a mounting hole having an inner wall thread matched with the transmission lead screw 62, the transmission lead screw 62 is mounted in the mounting hole, the transmission lead screw 62 is located between the translation driving portion 60 and the tilting furnace 10, one end of the transmission lead screw 62 is drivingly connected to the translation driving portion 60, and the other end of the transmission lead screw 62 is mounted on the translation base 61. The translation driving part 60 drives the transmission screw rod 62 to rotate, the threads on the outer wall of the transmission screw rod 62 are matched with the threads on the inner wall of the mounting hole, the transmission screw rod 62 drives the moving block 63 to move when rotating, and the moving direction of the moving block 63 is controlled through forward rotation or reverse rotation of the transmission screw rod 62. Translation drive division 60 is for obeying the motor, guarantees the accuracy of removal, avoids the accumulative error too big, and the casting fault tolerance promotes, and production efficiency improves.

Further, as shown in fig. 1 to fig. 3, the mold placing platform 31 is provided with mold placing grooves, the number of the mold placing grooves corresponds to the number of the casting molds 32, the mold placing grooves extend along the radial direction of the mold placing platform 31, the adjacent mold placing grooves are arranged along the circumferential direction of the mold placing platform 31 at intervals, and the casting molds 32 are placed in the mold placing grooves. When the casting mold 32 is demolded, the handles at the two ends of the casting mold 32 can be taken out for demolding, the demolding can be quickly placed in the mold placing groove to be installed in place after the demolding is completed, the mold placing groove is convenient for the quick positioning of the casting mold 32 on the mold placing platform 31, the next casting operation is prepared, and the working efficiency is improved. The setting of recess is placed to the mould, the monitoring parameter setting of the position monitoring device 36 of also being convenient for, if: the plurality of mold placing grooves are evenly distributed along the circumferential direction of the mold placing platform 31, and the position monitoring device 36 judges the in-place condition of the casting mold 32 according to the rotation angle of the mold placing platform 31, so that the accuracy of position monitoring is improved conveniently.

Finally, the translation driving part 60 and the turntable driving part 34 are all servo motors, the movement of the turntable base 30 moves through the transmission lead screw 62, the tilting furnace 10 is driven to pass through the RZS speed reducer, and the lifting driving part 33 is a small hydraulic station, so that the translation driving part 60, the turntable driving part 34, the transmission lead screw 62, the RZS speed reducer and the RZS speed reducer form a physical transmission mechanism, the moving and rotating accuracy of the automatic casting metal ingot production device is integrally guaranteed, the excessive accumulation error is avoided, the casting fault tolerance rate is improved, and the production efficiency is improved.

The utility model discloses a working process does: under the control of a controller, putting weighed raw materials into a pouring smelting furnace 10, continuously heating the smelting furnace 11 through a heating device until materials in the furnace reach a molten state, monitoring the temperature in the pouring smelting furnace 10 through a temperature detection device, feeding back to the controller in real time, confirming whether a mold placing platform 31 is at an initial casting position by a worker after the process temperature is reached and the process temperature is kept for a certain time, driving a translation driving part 60 to control and reset through the controller, resetting the mold placing platform 31, placing a casting mold 32 on the mold placing platform 31, then controlling a lifting driving part 33 to lift the mold placing platform 31 to an initial casting height through the controller, controlling a rotation driving part to enable the mold placing platform 31 to rotate to adjust the position of the casting mold 32, and detecting whether the casting mold 32 correctly moves to a position to be cast through a position monitoring device 36, finally, the controller controls the pouring driving part 12 to start, the pouring melting furnace 10 pours to perform casting operation, the weighing device 20 controls the casting amount in real time during the casting operation, when the casting amount of a single pouring mold poured into the pouring melting furnace 10 reaches 85%, namely the casting amount in the casting mold 32 reaches 85%, the weighing device 20 feeds back information to the controller, the controller sends a signal to the pouring driving part 12, the pouring driving part 12 drives and reduces the inclination of the pouring melting furnace 10, the pouring melting furnace 10 slowly resets to reduce the casting speed and avoid the excessively fast casting speed, when the casting amount reaches 100%, the controller sends a reset signal to the pouring driving part 12, the pouring driving part 12 drives the pouring melting furnace 10 to reset, the pouring melting furnace 10 stops casting, the controller controls the rotary driving part to rotate the mold placing platform 31, and the in-place condition of the pouring mold is monitored by the position monitoring device 36 in the process, the next casting mold 32 is precisely moved to the position to be cast, the pouring driving part 12 is continuously started to control the pouring melting furnace 10 to perform casting operation, the cast casting mold is moved to a cooling station, slag is fished through the slag fishing manipulator 70, bubbles and oxide films are removed, the phenomenon that the product quality is affected by the bubbles and the metal oxide films is avoided, the operation process is repeated, and the cast casting mold 32 is demolded to complete casting after being cooled.

To sum up, the embodiment of the utility model provides an automatic casting metal ingot apparatus for producing replaces manual operation through controller control, and degree of automation is high, and the operability is simple and easy and the flexibility is high, has reduced operation personnel's intensity of labour, reduces operation personnel's personal safety risk, replaces the manual work through dragging for sediment manipulator 70 and drags for sediment and get rid of bubble and oxide film, has reduced the risk that operation personnel burnt to promote the quality of product, improved production efficiency.

The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides an automatic casting metal ingot apparatus for producing which characterized in that:

the melting furnace assembly comprises a pouring melting furnace and a pouring driving part for driving the pouring melting furnace to rotate and tilt for casting, and the pouring melting furnace is in driving connection with the pouring driving part;

the weighing device is used for weighing the smelting furnace assembly;

2. The automated cast metal ingot production apparatus of claim 1, wherein: the turntable base is provided with a lifting driving part, the driving end of the lifting driving part stretches along the height direction, and the driving end is in driving connection with the turntable driving part.

3. The automated cast metal ingot production apparatus of claim 2, wherein: the turntable base is provided with a guide support, the guide support comprises a first support, a second support and a sliding cross rod, the first support and the second support extend along the height direction, the first support and the second support are respectively located on two sides of the mold placing platform, two ends of the sliding cross rod are respectively connected with the first support and the second support in a sliding mode, the turntable driving portion is installed on the sliding cross rod, the mold placing platform is located above the sliding cross rod, and the driving end is connected with the sliding cross rod in a driving mode.

4. The automated cast metal ingot production apparatus of claim 3, wherein: the two ends of the sliding cross rod are respectively connected with a sliding connecting piece, the first support and the second support are respectively provided with a sliding limiting groove extending along the height direction, the two ends of the sliding cross rod are respectively connected with the sliding limiting groove through the sliding connecting pieces, each sliding connecting piece comprises a sliding support and a roller, each roller is rotatably installed at one end of each sliding support, each roller is rotatably installed in the corresponding sliding limiting groove, and each sliding support is connected with the end of the corresponding sliding cross rod.

5. The automated cast metal ingot production apparatus of claim 4, wherein: the sliding support comprises a sliding rotating shaft, the sliding support is connected with the roller through the sliding rotating shaft, the sliding rotating shaft is coaxially arranged with the rotating shaft of the roller, the sliding rotating shaft is perpendicular to the bottom surface of the sliding limiting groove, the roller rolls along the side surface of the sliding limiting groove, and the notch of the sliding limiting groove is smaller than the diameter of the roller.

6. An apparatus for producing an automatically cast metal ingot according to claim 5, wherein: the sliding limiting grooves are formed in two opposite sides of the first support and two opposite sides of the second support respectively, and the two sliding connecting pieces in the first support or the two sliding connecting pieces in the second support are arranged in a mirror image mode.

7. The automated cast metal ingot production apparatus of claim 1, wherein: the pouring smelting furnace comprises a smelting furnace, a heating device and a timing device, wherein the heating device is used for heating the smelting furnace, the heating device is connected with the smelting furnace, and the heating device and the timing device are respectively and electrically connected with the controller.

8. The automated cast metal ingot production apparatus of claim 1, wherein: the automatic casting metal ingot production device further comprises a translation assembly, the translation assembly comprises a translation driving portion, the translation driving portion is electrically connected with the controller, the translation driving portion is in driving connection with the casting turntable assembly, and the translation driving portion drives the casting turntable assembly to move towards or away from the pouring furnace.

9. The automated cast metal ingot production apparatus of claim 8, wherein: the horizontal moving driving part is a motor, the horizontal moving assembly comprises a horizontal moving base, a transmission lead screw and a moving block, the turntable base is connected with the moving block, the moving block is provided with a mounting hole with inner wall threads matched with the transmission lead screw, the transmission lead screw is mounted in the mounting hole, the transmission lead screw is located between the horizontal moving driving part and the dumping smelting furnace, one end of the transmission lead screw is in driving connection with the horizontal moving driving part, and the other end of the transmission lead screw is mounted on the horizontal moving base.

10. The automated cast metal ingot production apparatus of claim 1, wherein: the mould placing platform is provided with mould placing grooves, the number of the mould placing grooves corresponds to that of the casting moulds, the mould placing grooves extend along the radial direction of the mould placing platform, the adjacent mould placing grooves are circumferentially arranged at intervals along the mould placing platform, and the casting moulds are placed in the mould placing grooves.