WO2020238714A1 - Efficient automatic slag skimming method and system for hot metal pretreatment - Google Patents

Efficient automatic slag skimming method and system for hot metal pretreatment Download PDF

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WO2020238714A1
WO2020238714A1 PCT/CN2020/091178 CN2020091178W WO2020238714A1 WO 2020238714 A1 WO2020238714 A1 WO 2020238714A1 CN 2020091178 W CN2020091178 W CN 2020091178W WO 2020238714 A1 WO2020238714 A1 WO 2020238714A1
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slag
image
molten iron
slagging
path
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PCT/CN2020/091178
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French (fr)
Chinese (zh)
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于艳
张宇军
孙兴洪
程建辉
付小卫
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宝山钢铁股份有限公司
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Priority to KR1020217043155A priority Critical patent/KR102648199B1/en
Publication of WO2020238714A1 publication Critical patent/WO2020238714A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0087Treatment of slags covering the steel bath, e.g. for separating slag from the molten metal
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C2300/00Process aspects
    • C21C2300/06Modeling of the process, e.g. for control purposes; CII
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10004Still image; Photographic image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to a hot metal pretreatment method and system, in particular to a hot metal pretreatment slagging method and system.
  • the molten iron before entering the converter steelmaking needs to undergo pretreatment.
  • the blast furnace slag In the early stage of this process, the blast furnace slag must be smashed, and then the molten iron will be fully contacted with the molten iron by powder spraying or stirring, so that desulfurization, dephosphorization and desiliconization can be performed with the greatest efficiency.
  • the product after the reaction is slag and has a lighter density than molten iron, it floats on the surface of the molten iron. Therefore, the desulfurized slag floating on the surface of the molten iron should be removed in the later stage of the process.
  • Different steel grades have different requirements for the amount of residue at the end of slagging. For steel grades with high purity requirements, the lower the requirement for residue.
  • the slag removal operation in this process is mainly operated manually by the operator, and the contents of the operation include:
  • the publication number is CN1507971, the publication date is June 30, 2004, and the Chinese patent document entitled "Automatic slagging method and device” discloses an automatic slagging method.
  • a visual sensor is used to detect the slag on the surface of the molten iron, and the image is input to the computer. After the image is processed, the computer outputs a signal to the manipulator of the programmable controller to control the slag removal device to perform the slag removal operation.
  • the publication number is CN105353654A
  • the publication date is February 24, 2016,
  • the Chinese patent document entitled "A system and method for detecting and controlling molten iron slagging based on image processing” discloses a molten iron based on image processing. Slag removal detection and control system. In the technical solution disclosed in the patent document, it uses real-time monitoring of the slagging process, and determines the slagging level on-line according to the slagging standard database.
  • the publication number is CN108986098A
  • the publication date is December 11, 2018
  • the Chinese patent document titled "A method for intelligent slagging of molten iron based on machine vision” discloses a method for intelligent slagging of molten iron based on machine vision.
  • it adopts real-time acquisition of image information of the target area, and the first area of interest and the second area of interest are set according to the real-time image information.
  • the image is mainly used to identify the slag shovel, and there is a shovel to indicate that the slagging operation is in progress; in the second area of interest (there is no shovel area) to identify the amount of slag in the molten iron, in the second sense
  • the region of interest is divided into several sub-regions, the area of slag in each sub-region is calculated, and the sub-region with the largest slag area is regarded as the area to be slag-off.
  • slag removal efficiency is an important production index, and the slag removal efficiency can be passed
  • the slagging time is measured. The short slagging time can not only reduce the temperature drop of the molten iron, save energy, but also increase the number of furnaces to be processed and increase the process productivity.
  • an efficient automatic slagging method for molten iron pretreatment which can not only effectively replace the manual operation in the current slagging process, improve the working environment of workers and reduce the labor intensity of workers, but also can extremely shorten the slagging method.
  • the slag time reduces the temperature drop of the molten iron, saves energy, and can also increase the number of furnaces processed and increase productivity.
  • One of the objectives of the present invention is to provide an efficient hot metal pretreatment automatic slagging method, which can not only effectively replace the manual operation in the current slagging process, but also improve the working environment of workers and reduce workers’ workload.
  • Labor intensity and it can extremely shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces to be processed and increase the production capacity.
  • the present invention proposes an efficient method for automatic slagging of molten iron pretreatment, which includes the steps:
  • Identify the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
  • the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount
  • the slagging head is controlled to follow the optimal slagging path; and when the starting conditions are met, the air blowing and slag removal device will be activated to gather the dispersed molten iron slag for efficient slagging.
  • the condition is: the proportion slag% of the total area occupied by molten iron slag in the image is less than the set start threshold for blowing slag.
  • the image includes one of a visible light image, an infrared image, and a far infrared image.
  • the image when the image is preprocessed, the image is converted into a gray image; then the gray image is image enhanced, binarized and removed. Noise processing.
  • When there is no interference and noise, the value of ⁇ is taken 1; When there is noise and interference, the greater the noise and interference, the smaller the value of ⁇ ; w1 represents the ratio of the number of front spots in the image to the image; w2 represents the ratio of the background points to the image; u1 represents the average grayscale of the foreground; u2 represents the average gray level of the background; g represents the variance between the foreground and the background.
  • an improved dynamic threshold method can be used to identify molten iron slag.
  • the optimal slagging path model is:
  • Opm (Slag, t) represents the optimal path slag
  • S i represents the area of a single pixel has an area of slag
  • N represents the sum of the number of pixels as a molten slag in the region of the head through the slag
  • T represents a single Time for slagging off.
  • the module for slagging path optimization can be used to determine the position of the identified slag. Within the area of the slagging head, calculate the shortest slagging distance and take the shortest time to extract the largest amount of slag. path.
  • the ratio slag% of the total area occupied by molten iron slag in the image is obtained based on the following formula:
  • ⁇ S i represents the total area of all molten iron slag in the image
  • S represents the area of the molten iron ladle image.
  • the method further includes the steps of: tilting the trolley to tilt the molten iron ladle; based on the measurement of the molten iron slag and the ladle wall in the image Identify, when it is judged that the molten iron slag flows out of the molten iron ladle mouth, the tilting trolley stops tilting.
  • another object of the present invention is to provide an efficient hot metal pretreatment automatic slagging system.
  • the hot metal pretreatment automatic slagging system performs slagging, it can not only effectively replace the manual operation in the current slagging process, but also improve
  • the working environment of the workers can reduce the labor intensity of the workers, and it can extremely shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces processed and increase the production capacity.
  • the present invention proposes an efficient automatic slag removal system for molten iron pretreatment, which includes:
  • Mucking off device which is used to perform slagging off action
  • Image collection device which collects images of the molten iron ladle mouth area
  • Storage module which stores the image transmitted by the image acquisition device
  • An image recognition module which preprocesses the image stored in the storage module and recognizes the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
  • Path optimization module which finds the optimal slag removal path based on the recognition result of the image recognition module, and the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount;
  • the control module controls the slagging device to carry out slagging according to the optimal slagging path; and when the starting conditions are met, the control module also activates the air blowing and slagging device to gather the dispersed molten iron slag to facilitate efficient slagging.
  • the starting condition is: the proportion slag% of the total area occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
  • the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  • the slagging device is also provided with a sensor or encoder, and the sensor or encoder is connected with the control module to connect the detected slagging device The displacement is transmitted to the control module.
  • the high-efficiency automatic slagging system for molten iron pretreatment of the present invention further includes a tilting trolley for tilting the molten iron ladle to the slagging position, and the tilting trolley is connected to the control module.
  • an angle measuring device is provided on the tipping trolley to detect the tilting angle of the tipping trolley.
  • the angle measuring device can be an inclinometer, or an encoder can be arranged on the rotating shaft of the tilting trolley, so as to realize the measurement of the tilting angle of the tilting trolley.
  • the high-efficiency method and system for automatic slagging of molten iron pretreatment according to the present invention have the following advantages and beneficial effects:
  • the automatic slagging method for molten iron pretreatment of the present invention can not only effectively replace the current manual operation in the slagging process, improve the working environment of workers and reduce the labor intensity of workers, but also can extremely shorten the slagging time and reduce the cost of molten iron.
  • the temperature drop can save energy, and at the same time, it can increase the number of furnaces and increase productivity.
  • the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.
  • Fig. 1 is a schematic structural diagram of a molten iron ladle tipping trolley in one embodiment of the high-efficiency molten iron pretreatment automatic slag removal method of the present invention.
  • Fig. 2 schematically shows the structure of the high-efficiency hot metal pretreatment automatic slagging system according to the present invention in an embodiment.
  • Fig. 3 schematically shows the flow of the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention in one embodiment.
  • FIG. 4 is a process flow diagram of the high-efficiency automatic slag removal system for molten iron pretreatment according to the present invention in one embodiment.
  • Fig. 1 is a schematic structural diagram of a slagging device in an embodiment of the high-efficiency automatic slagging method for molten iron pretreatment according to the present invention.
  • the slag raking begins.
  • the tilt angle can be measured, and the measurement method can be an external inclinometer, or an encoder can be installed on the rotating shaft of the tilting trolley 2.
  • the automatic tilting trolley 2 automatically tilts to the slagging position at a certain tilt angle speed. Subsequently, when it is determined that the tipping trolley 2 is already at the slagging position and the ladle is already on the trolley, the automatic slagging is started.
  • Fig. 2 schematically shows the structure of the high-efficiency hot metal pretreatment automatic slagging system according to the present invention in an embodiment.
  • the image acquisition device 31 records the image of the ladle mouth in real time, and transmits the image to the computer system for digital and continuous storage. Since the color of the molten iron slag is very different from the color of the ladle mouth, it can be Recognize whether there is slag flowing out of the ladle mouth of the molten iron ladle, if there is no slag overflow, continue to tilt, and if there is slag overflow, the tilting mechanism stops tilting, and the ladle stays at the slag slagging position for slag slagging, through this embodiment
  • the automatic slag removal system for molten iron pretreatment in, which can remove the slag 4 floating on the surface of the molten iron 5 into the slag tank 6.
  • the automatic slag removal system for molten iron pretreatment includes: a slag removal device 32, which is used to perform slag removal Image collection device 31, which collects images of the molten iron ladle mouth area.
  • the image collection device can be at least one of a visible light camera, an infrared camera or a far-infrared camera, and the collected images include: visible light images , One of infrared image and far infrared image; storage module, which stores the image transmitted by the image acquisition device; image recognition module, which preprocesses the image stored in the storage module and then identifies the molten iron slag in the image to determine The position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image; the path optimization module, based on the recognition result of the image recognition module, finds the optimal slag removal path, the optimal slag removal path is the slag removal time The path with the smallest ratio to the amount of s
  • the air blowing and slag removal device 33 When the air blowing and slag removal device 33 performs slag removal, it first controls the air blowing and slag removal gun to descend, and when it reaches a certain height from the liquid level (for example, 1000mm), it automatically opens the nitrogen blowing valve to blow nitrogen. When the insertion depth reaches the set depth, the descent will stop. Keep blowing and slag removal at this height.
  • the image recognition module determines that the amount of slag in the molten iron ladle reaches the slag requirement of the steel grade, it will issue a gun-raising command to the blowing and slag removal gun. , Blow the slag gun to lift the gun.
  • the slag% of the total area occupied by molten iron slag in the image can be obtained based on the following formula:
  • ⁇ S i represents the total area of all molten iron slag in the image
  • S represents the area of the molten iron ladle image.
  • the automatic tilting and tilting stop positions of the upper tilting table of the tilting trolley 2 can be determined by analyzing the images collected in real time by the image acquisition device, so as to realize the automatic tilting of the tilting table of the trolley.
  • the slagging end point is determined, and the slagging machine automatically stops the slagging.
  • the trolley tilting table automatically tilts to the zero position, and the tilting trolley 2 automatically travels to the lifting position.
  • the image when the image is preprocessed, the image can be converted into a grayscale image; then the grayscale image is processed for image enhancement, binarization, and noise removal. Because the temperature of the slag, molten iron, and the ladle wall are different, the color is also different, so it can be identified through the automatic processing of the gray threshold.
  • an improved dynamic threshold method is used to identify molten iron slag.
  • the gray value of a certain pixel is less than max(g)
  • the pixel is recorded as 0 and judged as molten iron slag.
  • Max(g) ⁇ (Max(w1 ⁇ w2 ⁇ (u1-u2) ⁇ (u1-u2))); where ⁇ represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0 ⁇ 1, when there is no interference and noise, the value of ⁇ is 1; when there is noise and interference, the greater the noise and interference, the smaller the value of ⁇ ;
  • w1 represents the ratio of the number of previous scenic spots in the image to the image ;
  • W2 represents the proportion of background points in the image;
  • u1 represents the average gray level of the foreground;
  • u2 represents the average gray level of the background;
  • g represents the variance between the foreground and the background.
  • is used to adjust the influence of noise and interference on the image.
  • the value range of ⁇ is 0 ⁇ 1, because the interference is uneven and has areas on the image. Nature, therefore, in different areas according to the actual situation, to achieve the calculation of the gray value under noise and interference conditions.
  • Opm (Slag, t) represents the optimal path slag
  • S i represents the area of a single pixel has an area of slag
  • N represents the sum of the number of pixels as a molten slag in the region of the head through the slag
  • T represents a single Time for slagging off.
  • a sensor or an encoder is further provided on the slagging device 32, which is connected to the control module to transmit the detected displacement of the slagging device 32 to the control module.
  • the storage module, the image recognition module, the path optimization module, and the control module can be implemented by an industrial computer with model calculation or control processing, or a computer or server.
  • Fig. 3 schematically shows the flow of the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention in one embodiment.
  • 4 is a process flow diagram of the high-efficiency automatic slag removal system for molten iron pretreatment according to the present invention in one embodiment.
  • the efficient automatic slag removal method for molten iron pretreatment includes the following steps:
  • Identify the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
  • the slagging head is controlled to carry out slagging according to the optimal slagging path; and when the starting conditions are met, the air blowing and slag removal device is activated to gather the dispersed molten iron slag to facilitate efficient slagging.
  • the starting condition is that the proportion slag% of the total area occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
  • the automatic slag removal method for molten iron pretreatment of the present invention can not only effectively replace the manual operation in the current slag removal process, improve the working environment of workers and reduce the labor intensity of workers, and it can be extremely high Shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces to be processed and increase the production capacity.
  • the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.

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Abstract

An efficient automatic slag (4) skimming method and system for hot metal pretreatment. The method comprises the following steps: collecting an image of an opening area of a hot metal ladle (1) and preprocessing the image; identifying slag (4) on a surface of hot metal (5) in the image to determine the position, in the image, of the slag (4) on the surface of the hot metal (5) and the proportion of the total area, occupied by the slag (4) on the surface of the hot metal (5), in the image; on the basis of the position, in the image, of the slag (4) on the surface of the hot metal (5), finding the optimal slag (4) skimming path, wherein the optimal slag (4) skimming path is a path with the smallest ratio of a slag (4) skimming time to a slag (4) skimming amount; during an automatic slag (4) skimming process, controlling a slag-skimmer to perform, according to the optimal slag (4) skimming path, slag (4) skimming; and when a start condition is met, starting an air-blowing and slag-removing apparatus (33) to gather scattered slag (4) on the surface of the hot metal (5) to facilitate efficient slag (4) skimming, wherein the start condition is: the proportion slag% of the total area, occupied by the slag (4) on the surface of the hot metal (5), in the image is less than a set air-blowing and slag (4)-removing start threshold.

Description

一种高效的铁水预处理自动扒渣方法和系统An efficient method and system for automatic slag removal of molten iron pretreatment 技术领域Technical field
本发明涉及一种铁水预处理方法和系统,尤其涉及一种铁水预处理扒渣方法和系统。The invention relates to a hot metal pretreatment method and system, in particular to a hot metal pretreatment slagging method and system.
背景技术Background technique
冶金行业随着对高品质钢铁产品的要求,对进入转炉炼钢前的铁水需要经过预处理。而该工序前期要扒高炉渣,然后铁水通过喷粉方式或搅拌方式,使脱硫剂与铁水充分接触,最大效率地进行脱硫、脱磷和脱硅等处理。由于反应后的产物是渣,且密度比铁水轻,因而浮在铁水表面,因此,在工序的后期要扒除浮在铁水表面的脱硫后的渣。不同钢种扒渣终点的残渣量要求不同。纯净度要求高的钢种,残渣量要求越低。With the requirement of high-quality steel products in the metallurgical industry, the molten iron before entering the converter steelmaking needs to undergo pretreatment. In the early stage of this process, the blast furnace slag must be smashed, and then the molten iron will be fully contacted with the molten iron by powder spraying or stirring, so that desulfurization, dephosphorization and desiliconization can be performed with the greatest efficiency. Since the product after the reaction is slag and has a lighter density than molten iron, it floats on the surface of the molten iron. Therefore, the desulfurized slag floating on the surface of the molten iron should be removed in the later stage of the process. Different steel grades have different requirements for the amount of residue at the end of slagging. For steel grades with high purity requirements, the lower the requirement for residue.
然而,目前该工序中的扒渣操作主要通过操作人员手动操作,操作的内容包括:However, at present, the slag removal operation in this process is mainly operated manually by the operator, and the contents of the operation include:
1)人工操作倾翻台车,使钢包从垂直位倾转到一定角度,停止,等待扒渣;1) Manually operate the tilting trolley to turn the ladle from the vertical position to a certain angle, stop, and wait for slag removal;
2)人工观测铁水表面的渣的位置,手动操作扒渣机的操作柄,将铁水表面的渣一次一次扒到渣盘中;2) Manually observe the position of the slag on the surface of the molten iron, and manually operate the operation handle of the slag raking machine to remove the slag on the surface of the molten iron into the slag tray one at a time;
3)不同钢种,根据人工肉眼判断残渣量,确定是否结束扒渣;3) For different steel grades, judge the amount of residue based on the human eye to determine whether to end the slagging;
4)人工操作倾翻台车,使钢包回到垂直位。4) Manually operate the tilting trolley to return the ladle to the vertical position.
需要指出的是,人工操作不仅操作环境恶劣,劳动强度高,而且对操作人员的专业操作技能要求高,不同操作人员扒渣时间差别大,扒渣的效果和质量也不同,使得手动扒渣受人为因素影响较大,极易造成铁水质量波动。It should be pointed out that manual operation not only has a harsh operating environment and high labor intensity, but also requires high professional operation skills for operators. The time for slagging of different operators varies greatly, and the effect and quality of slagging are also different. Human factors have a great influence, which can easily cause fluctuations in the quality of molten iron.
公开号为CN1507971,公开日为2004年6月30日,名称为“自动扒渣方法和装置”的中国专利文献公开了一种自动扒渣方法。在该专利文献所公开的技术方案,采用视觉传感器对铁水表面的渣进行检测,将图像输入到计算机,计算机对图像处理后输出信号给可编程控制器控制扒渣装置的机械手实施扒渣操作。The publication number is CN1507971, the publication date is June 30, 2004, and the Chinese patent document entitled "Automatic slagging method and device" discloses an automatic slagging method. In the technical solution disclosed in this patent document, a visual sensor is used to detect the slag on the surface of the molten iron, and the image is input to the computer. After the image is processed, the computer outputs a signal to the manipulator of the programmable controller to control the slag removal device to perform the slag removal operation.
此外,公开号为CN105353654A,公开日为2016年2月24日,名称为“一种基于图像处理的铁水扒渣检测与控制系统及其方法”的中国专利文献公开 了一种基于图像处理的铁水扒渣检测与控制系统。在该专利文献所公开的技术方案中,其通过使用实时监控扒渣过程,并根据扒渣标准数据库在线扒渣判定扒渣等级。In addition, the publication number is CN105353654A, the publication date is February 24, 2016, and the Chinese patent document entitled "A system and method for detecting and controlling molten iron slagging based on image processing" discloses a molten iron based on image processing. Slag removal detection and control system. In the technical solution disclosed in the patent document, it uses real-time monitoring of the slagging process, and determines the slagging level on-line according to the slagging standard database.
另外,公开号为CN108986098A,公开日为2018年12月11日,名称为“一种基于机器视觉的铁水智能扒渣方法”的中国专利文献公开了一种基于机器视觉的铁水智能扒渣方法。在该专利文献所公开的技术方案中,其采用实时采集目标区域的图像信息,根据实时图像信息设置第一感兴趣区域和第二感兴趣区域。在第一感兴趣区域,主要是图像识别扒渣铲,有扒渣铲说明在进行扒渣作业;在第二感兴趣区(没有扒渣铲区域)识别铁水中渣的量,在第二感兴趣区域划分若干个子区域,计算每个子区域中渣的面积,将渣的面积最大的子区域作为待扒渣区域。In addition, the publication number is CN108986098A, the publication date is December 11, 2018, and the Chinese patent document titled "A method for intelligent slagging of molten iron based on machine vision" discloses a method for intelligent slagging of molten iron based on machine vision. In the technical solution disclosed in the patent document, it adopts real-time acquisition of image information of the target area, and the first area of interest and the second area of interest are set according to the real-time image information. In the first area of interest, the image is mainly used to identify the slag shovel, and there is a shovel to indicate that the slagging operation is in progress; in the second area of interest (there is no shovel area) to identify the amount of slag in the molten iron, in the second sense The region of interest is divided into several sub-regions, the area of slag in each sub-region is calculated, and the sub-region with the largest slag area is regarded as the area to be slag-off.
上述的现有技术中,只是公开了自动扒渣的设备和方法,但是没有涉及到提高扒渣效率的方法,而对于生产过程中,扒渣效率是一个重要的生产指标,扒渣效率可以通过扒渣时间进行衡量。扒渣时间短,不仅可以减少铁水的温降,节约能源,还可以增加处理的炉数,提高工序产能。The above prior art only discloses equipment and methods for automatic slag removal, but does not involve a method to improve slag removal efficiency. For the production process, slag removal efficiency is an important production index, and the slag removal efficiency can be passed The slagging time is measured. The short slagging time can not only reduce the temperature drop of the molten iron, save energy, but also increase the number of furnaces to be processed and increase the process productivity.
基于此,期望获得一种高效的铁水预处理自动扒渣方法,其不仅可以有效替代现在扒渣过程中的人工操作,改善工人的工作环境并减轻工人的劳动强度,并且其可以极高地缩短扒渣时间,减少铁水的温降,节约能源,同时还可以增加处理的炉数,提高产能。Based on this, it is desired to obtain an efficient automatic slagging method for molten iron pretreatment, which can not only effectively replace the manual operation in the current slagging process, improve the working environment of workers and reduce the labor intensity of workers, but also can extremely shorten the slagging method. The slag time reduces the temperature drop of the molten iron, saves energy, and can also increase the number of furnaces processed and increase productivity.
发明内容Summary of the invention
本发明的目的之一在于提供一种高效的铁水预处理自动扒渣方法,该铁水预处理自动扒渣方法不仅可以有效替代现在扒渣过程中的人工操作,改善工人的工作环境并减轻工人的劳动强度,并且其可以极高地缩短扒渣时间,减少铁水的温降,节约能源,同时还可以增加处理的炉数,提高产能。One of the objectives of the present invention is to provide an efficient hot metal pretreatment automatic slagging method, which can not only effectively replace the manual operation in the current slagging process, but also improve the working environment of workers and reduce workers’ workload. Labor intensity, and it can extremely shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces to be processed and increase the production capacity.
为了实现上述目的,本发明提出了一种高效的铁水预处理自动扒渣方法,其包括步骤:In order to achieve the above objective, the present invention proposes an efficient method for automatic slagging of molten iron pretreatment, which includes the steps:
采集铁水包口区域的图像,并对图像进行预处理;Collect images of the ladle mouth area and preprocess the images;
对图像内的铁水渣进行识别,以确定铁水渣在图像中的位置以及铁水渣在图像内所占的总面积比例;Identify the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
基于铁水渣在图像中的位置,寻找出最优扒渣路径,所述最优扒渣路径 为扒渣时间与扒渣量的比值最小的路径;Based on the position of molten iron slag in the image, find an optimal slag removal path, where the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount;
在自动扒渣过程中,控制扒渣头按照最优扒渣路径进行扒渣;并且当满足启动条件时,启动吹气赶渣装置将分散的铁水渣聚集在一起以便于高效扒渣,其中启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。In the automatic slagging process, the slagging head is controlled to follow the optimal slagging path; and when the starting conditions are met, the air blowing and slag removal device will be activated to gather the dispersed molten iron slag for efficient slagging. The condition is: the proportion slag% of the total area occupied by molten iron slag in the image is less than the set start threshold for blowing slag.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,图像包括:可见光图像、红外图像和远红外图像的其中之一。Further, in the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention, the image includes one of a visible light image, an infrared image, and a far infrared image.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,在对图像进行预处理时,将图像转换为灰度图;然后对灰度图进行图像增强、二值化和去噪声处理。Further, in the high-efficiency hot metal pretreatment automatic slag removal method of the present invention, when the image is preprocessed, the image is converted into a gray image; then the gray image is image enhanced, binarized and removed. Noise processing.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,采用改进的动态阈值法识别图像内的铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,并且将该像素点对应的微区面积记为铁水渣的面积;其中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背景间的方差。Furthermore, in the high-efficiency molten iron pretreatment automatic slag removal method of the present invention, an improved dynamic threshold method is used to identify molten iron slag in the image, where: when the gray value of a certain pixel is less than max(g) , The pixel is recorded as 0 and judged as molten iron slag, and the micro area corresponding to the pixel is recorded as the area of molten iron slag; where Max(g)=α×(Max(w1×w2×(u1- u2)×(u1-u2))); where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1. When there is no interference and noise, the value of α is taken 1; When there is noise and interference, the greater the noise and interference, the smaller the value of α; w1 represents the ratio of the number of front spots in the image to the image; w2 represents the ratio of the background points to the image; u1 represents the average grayscale of the foreground; u2 represents the average gray level of the background; g represents the variance between the foreground and the background.
上述方案中,考虑到每一炉的扒渣工况均不相同,为了避免噪音和目标之间的大小差异,而出现多峰的情况,降低识别准确,因此,在本发明所述的技术方案中,优选地可以采用改进的动态阈值法识别铁水渣。In the above solution, considering that the slagging working conditions of each furnace are not the same, in order to avoid the size difference between the noise and the target, the multi-peak situation occurs, and the recognition accuracy is reduced. Therefore, in the technical solution of the present invention Preferably, an improved dynamic threshold method can be used to identify molten iron slag.
根据图像的灰度值,255表示白色,代表全部是铁水;0表示黑色,代表渣;当该像素点的灰度值小于max(g)时,该像素点记为0,该微区面积都认为是渣的面积。According to the gray value of the image, 255 means white, which means all molten iron; 0 means black, which means slag; when the gray value of the pixel is less than max(g), the pixel is marked as 0, and the area of the micro area is all The area considered to be slag.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,最优扒渣路径的模型为:Further, in the high-efficiency automatic slagging method for molten iron pretreatment according to the present invention, the optimal slagging path model is:
Figure PCTCN2020091178-appb-000001
Figure PCTCN2020091178-appb-000001
其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积,N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
上述方案中,扒渣路径优化的模块可以用于确定识别出的渣的位置点,在扒渣头的面积范围内,计算最短的扒渣距离,花费最短的时间,扒取最大的渣量的路径。In the above scheme, the module for slagging path optimization can be used to determine the position of the identified slag. Within the area of the slagging head, calculate the shortest slagging distance and take the shortest time to extract the largest amount of slag. path.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,铁水渣在图像内所占的总面积比例slag%基于下述公式获得:Further, in the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention, the ratio slag% of the total area occupied by molten iron slag in the image is obtained based on the following formula:
Figure PCTCN2020091178-appb-000002
Figure PCTCN2020091178-appb-000002
式中:∑S i表示图像内所有铁水渣的面积总和;S表示铁水包图像的面积。 In the formula: ∑S i represents the total area of all molten iron slag in the image; S represents the area of the molten iron ladle image.
进一步地,在本发明所述的高效的铁水预处理自动扒渣方法中,还包括步骤:倾翻台车动作以对铁水包进行倾转;基于对图像内的铁水渣及包口包壁的识别,当判断铁水渣流出铁水包口时,倾翻台车停止倾转。Furthermore, in the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention, the method further includes the steps of: tilting the trolley to tilt the molten iron ladle; based on the measurement of the molten iron slag and the ladle wall in the image Identify, when it is judged that the molten iron slag flows out of the molten iron ladle mouth, the tilting trolley stops tilting.
相应地,本发明的另一目的在于提供一种高效的铁水预处理自动扒渣系统,该铁水预处理自动扒渣系统进行扒渣时,不仅可以有效替代现在扒渣过程中的人工操作,改善工人的工作环境并减轻工人的劳动强度,并且其可以极高地缩短扒渣时间,减少铁水的温降,节约能源,同时还可以增加处理的炉数,提高产能。Correspondingly, another object of the present invention is to provide an efficient hot metal pretreatment automatic slagging system. When the hot metal pretreatment automatic slagging system performs slagging, it can not only effectively replace the manual operation in the current slagging process, but also improve The working environment of the workers can reduce the labor intensity of the workers, and it can extremely shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces processed and increase the production capacity.
为了实现上述目的,本发明提出了一种高效的铁水预处理自动扒渣系统,其包括:In order to achieve the above objective, the present invention proposes an efficient automatic slag removal system for molten iron pretreatment, which includes:
扒渣装置,其用于执行扒渣动作;Mucking off device, which is used to perform slagging off action;
图像采集装置,其采集铁水包口区域的图像;Image collection device, which collects images of the molten iron ladle mouth area;
存储模块,其存储图像采集装置传输的图像;Storage module, which stores the image transmitted by the image acquisition device;
图像识别模块,其对存储模块中存储的图像进行预处理后识别出图像内的铁水渣,以确定铁水渣在图像中的位置以及铁水渣在图像内所占的总面积比例;An image recognition module, which preprocesses the image stored in the storage module and recognizes the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
路径优化模块,其基于图像识别模块的识别结果,寻找出最优扒渣路径, 最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Path optimization module, which finds the optimal slag removal path based on the recognition result of the image recognition module, and the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount;
吹气赶渣装置;Blowing and slag removal device;
控制模块,控制扒渣装置按照所述最优扒渣路径进行扒渣;并且当满足启动条件时,控制模块还启动吹气赶渣装置将分散的铁水渣聚集在一起以便于高效扒渣,其中启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。The control module controls the slagging device to carry out slagging according to the optimal slagging path; and when the starting conditions are met, the control module also activates the air blowing and slagging device to gather the dispersed molten iron slag to facilitate efficient slagging. The starting condition is: the proportion slag% of the total area occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
进一步地,在本发明所述的高效的铁水预处理自动扒渣系统中,图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机的其中之一。Further, in the efficient hot metal pretreatment automatic slag removal system of the present invention, the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
进一步地,在本发明所述的高效的铁水预处理自动扒渣系统中,扒渣装置上还设有传感器或编码器,传感器或编码器与控制模块连接,以将检测到的扒渣装置的位移量传输给控制模块。Further, in the high-efficiency molten iron pretreatment automatic slagging system of the present invention, the slagging device is also provided with a sensor or encoder, and the sensor or encoder is connected with the control module to connect the detected slagging device The displacement is transmitted to the control module.
进一步地,在本发明所述的高效的铁水预处理自动扒渣系统中,还包括:倾翻台车,用于将铁水包倾转到扒渣位,倾翻台车与控制模块连接。Further, the high-efficiency automatic slagging system for molten iron pretreatment of the present invention further includes a tilting trolley for tilting the molten iron ladle to the slagging position, and the tilting trolley is connected to the control module.
进一步地,在本发明所述的高效的铁水预处理自动扒渣系统中,倾翻台车上设有角度测量装置,以检测倾翻台车的倾转角度。Further, in the efficient hot metal pretreatment automatic slag removal system of the present invention, an angle measuring device is provided on the tipping trolley to detect the tilting angle of the tipping trolley.
角度测量装置可以是倾角仪,也可以在倾翻台车的转轴上设置编码器,从而实现对倾翻台车的倾转角度的测量。The angle measuring device can be an inclinometer, or an encoder can be arranged on the rotating shaft of the tilting trolley, so as to realize the measurement of the tilting angle of the tilting trolley.
相较于现有技术,本发明所述的高效的铁水预处理自动扒渣方法和系统具有如下所述的优点以及有益效果:Compared with the prior art, the high-efficiency method and system for automatic slagging of molten iron pretreatment according to the present invention have the following advantages and beneficial effects:
本发明所述的铁水预处理自动扒渣方法不仅可以有效替代现在扒渣过程中的人工操作,改善工人的工作环境并减轻工人的劳动强度,并且其可以极高地缩短扒渣时间,减少铁水的温降,节约能源,同时还可以增加处理的炉数,提高产能。The automatic slagging method for molten iron pretreatment of the present invention can not only effectively replace the current manual operation in the slagging process, improve the working environment of workers and reduce the labor intensity of workers, but also can extremely shorten the slagging time and reduce the cost of molten iron. The temperature drop can save energy, and at the same time, it can increase the number of furnaces and increase productivity.
此外,本发明所述的铁水预处理自动扒渣系统也同样具有上述的优点以及有益效果。In addition, the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.
附图说明Description of the drawings
图1为本发明所述的高效的铁水预处理自动扒渣方法在一种实施方式下的铁水包倾翻台车的结构示意图。Fig. 1 is a schematic structural diagram of a molten iron ladle tipping trolley in one embodiment of the high-efficiency molten iron pretreatment automatic slag removal method of the present invention.
图2示意性地显示了本发明所述的高效的铁水预处理自动扒渣系统在一种实施方式下的结构。Fig. 2 schematically shows the structure of the high-efficiency hot metal pretreatment automatic slagging system according to the present invention in an embodiment.
图3示意性地显示了本发明所述的高效的铁水预处理自动扒渣方法在一种实施方式下的流程。Fig. 3 schematically shows the flow of the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention in one embodiment.
图4为本发明所述的高效的铁水预处理自动扒渣系统在一种实施方式下的工艺流程图。4 is a process flow diagram of the high-efficiency automatic slag removal system for molten iron pretreatment according to the present invention in one embodiment.
具体实施方式Detailed ways
以下将根据本发明的具体实施例以及说明书附图对本发明所述的高效的铁水预处理自动扒渣方法和系统作进一步的说明,但是该说明并不构成对本发明的不当限定。Hereinafter, the high-efficiency automatic slagging method and system for molten iron pretreatment of the present invention will be further described according to the specific embodiments of the present invention and the accompanying drawings, but the description does not constitute an improper limitation of the present invention.
图1为本发明所述的高效的铁水预处理自动扒渣方法在一种实施方式下的扒渣装置的结构示意图。Fig. 1 is a schematic structural diagram of a slagging device in an embodiment of the high-efficiency automatic slagging method for molten iron pretreatment according to the present invention.
如图1所示,行车吊运铁水包1至倾翻台车2的座架上后,开始扒渣。扒渣时,首先倾动倾翻台车2,使铁水包1从垂直位倾转到与地面成一定角度的扒渣位。倾转角度可以测量,测量的方式可以是外加倾角仪,也可以在倾翻台车2的转轴上安装编码器。As shown in Figure 1, after the ladle 1 is hoisted by the crane on the seat frame of the tipping trolley 2, the slag raking begins. When slagging, first tilt the tipping trolley 2 to make the ladle 1 tilt from the vertical position to the slagging position at a certain angle to the ground. The tilt angle can be measured, and the measurement method can be an external inclinometer, or an encoder can be installed on the rotating shaft of the tilting trolley 2.
为了提高效率,自动倾转倾翻台车2以一定的倾转角速度自动倾转到扒渣位。随后,当确定倾翻台车2已经在扒渣位,钢包已经在台车上后,开始执行自动扒渣。In order to improve efficiency, the automatic tilting trolley 2 automatically tilts to the slagging position at a certain tilt angle speed. Subsequently, when it is determined that the tipping trolley 2 is already at the slagging position and the ladle is already on the trolley, the automatic slagging is started.
其中,铁水预处理自动扒渣系统的结构可以参考图2。图2示意性地显示了本发明所述的高效的铁水预处理自动扒渣系统在一种实施方式下的结构。Among them, the structure of the automatic slag removal system for hot metal pretreatment can refer to Figure 2. Fig. 2 schematically shows the structure of the high-efficiency hot metal pretreatment automatic slagging system according to the present invention in an embodiment.
如图2所示,通过图像采集装置31实时记录铁水包口的图像,并将图像传输到计算机系统进行数字化连续存储,由于铁水渣的颜色与铁水包口颜色相差很大,因而,可以以此识别出是否有渣从铁水包包口流出,若没有溢渣,则继续倾转,而若有溢渣,则倾转机构停止倾转,钢包停留在扒渣位进行扒渣,通过本实施方式中的铁水预处理自动扒渣系统可以将浮于铁水5表面上的渣4扒入渣罐6内,其中,铁水预处理自动扒渣系统包括:扒渣装置32,其用于执行扒渣动作;图像采集装置31,其采集铁水包口区域的图像,在一些实施方式中,图像采集装置可以是可见光摄像机、红外摄像机或是远红外摄像机的至少其中之一,所采集的图像包括:可见光图像、红外图像和远红外图像的其中之一;存储模块,其存储图像采集装置传输的图像;图像 识别模块,其对存储模块中存储的图像进行预处理后识别出图像内的铁水渣,以确定铁水渣在图像中的位置以及铁水渣在图像内所占的总面积比例;路径优化模块,其基于图像识别模块的识别结果,寻找出最优扒渣路径,最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;吹气赶渣装置33;控制模块,其控制扒渣装置按照所述最优扒渣路径进行扒渣;并且当满足启动条件时,控制模块还启动吹气赶渣装置将分散的铁水渣聚集在一起以便于高效扒渣,其中启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。As shown in Figure 2, the image acquisition device 31 records the image of the ladle mouth in real time, and transmits the image to the computer system for digital and continuous storage. Since the color of the molten iron slag is very different from the color of the ladle mouth, it can be Recognize whether there is slag flowing out of the ladle mouth of the molten iron ladle, if there is no slag overflow, continue to tilt, and if there is slag overflow, the tilting mechanism stops tilting, and the ladle stays at the slag slagging position for slag slagging, through this embodiment The automatic slag removal system for molten iron pretreatment in, which can remove the slag 4 floating on the surface of the molten iron 5 into the slag tank 6. The automatic slag removal system for molten iron pretreatment includes: a slag removal device 32, which is used to perform slag removal Image collection device 31, which collects images of the molten iron ladle mouth area. In some embodiments, the image collection device can be at least one of a visible light camera, an infrared camera or a far-infrared camera, and the collected images include: visible light images , One of infrared image and far infrared image; storage module, which stores the image transmitted by the image acquisition device; image recognition module, which preprocesses the image stored in the storage module and then identifies the molten iron slag in the image to determine The position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image; the path optimization module, based on the recognition result of the image recognition module, finds the optimal slag removal path, the optimal slag removal path is the slag removal time The path with the smallest ratio to the amount of slagging; the blowing slag removing device 33; the control module, which controls the slagging device to perform slagging according to the optimal slagging path; and when the starting conditions are met, the control module also starts the blowing The slag blasting device gathers the scattered molten iron slag to facilitate efficient slag removal, wherein the starting condition is: the proportion of the total area slag% occupied by the molten iron slag in the image is less than the set starting threshold for blowing slag.
吹气赶渣装置33进行赶渣时,首先控制吹气赶渣枪下降,并在达到距离液面一定高度后(如1000mm)时自动打开吹氮阀门进行吹氮,当吹气赶渣枪的插入深度达到设定深度时停止下降,在该高度保持吹气赶渣,待图像识别模块判定铁水包内渣量达到钢种的渣量要求时发出提枪指令至吹气赶渣枪,此时,吹气赶渣枪进行提枪。When the air blowing and slag removal device 33 performs slag removal, it first controls the air blowing and slag removal gun to descend, and when it reaches a certain height from the liquid level (for example, 1000mm), it automatically opens the nitrogen blowing valve to blow nitrogen. When the insertion depth reaches the set depth, the descent will stop. Keep blowing and slag removal at this height. When the image recognition module determines that the amount of slag in the molten iron ladle reaches the slag requirement of the steel grade, it will issue a gun-raising command to the blowing and slag removal gun. , Blow the slag gun to lift the gun.
此外,需要说明的是,在图像识别模块中,铁水渣在图像内所占的总面积比例slag%可以基于下述公式获得:In addition, it should be noted that, in the image recognition module, the slag% of the total area occupied by molten iron slag in the image can be obtained based on the following formula:
Figure PCTCN2020091178-appb-000003
Figure PCTCN2020091178-appb-000003
式中:∑S i表示图像内所有铁水渣的面积总和;S表示铁水包图像的面积。 In the formula: ∑S i represents the total area of all molten iron slag in the image; S represents the area of the molten iron ladle image.
另外,在上述方案中,可以根据图像采集装置实时采集的图像进行分析确定倾翻台车2上倾转台自动倾转和倾转停止位置,实现台车倾转台的自动倾转。In addition, in the above solution, the automatic tilting and tilting stop positions of the upper tilting table of the tilting trolley 2 can be determined by analyzing the images collected in real time by the image acquisition device, so as to realize the automatic tilting of the tilting table of the trolley.
最后,根据不同钢种的残渣量的工艺要求,确定扒渣终点,扒渣机自动停止扒渣。扒渣停止后,台车倾转台自动倾转至零位,倾翻台车2自动走行到起吊位。Finally, according to the process requirements of the amount of residues of different steel grades, the slagging end point is determined, and the slagging machine automatically stops the slagging. After slagging stops, the trolley tilting table automatically tilts to the zero position, and the tilting trolley 2 automatically travels to the lifting position.
需要说明的是,在对图像进行预处理时,可以将图像转换为灰度图;然后对灰度图进行图像增强、二值化和去噪声处理。由于渣、铁水、包壁的温度不同,颜色也不同,因而可以通过灰度阈值的自动处理来进行识别。It should be noted that when the image is preprocessed, the image can be converted into a grayscale image; then the grayscale image is processed for image enhancement, binarization, and noise removal. Because the temperature of the slag, molten iron, and the ladle wall are different, the color is also different, so it can be identified through the automatic processing of the gray threshold.
在对图像进行识别时,采用改进的动态阈值法识别铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,其 中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背景间的方差。When recognizing the image, an improved dynamic threshold method is used to identify molten iron slag. When the gray value of a certain pixel is less than max(g), the pixel is recorded as 0 and judged as molten iron slag. Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2))); where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1, when there is no interference and noise, the value of α is 1; when there is noise and interference, the greater the noise and interference, the smaller the value of α; w1 represents the ratio of the number of previous scenic spots in the image to the image ; W2 represents the proportion of background points in the image; u1 represents the average gray level of the foreground; u2 represents the average gray level of the background; g represents the variance between the foreground and the background.
根据图像的灰度值,255表示白色,代表全部是铁水;0表示黑色,代表渣;当该像素点的灰度值小于max(g)时,该像素点记为0,该微区面积都认为是渣的面积。According to the gray value of the image, 255 means white, which means all molten iron; 0 means black, which means slag; when the gray value of the pixel is less than max(g), the pixel is marked as 0, and the area of the micro area is all The area considered to be slag.
需要指出的是,α是用于调节噪音和干扰对图像的影响的,根据干扰的程度,α的取值范围是0<α≤1,由于干扰在图像的画面上是不均匀的和具有区域性质的,因此,在不同的区域根据实际情况,实现噪音和干扰条件下的灰度值的计算。It should be pointed out that α is used to adjust the influence of noise and interference on the image. According to the degree of interference, the value range of α is 0<α≤1, because the interference is uneven and has areas on the image. Nature, therefore, in different areas according to the actual situation, to achieve the calculation of the gray value under noise and interference conditions.
此外,在上述方案中,最优扒渣路径的模型为:In addition, in the above scheme, the model of the optimal slagging path is:
Figure PCTCN2020091178-appb-000004
Figure PCTCN2020091178-appb-000004
其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积,N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
此外,在本实施方式中,优选地,扒渣装置32上还设有传感器或编码器,传感器或编码器与控制模块连接,以将检测到的扒渣装置32的位移量传输给控制模块。In addition, in this embodiment, preferably, a sensor or an encoder is further provided on the slagging device 32, which is connected to the control module to transmit the detected displacement of the slagging device 32 to the control module.
另外,需要说明的是,存储模块、图像识别模块、路径优化模块以及控制模块可以采用具有模型计算或控制处理的工控机、或计算机或服务器实现。In addition, it should be noted that the storage module, the image recognition module, the path optimization module, and the control module can be implemented by an industrial computer with model calculation or control processing, or a computer or server.
图3示意性地显示了本发明所述的高效的铁水预处理自动扒渣方法在一种实施方式下的流程。图4为本发明所述的高效的铁水预处理自动扒渣系统在一种实施方式下的工艺流程图。Fig. 3 schematically shows the flow of the high-efficiency automatic slag removal method for molten iron pretreatment according to the present invention in one embodiment. 4 is a process flow diagram of the high-efficiency automatic slag removal system for molten iron pretreatment according to the present invention in one embodiment.
结合图3和图4可以看出,在本实施方式中,高效的铁水预处理自动扒渣方法包括步骤:As can be seen in combination with Fig. 3 and Fig. 4, in this embodiment, the efficient automatic slag removal method for molten iron pretreatment includes the following steps:
采集铁水包口区域的图像,并对图像进行预处理;Collect images of the ladle mouth area and preprocess the images;
对图像内的铁水渣进行识别,以确定铁水渣在图像中的位置以及铁水渣在图像内所占的总面积比例;Identify the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
基于铁水渣在图像中的位置,寻找出最优扒渣路径,最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Based on the position of molten iron slag in the image, find the optimal slag removal path, which is the path with the smallest ratio of slag removal time to slag removal amount;
在自动扒渣过程中,控制扒渣头按照所述最优扒渣路径进行扒渣;并且当满足启动条件时,启动吹气赶渣装置将分散的铁水渣聚集在一起以便于高效扒渣,其中所述启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。During the automatic slagging process, the slagging head is controlled to carry out slagging according to the optimal slagging path; and when the starting conditions are met, the air blowing and slag removal device is activated to gather the dispersed molten iron slag to facilitate efficient slagging. The starting condition is that the proportion slag% of the total area occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
综上所述可以看出,本发明所述的铁水预处理自动扒渣方法不仅可以有效替代现在扒渣过程中的人工操作,改善工人的工作环境并减轻工人的劳动强度,并且其可以极高地缩短扒渣时间,减少铁水的温降,节约能源,同时还可以增加处理的炉数,提高产能。In summary, it can be seen that the automatic slag removal method for molten iron pretreatment of the present invention can not only effectively replace the manual operation in the current slag removal process, improve the working environment of workers and reduce the labor intensity of workers, and it can be extremely high Shorten the slagging time, reduce the temperature drop of the molten iron, save energy, and at the same time can increase the number of furnaces to be processed and increase the production capacity.
此外,本发明所述的铁水预处理自动扒渣系统也同样具有上述的优点以及有益效果。In addition, the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.
需要说明的是,本发明的保护范围中现有技术部分并不局限于本申请文件所给出的实施例,所有不与本发明的方案相矛盾的现有技术,包括但不局限于在先专利文献、在先公开出版物,在先公开使用等等,都可纳入本发明的保护范围。It should be noted that the prior art part of the protection scope of the present invention is not limited to the embodiments given in this application document, and all prior art that does not contradict the solution of the present invention includes but is not limited to the previous Patent documents, prior publications, prior publications, etc. can all be included in the protection scope of the present invention.
此外,本案中各技术特征的组合方式并不限本案权利要求中所记载的组合方式或是具体实施例所记载的组合方式,本案记载的所有技术特征可以以任何方式进行自由组合或结合,除非相互之间产生矛盾。In addition, the combination of various technical features in this case is not limited to the combination described in the claims of this case or the combination described in the specific embodiments. All technical features described in this case can be freely combined or combined in any way, unless There are contradictions between each other.
还需要注意的是,以上所列举的实施例仅为本发明的具体实施例。显然本发明不局限于以上实施例,随之做出的类似变化或变形是本领域技术人员能从本发明公开的内容直接得出或者很容易便联想到的,均应属于本发明的保护范围。It should also be noted that the embodiments listed above are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and the subsequent similar changes or modifications can be directly derived from or easily associated with the disclosure of the present invention by those skilled in the art, and should fall within the protection scope of the present invention. .

Claims (12)

  1. 一种高效的铁水预处理自动扒渣方法,其特征在于,包括步骤:An efficient automatic slag removal method for molten iron pretreatment, which is characterized in that it comprises the following steps:
    采集铁水包口区域的图像,并对所述图像进行预处理;Collect an image of the ladle mouth area and preprocess the image;
    对所述图像内的铁水渣进行识别,以确定铁水渣在所述图像中的位置以及铁水渣在所述图像内所占的总面积比例;Identifying the molten iron slag in the image to determine the position of the molten iron slag in the image and the proportion of the total area occupied by the molten iron slag in the image;
    基于铁水渣在所述图像中的位置,寻找出最优扒渣路径,所述最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Finding an optimal slag removal path based on the position of molten iron slag in the image, where the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount;
    在自动扒渣过程中,控制扒渣头按照所述最优扒渣路径进行扒渣;并且当满足启动条件时,启动吹气赶渣装置将分散的铁水渣聚集在一起以便于高效扒渣,其中所述启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。During the automatic slagging process, the slagging head is controlled to carry out slagging according to the optimal slagging path; and when the starting conditions are met, the air blowing and slag removal device is activated to gather the dispersed molten iron slag to facilitate efficient slagging. The starting condition is that the proportion slag% of the total area occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
  2. 如权利要求1所述的高效的铁水预处理自动扒渣方法,其特征在于,所述图像包括:可见光图像、红外图像和远红外图像的其中之一。The high-efficiency automatic slag removal method for molten iron pretreatment according to claim 1, wherein the image includes one of a visible light image, an infrared image and a far infrared image.
  3. 如权利要求1所述的高效的铁水预处理自动扒渣方法,其特征在于,在对所述图像进行预处理时,将所述图像转换为灰度图;然后对所述灰度图进行图像增强、二值化和去噪声处理。The high-efficiency automatic slag removal method for hot metal pretreatment according to claim 1, wherein when the image is preprocessed, the image is converted into a grayscale image; and then the grayscale image is imaged. Enhancement, binarization and noise removal processing.
  4. 如权利要求1所述的高效的铁水预处理自动扒渣方法,其特征在于,采用改进的动态阈值法识别所述图像内的铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,并且将该像素点对应的微区面积记为铁水渣的面积;其中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背景间的方差。The high-efficiency automatic slag removal method for molten iron pretreatment according to claim 1, wherein an improved dynamic threshold method is used to identify molten iron slag in the image, wherein: when the gray value of a certain pixel is less than max( g), the pixel is recorded as 0 and judged as molten iron slag, and the micro area corresponding to the pixel is recorded as the area of molten iron slag; where Max(g)=α×(Max(w1×w2× (u1-u2)×(u1-u2))); where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1. When there is no interference and noise, α The value of is 1; when there is noise and interference, the greater the noise and interference, the smaller the value of α; w1 represents the ratio of the number of front spots in the image to the image; w2 represents the ratio of the background points to the image; u1 represents the average foreground Grayscale; u2 represents the average grayscale of the background; g represents the variance between the foreground and the background.
  5. 如权利要求1所述的高效的铁水预处理自动扒渣方法,其特征在于,所述最优扒渣路径的模型为:The high-efficiency automatic slagging method for molten iron pretreatment according to claim 1, wherein the model of the optimal slagging path is:
    Figure PCTCN2020091178-appb-100001
    Figure PCTCN2020091178-appb-100001
    其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积,N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
  6. 如权利要求1所述的高效的铁水预处理自动扒渣方法,其特征在于,铁水渣在所述图像内所占的总面积比例slag%基于下述公式获得:The high-efficiency automatic slag removal method for molten iron pretreatment according to claim 1, wherein the ratio slag% of the total area occupied by molten iron slag in the image is obtained based on the following formula:
    Figure PCTCN2020091178-appb-100002
    Figure PCTCN2020091178-appb-100002
    式中:∑S i表示图像内所有铁水渣的面积总和;S表示铁水包图像的面积。 In the formula: ∑S i represents the total area of all molten iron slag in the image; S represents the area of the molten iron ladle image.
  7. 如权利要求1到6中任意一项所述的高效的铁水预处理自动扒渣方法,其特征在于,还包括步骤:倾翻台车动作以对铁水包进行倾转;基于对所述图像内的铁水渣及包口包壁的识别,当判断铁水渣流出铁水包口时,倾翻台车停止倾转。The high-efficiency automatic slag removal method for molten iron pretreatment according to any one of claims 1 to 6, characterized in that it further comprises the step of: tilting the trolley to tilt the molten iron ladle; When it is judged that the molten iron slag flows out of the molten iron ladle mouth, the tipping trolley stops tilting.
  8. 一种高效的铁水预处理自动扒渣系统,其特征在于,包括:An efficient automatic slag removal system for molten iron pretreatment, which is characterized in that it includes:
    扒渣装置,其用于执行扒渣动作;Mucking off device, which is used to perform slagging off action;
    图像采集装置,其采集铁水包口区域的图像;Image collection device, which collects images of the molten iron ladle mouth area;
    存储模块,其存储所述图像采集装置传输的图像;A storage module, which stores the image transmitted by the image acquisition device;
    图像识别模块,其对所述存储模块中存储的所述图像进行预处理后识别出所述图像内的铁水渣,以确定铁水渣在所述图像中的位置以及铁水渣在所述图像内所占的总面积比例;An image recognition module, which preprocesses the image stored in the storage module and recognizes the molten iron slag in the image to determine the position of the molten iron slag in the image and the position of the molten iron slag in the image Proportion of the total area;
    路径优化模块,其基于所述图像识别模块的识别结果,寻找出最优扒渣路径,所述最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;A path optimization module, which finds an optimal slag removal path based on the recognition result of the image recognition module, and the optimal slag removal path is the path with the smallest ratio of the slag removal time to the slag removal amount;
    吹气赶渣装置;Blowing and slag removal device;
    控制模块,控制所述扒渣装置按照所述最优扒渣路径进行扒渣;并且当满足启动条件时,所述控制模块还启动所述吹气赶渣装置将分散的铁 水渣聚集在一起以便于高效扒渣,其中所述启动条件为:铁水渣在图像内所占的总面积比例slag%小于设定的吹气赶渣启动阈值。The control module controls the slag slagging device to perform slag slagging according to the optimal slag slagging path; and when the starting conditions are met, the control module also activates the air blowing and slagging device to gather the dispersed molten iron slag together For high-efficiency slag removal, the starting condition is that the proportion of the total area slag% occupied by molten iron slag in the image is less than the set starting threshold for blowing slag.
  9. 如权利要求8所述的高效的铁水预处理自动扒渣系统,其特征在于,所述图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机的其中之一。8. The high-efficiency automatic slag removal system for molten iron pretreatment according to claim 8, wherein the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  10. 如权利要求8所述的高效的铁水预处理自动扒渣系统,其特征在于,所述扒渣装置上还设有传感器或编码器,所述传感器或编码器与控制模块连接,以将检测到的扒渣装置的位移量传输给控制模块。The high-efficiency hot metal pretreatment automatic slagging system of claim 8, wherein the slagging device is also provided with a sensor or encoder, and the sensor or encoder is connected to the control module to detect The displacement of the slagging device is transmitted to the control module.
  11. 如权利要求8-10中任意一项所述的高效的铁水预处理自动扒渣系统,其特征在于,还包括:倾翻台车,用于将铁水包倾转到扒渣位,所述倾翻台车与控制模块连接。The high-efficiency automatic slagging system for molten iron pretreatment according to any one of claims 8-10, further comprising: a tipping trolley for tilting the molten iron ladle to the slagging position. The turning cart is connected with the control module.
  12. 如权利要求11所述的高效的铁水预处理自动扒渣系统,其特征在于,所述倾翻台车上设有角度测量装置,以检测倾翻台车的倾转角度。The high-efficiency automatic slag removal system for molten iron pretreatment according to claim 11, wherein an angle measuring device is provided on the tipping trolley to detect the tilting angle of the tipping trolley.
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