WO2020238715A1 - Safe and reliable molten metal pretreatment automatic slagging method and system - Google Patents

Safe and reliable molten metal pretreatment automatic slagging method and system Download PDF

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Publication number
WO2020238715A1
WO2020238715A1 PCT/CN2020/091179 CN2020091179W WO2020238715A1 WO 2020238715 A1 WO2020238715 A1 WO 2020238715A1 CN 2020091179 W CN2020091179 W CN 2020091179W WO 2020238715 A1 WO2020238715 A1 WO 2020238715A1
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slagging
slag
image
molten iron
area
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PCT/CN2020/091179
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French (fr)
Chinese (zh)
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于艳
孙兴洪
张宇军
李火中
汪圣军
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宝山钢铁股份有限公司
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Priority to KR1020217043149A priority Critical patent/KR20220024208A/en
Publication of WO2020238715A1 publication Critical patent/WO2020238715A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • B22D43/005Removing slag from a molten metal surface
    • B22D43/007Removing slag from a molten metal surface by using scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • B22D43/001Retaining slag during pouring molten metal
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/136Segmentation; Edge detection involving thresholding
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/194Segmentation; Edge detection involving foreground-background segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection

Definitions

  • the invention relates to a hot metal pretreatment method and system, in particular to a hot metal pretreatment slagging method and system.
  • the molten iron before entering the converter steelmaking needs to undergo pretreatment.
  • the blast furnace slag In the early stage of this process, the blast furnace slag must be smashed, and then the molten iron will be fully contacted with the molten iron by powder spraying or stirring, so that desulfurization, dephosphorization and desiliconization can be performed with the greatest efficiency.
  • the product after the reaction is slag and has a lighter density than molten iron, it floats on the surface of the molten iron. Therefore, the desulfurized slag floating on the surface of the molten iron should be removed in the later stage of the process.
  • Different steel grades have different requirements for the amount of residue at the end of slagging. For steel grades with high purity requirements, the lower the requirement for residue.
  • the slag removal operation in this process is mainly operated manually by the operator, and the contents of the operation include:
  • the publication number is CN105353654A
  • the publication date is February 24, 2016,
  • the Chinese patent document entitled "A system and method for detecting and controlling molten iron slagging based on image processing” discloses a molten iron based on image processing. Slag removal detection and control system. In the technical solution disclosed in the patent document, it uses real-time monitoring of the slagging process, and determines the slagging level on-line according to the slagging standard database.
  • the publication number is CN108986098A
  • the publication date is December 11, 2018
  • the Chinese patent document titled "A method for intelligent slagging of molten iron based on machine vision” discloses a method for intelligent slagging of molten iron based on machine vision.
  • it adopts real-time acquisition of image information of the target area, and the first area of interest and the second area of interest are set according to the real-time image information.
  • the image is mainly used to identify the slag shovel, and there is a shovel to indicate that the slagging operation is in progress; in the second area of interest (there is no shovel area) to identify the amount of slag in the molten iron, in the second sense
  • the region of interest is divided into several sub-regions, the area of slag in each sub-region is calculated, and the sub-region with the largest slag area is regarded as the area to be slag-off.
  • the present invention proposes a safe and reliable method for automatic slagging of molten iron pretreatment, which includes the steps:
  • the slagging head is controlled to execute the slagging strategy and follow the optimal slagging path for slagging.
  • an improved dynamic threshold method can be used to identify molten iron slag.
  • Opm (Slag, t) represents the optimal path slag
  • S i represents the area of a single pixel has an area of slag
  • N represents the sum of the number of pixels as a molten slag in the region of the head through the slag
  • T represents a single Time for slagging off.
  • the module for slagging path optimization can be used to determine the position of the identified slag, and within the area of the slagging head, calculate the shortest slagging distance and the path of the largest amount of slag.
  • the present invention proposes a safe and reliable automatic slag removal system for molten iron pretreatment, which includes:
  • Mucking off device which is used to perform slagging off action
  • the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  • the safe and reliable molten iron pretreatment automatic slag removal system of the present invention also includes an air blowing and slag removal device, which is connected to the control module, and the control module starts the air blowing and slag removal device based on the starting conditions to disperse The molten iron slag gathered together; the starting condition is: the identified molten iron slag amount slag% is less than the set air blowing and slag driving start threshold slag a %, where the molten iron slag amount adopts the area occupied by molten iron slag in the image (ie To the total area) ratio.
  • the automatic slagging method for molten iron pretreatment of the present invention can effectively reduce the labor intensity of the operators and improve the manpower efficiency, and can also effectively improve the safety of slagging, and avoid the situation that the slagging device collides with the bag wall and is damaged. .
  • Fig. 1 is a schematic structural diagram of a molten iron ladle tipping trolley in an embodiment of the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention.
  • Fig. 2 schematically shows the structure of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in an embodiment.
  • Fig. 4 schematically shows the process of formulating a slagging strategy in an embodiment of the safe and reliable automatic slagging method for molten iron pretreatment according to the present invention.
  • Fig. 5 schematically shows the data system framework of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in one embodiment.
  • FIG. 6 is a schematic flow diagram of the safe and reliable automatic slag removal system for molten iron pretreatment according to an embodiment of the present invention.
  • the slag raking begins.
  • the tilt angle can be measured, and the measurement method can be an external inclinometer, or an encoder can be installed on the rotating shaft of the tilting trolley 2.
  • Fig. 2 schematically shows the structure of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in an embodiment.
  • the image acquisition device 31 records the image of the ladle mouth in real time, and transmits the image to the computer system for digital and continuous storage. Since the color of the molten iron slag is very different from the color of the ladle mouth, it can be Recognize whether there is slag flowing out of the ladle mouth of the molten iron ladle, if there is no slag overflow, continue to tilt, and if there is slag overflow, the tilting mechanism stops tilting, and the ladle stays at the slag slagging position for slag slagging, through this embodiment
  • the automatic slag removal system for molten iron pretreatment in, which can remove the slag 4 floating on the surface of the molten iron 5 into the slag tank 6.
  • the automatic slag removal system for molten iron pretreatment includes: a slag removal device 32, which is used to perform slag removal Image acquisition device 31, which acquires images of the molten iron ladle area.
  • the image acquisition device may be at least one of a visible light camera, an infrared camera or a far-infrared camera, and the collected images include: visible light images , One of infrared images and far-infrared images; storage module, which stores the image transmitted by the image acquisition device; image recognition module, which preprocesses the image stored in the storage module, and performs preprocessing on the package wall, molten iron, and The molten iron slag is identified; the slag removal strategy module, which is based on the recognition results of the image recognition module, is divided on the image: near the wall area (ie, area A shown in Figure 3), slag removal deceleration zone (ie, shown in Figure 3) Area B shown), slag opening area (area C shown in Figure 3)
  • the optimal slag removal path is the path with the smallest ratio of the slag removal time to the slag removal amount; and a control module that controls the slag removal device 32 to execute Slag slagging strategy and follow the optimal slag slagging path.
  • the control module activates the air blowing and slag removal device 33 connected to the control module based on the pneumatic condition to gather the dispersed molten iron slag;
  • the starting condition is :
  • the identified molten iron slag amount slag% is less than the set air blowing and slag driving start threshold slag a %, and the molten iron slag amount is characterized by the area ratio of molten iron slag in the image.
  • the air blowing and slag removal device 33 When the air blowing and slag removal device 33 performs slag removal, it first controls the air blowing and slag removal gun to descend, and when it reaches a certain height from the liquid level (for example, 1000mm), it automatically opens the nitrogen blowing valve to blow nitrogen. When the insertion depth reaches the set depth, the descent will stop. Keep blowing and slag removal at this height.
  • the image recognition module determines that the amount of slag in the molten iron ladle reaches the slag requirement of the steel grade, it will issue a gun-raising command to the blowing and slag removal gun. , Blow the slag gun to lift the gun.
  • the images collected in real time by the image acquisition device can be analyzed to determine the automatic tilting and tilting stop positions of the upper tilting table of the molten iron tilting trolley, so as to realize the automatic tilting of the tilting table of the trolley.
  • the slagging end point is determined, and the slagging machine automatically stops slagging. After the slagging stops, the trolley tilting table automatically tilts to the zero position, and the ladle tilting trolley automatically moves to the lifting position.
  • the image when the image is preprocessed, the image can be converted into a grayscale image; then the grayscale image is processed for image enhancement, binarization, and noise removal. Because the temperature of the slag, molten iron, and the ladle wall are different, the color is also different, so it can be identified through the automatic processing of the gray threshold.
  • an improved dynamic threshold method is used to identify molten iron slag.
  • the gray value of a certain pixel is less than max(g)
  • the pixel is recorded as 0 and judged as molten iron slag.
  • Max(g) ⁇ (Max(w1 ⁇ w2 ⁇ (u1-u2) ⁇ (u1-u2))); where ⁇ represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0 ⁇ 1, when there is no interference and noise, the value of ⁇ is 1; when there is noise and interference, the greater the noise and interference, the smaller the value of ⁇ ;
  • w1 represents the ratio of the number of previous scenic spots in the image to the image ;
  • W2 represents the proportion of background points in the image;
  • u1 represents the average gray level of the foreground;
  • u2 represents the average gray level of the background;
  • g represents the variance between the foreground and the background.
  • is used to adjust the influence of noise and interference on the image.
  • the value range of ⁇ is 0 ⁇ 1, because the interference is uneven and has areas on the image. Nature, therefore, in different areas according to the actual situation, to achieve the calculation of the gray value under noise and interference conditions.
  • Opm (Slag, t) represents the optimal path slag
  • S i represents the area of a single pixel has an area of slag
  • N represents the sum of the number of pixels as a molten slag in the region of the head through the slag
  • T represents a single Time for slagging off.
  • Fig. 3 schematically shows the identification of the ladle wall, molten iron and molten iron slag in the image in an embodiment of the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention.
  • area A represents the area near the bag wall, which is the area close to the bag wall. In this area, the slagging device can easily collide with the bag wall. Therefore, this area is forbidden to enter the slagging device's nose area.
  • Zone B represents the deceleration zone for slag removal, which is the area adjacent to and inside the area near the cladding wall.
  • Area C represents the slagging port area. In this area, the slagging head of the slagging device needs to be automatically raised to avoid collision with the slagging port area, while area D represents the fast slagging area, fast slagging area and slagging deceleration area Adjacent and located on its inside.
  • the position X and Y of the slag are output. If the location of X and Y is in area A, re-plan the path. If the position of X, Y is in zone B , the slagging will be carried out at speed V B ; if the position of X, Y is in zone C , the slagging will be carried out at speed V C and the slagging arm is raised by ⁇ H c ; if If it is judged that the position of X and Y is not in the A, B, or C area, the slagging will be carried out at the speed V.
  • the storage module, the image recognition module, the slagging strategy module, the path optimization module, and the control module can be implemented by an industrial computer with model calculation or control processing, or a computer or server.
  • FIG. 6 is a schematic flow diagram of the safe and reliable automatic slag removal system for molten iron pretreatment according to an embodiment of the present invention.
  • the automatic slagging method for molten iron pretreatment in this embodiment includes the following steps:
  • the slagging head is controlled to execute the slagging strategy and perform slagging according to the optimal slagging path.
  • the automatic slagging method for molten iron pretreatment of the present invention can effectively reduce the labor intensity of operators and improve manpower efficiency, and can also effectively improve the safety of slagging and avoid the appearance of slagging devices. Damage caused by collision with the wall.
  • the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

Disclosed is a safe and reliable molten metal pretreatment automatic slagging method, comprising the steps of: acquiring an image of a molten metal ladle mouth region, and preprocessing the image; identifying a ladle wall, molten metal and molten metal slag in the image so as to divide the image into a ladle wall near area, a slagging deceleration area, a slag flowing mouth area and a rapid slagging area on the basis of an identification result; making a slagging strategy on the basis of image partitioning; and under the guidance of the slagging strategy, finding an optimal slagging path on the basis of the position of the molten metal slag in the image, wherein the optimal slagging path is a path with the minimum ratio of slagging time to slagging amount, and during automatic slagging, controlling a slagging head to execute the slagging strategy and to perform slagging according to the optimal slagging path. Further disclosed is a safe and reliable molten metal pretreatment automatic slagging system. By means of the automatic slagging method and system, the safety of slagging can be effectively improved, and a ladle wall is prevented from being damaged due to a slagging device colliding with the ladle wall.

Description

一种安全可靠的铁水预处理自动扒渣方法和系统A safe and reliable hot metal pretreatment automatic slag removal method and system 技术领域Technical field
本发明涉及一种铁水预处理方法和系统,尤其涉及一种铁水预处理扒渣方法和系统。The invention relates to a hot metal pretreatment method and system, in particular to a hot metal pretreatment slagging method and system.
背景技术Background technique
冶金行业随着对高品质钢铁产品的要求,对进入转炉炼钢前的铁水需要经过预处理。而该工序前期要扒高炉渣,然后铁水通过喷粉方式或搅拌方式,使脱硫剂与铁水充分接触,最大效率地进行脱硫、脱磷和脱硅等处理。由于反应后的产物是渣,且密度比铁水轻,因而浮在铁水表面,因此,在工序的后期要扒除浮在铁水表面的脱硫后的渣。不同钢种扒渣终点的残渣量要求不同。纯净度要求高的钢种,残渣量要求越低。With the requirement of high-quality steel products in the metallurgical industry, the molten iron before entering the converter steelmaking needs to undergo pretreatment. In the early stage of this process, the blast furnace slag must be smashed, and then the molten iron will be fully contacted with the molten iron by powder spraying or stirring, so that desulfurization, dephosphorization and desiliconization can be performed with the greatest efficiency. Since the product after the reaction is slag and has a lighter density than molten iron, it floats on the surface of the molten iron. Therefore, the desulfurized slag floating on the surface of the molten iron should be removed in the later stage of the process. Different steel grades have different requirements for the amount of residue at the end of slagging. For steel grades with high purity requirements, the lower the requirement for residue.
然而,目前该工序中的扒渣操作主要通过操作人员手动操作,操作的内容包括:However, at present, the slag removal operation in this process is mainly operated manually by the operator, and the contents of the operation include:
1)人工操作倾翻台车,使钢包从垂直位倾转到一定角度,停止,等待扒渣;1) Manually operate the tilting trolley to turn the ladle from the vertical position to a certain angle, stop, and wait for slag removal;
2)人工观测铁水表面的渣的位置,手动操作扒渣机的操作柄,将铁水表面的渣一次一次扒到渣盘中;2) Manually observe the position of the slag on the surface of the molten iron, and manually operate the operation handle of the slag raking machine to remove the slag on the surface of the molten iron into the slag tray one at a time;
3)不同钢种,根据人工肉眼判断残渣量,确定是否结束扒渣;3) For different steel grades, judge the amount of residue based on the human eye to determine whether to end the slagging;
4)人工操作倾翻台车,使钢包回到垂直位。4) Manually operate the tilting trolley to return the ladle to the vertical position.
需要指出的是,人工操作不仅操作环境恶劣,劳动强度高,而且对操作人员的专业操作技能要求高,不同操作人员扒渣时间差别大,扒渣的效果和质量也不同,使得手动扒渣受人为因素影响较大,极易造成铁水质量波动。It should be pointed out that manual operation not only has a harsh operating environment and high labor intensity, but also requires high professional operation skills for operators. The time for slagging of different operators varies greatly, and the effect and quality of slagging are also different. Human factors have a great influence, which can easily cause fluctuations in the quality of molten iron.
公开号为CN1507971,公开日为2004年6月30日,名称为“自动扒渣方法和装置”的中国专利文献公开了一种自动扒渣方法。在该专利文献所公开的技术方案,采用视觉传感器对铁水表面的渣进行检测,将图像输入到计算机,计算机对图像处理后输出信号给可编程控制器控制扒渣装置的机械手实施扒渣操作。The publication number is CN1507971, the publication date is June 30, 2004, and the Chinese patent document entitled "Automatic slagging method and device" discloses an automatic slagging method. In the technical solution disclosed in this patent document, a visual sensor is used to detect the slag on the surface of the molten iron, and the image is input to the computer. After the image is processed, the computer outputs a signal to the manipulator of the programmable controller to control the slag removal device to perform the slag removal operation.
此外,公开号为CN105353654A,公开日为2016年2月24日,名称为“一 种基于图像处理的铁水扒渣检测与控制系统及其方法”的中国专利文献公开了一种基于图像处理的铁水扒渣检测与控制系统。在该专利文献所公开的技术方案中,其通过使用实时监控扒渣过程,并根据扒渣标准数据库在线扒渣判定扒渣等级。In addition, the publication number is CN105353654A, the publication date is February 24, 2016, and the Chinese patent document entitled "A system and method for detecting and controlling molten iron slagging based on image processing" discloses a molten iron based on image processing. Slag removal detection and control system. In the technical solution disclosed in the patent document, it uses real-time monitoring of the slagging process, and determines the slagging level on-line according to the slagging standard database.
另外,公开号为CN108986098A,公开日为2018年12月11日,名称为“一种基于机器视觉的铁水智能扒渣方法”的中国专利文献公开了一种基于机器视觉的铁水智能扒渣方法。在该专利文献所公开的技术方案中,其采用实时采集目标区域的图像信息,根据实时图像信息设置第一感兴趣区域和第二感兴趣区域。在第一感兴趣区域,主要是图像识别扒渣铲,有扒渣铲说明在进行扒渣作业;在第二感兴趣区(没有扒渣铲区域)识别铁水中渣的量,在第二感兴趣区域划分若干个子区域,计算每个子区域中渣的面积,将渣的面积最大的子区域作为待扒渣区域。In addition, the publication number is CN108986098A, the publication date is December 11, 2018, and the Chinese patent document titled "A method for intelligent slagging of molten iron based on machine vision" discloses a method for intelligent slagging of molten iron based on machine vision. In the technical solution disclosed in the patent document, it adopts real-time acquisition of image information of the target area, and the first area of interest and the second area of interest are set according to the real-time image information. In the first area of interest, the image is mainly used to identify the slag shovel, and there is a shovel to indicate that the slagging operation is in progress; in the second area of interest (there is no shovel area) to identify the amount of slag in the molten iron, in the second sense The region of interest is divided into several sub-regions, the area of slag in each sub-region is calculated, and the sub-region with the largest slag area is regarded as the area to be slag-off.
上述的现有技术中,均存在安全性,这是由于铁水包壁的温度与铁水的温度相差不是太大,尤其是有烟尘等情况下,识别的不是很清楚,扒渣机容易在碰撞到包壁,导致设备损害。在公开的文献中,只提了自动扒渣的设备及方法,没有涉及如何避免扒渣机头碰撞到铁水包壁。In the above-mentioned prior art, there is safety. This is because the temperature of the molten iron ladle wall is not too different from the temperature of the molten iron, especially when there is smoke and dust, the recognition is not very clear, and the slag scraper is easy to hit Pack the wall, causing equipment damage. In the published literature, only the equipment and method for automatic slag removal are mentioned, and it is not mentioned how to prevent the slag removal head from colliding with the molten iron ladle wall.
发明内容Summary of the invention
本发明的目的之一在于提供一种安全可靠的铁水预处理自动扒渣方法,该铁水预处理自动扒渣方法除了可以有效减轻操作人员的劳动强度,提高人力效率外,还可以有效提高扒渣的安全性,避免出现扒渣装置碰撞包壁而受到损伤的情况。One of the objectives of the present invention is to provide a safe and reliable hot metal pretreatment automatic slagging method. The hot metal pretreatment automatic slagging method can effectively reduce the labor intensity of the operators and improve the manpower efficiency, and can also effectively improve the slagging method. The safety, avoid the situation that the slag raking device collides with the bag wall and is damaged.
为了实现上述目的,本发明提出了一种安全可靠的铁水预处理自动扒渣方法,其包括步骤:In order to achieve the above objective, the present invention proposes a safe and reliable method for automatic slagging of molten iron pretreatment, which includes the steps:
采集铁水包口区域的图像,并对图像进行预处理;Collect images of the ladle mouth area and preprocess the images;
对图像内的包壁、铁水和铁水渣进行识别,以基于识别结果在图像上划分出:近包壁区、扒渣减速区、流渣口区和快速扒渣区,其中扒渣减速区为毗邻近包壁区且位于近包壁区内侧的区域,快速扒渣区与扒渣减速区毗邻并位于其内侧;并且基于识别结果,确定铁水渣在图像中的位置;在对图像进行分区的基础上,制定扒渣策略:扒渣头在扒渣过程中不进入包壁区,在快 速扒渣区快速扒渣,在扒渣减速区减速,在流渣口区抬高以防止碰撞到扒渣口;并且在扒渣策略下,基于铁水渣在图像中的位置,寻找出最优扒渣路径,最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Recognize the ladle wall, molten iron and molten iron slag in the image, and divide the image based on the recognition results: near ladle wall area, slag removal deceleration area, slag flow mouth area and fast slag removal area, of which the slag removal deceleration area is Adjacent to the area near the cladding wall and inside the area near the cladding wall, the rapid slag removal zone is adjacent to and located inside the slag removal deceleration zone; and based on the recognition result, the position of the molten iron slag in the image is determined; when the image is partitioned Based on this, formulate a slag removal strategy: the slag removal head does not enter the wall area during the slag removal process, quickly removes the slag in the fast slag removal area, slows down in the slag removal deceleration zone, and raises it in the slag flow opening area to prevent collision Slag port; and under the slag removal strategy, based on the position of molten iron slag in the image, find the optimal slag removal path, the optimal slag removal path is the path with the smallest ratio of slag removal time to slag removal amount;
在自动扒渣过程中,控制扒渣头执行扒渣策略并按照最优扒渣路径进行扒渣。In the automatic slagging process, the slagging head is controlled to execute the slagging strategy and follow the optimal slagging path for slagging.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣方法中,图像包括:可见光图像、红外图像和远红外图像的其中之一。Further, in the safe and reliable hot metal pretreatment automatic slag removal method of the present invention, the image includes one of a visible light image, an infrared image, and a far infrared image.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣方法中,在对图像进行预处理时,将图像转换为灰度图;然后对灰度图进行图像增强、二值化和去噪声处理。Further, in the safe and reliable hot metal pretreatment automatic slag removal method of the present invention, when the image is preprocessed, the image is converted into a gray image; then the gray image is image enhanced, binarized and To noise processing.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣方法中,在对图像进行识别时,采用改进的动态阈值法识别铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,其中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背景间的方差。Further, in the safe and reliable hot metal pretreatment automatic slag removal method of the present invention, when the image is recognized, an improved dynamic threshold method is used to identify molten iron slag, wherein: when the gray value of a certain pixel is less than When max(g), the pixel is marked as 0 and judged as molten iron slag, where Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2))); Where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1. When there is no interference and noise, the value of α is 1; when there is noise and interference, noise and interference The larger the value, the smaller the value of α; w1 represents the ratio of the number of front spots in the image to the image; w2 represents the ratio of the number of background points to the image; u1 represents the average gray level of the foreground; u2 represents the average gray level of the background; g represents the foreground and background The variance between.
上述方案中,考虑到每一炉的扒渣工况均不相同,为了避免噪音和目标之间的大小差异,而出现多峰的情况,降低识别准确,因此,在本发明所述的技术方案中,优选地可以采用改进的动态阈值法识别铁水渣。In the above solution, considering that the slagging working conditions of each furnace are not the same, in order to avoid the size difference between the noise and the target, the multi-peak situation occurs, and the recognition accuracy is reduced. Therefore, in the technical solution of the present invention Preferably, an improved dynamic threshold method can be used to identify molten iron slag.
根据图像的灰度值,255表示白色,代表全部是铁水;0表示黑色,代表渣;当该像素点的灰度值小于max(g)时,该像素点记为0,该微区面积都认为是渣的面积。According to the gray value of the image, 255 means white, which means all molten iron; 0 means black, which means slag; when the gray value of the pixel is less than max(g), the pixel is marked as 0, and the area of the micro area is all The area considered to be slag.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣方法中,最优扒渣路径的模型为:Further, in the safe and reliable automatic slagging method for molten iron pretreatment according to the present invention, the optimal slagging path model is:
Figure PCTCN2020091179-appb-000001
Figure PCTCN2020091179-appb-000001
其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积, N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
上述方案中,扒渣路径优化的模块可以用于确定识别出的渣的位置点,在扒渣头的面积范围内,计算最短的扒渣距离,最大的渣量的路径。In the above solution, the module for slagging path optimization can be used to determine the position of the identified slag, and within the area of the slagging head, calculate the shortest slagging distance and the path of the largest amount of slag.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣方法中,还包括:基于启动条件启动吹气赶渣装置,以将分散的铁水渣聚集在一起;启动条件为:识别出的铁水渣量slag%小于设定的吹气赶渣启动阈值slag a%,其中铁水渣量采用图像内铁水渣所占的总面积比例来表征。 Further, in the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention, the method further includes: starting the air blowing and slag removal device based on the starting condition to gather the dispersed molten iron slag; the starting condition is: recognition The molten iron slag amount slag% is less than the set threshold slag a %, which is used to characterize the total area of molten iron slag in the image.
相应地,本发明的另一目的在于提供一种安全可靠的铁水预处理自动扒渣系统,该铁水预处理自动扒渣系统进行扒渣除了可以有效减轻操作人员的劳动强度,提高人力效率外,还可以有效提高扒渣的安全性,避免出现扒渣装置碰撞包壁而受到损伤的情况。Correspondingly, another object of the present invention is to provide a safe and reliable molten iron pretreatment automatic slagging system, which can effectively reduce the labor intensity of the operators and improve the labor efficiency. It can also effectively improve the safety of slagging, and avoid the situation that the slagging device collides with the bag wall and is damaged.
为了实现上述目的,本发明提出了一种安全可靠的铁水预处理自动扒渣系统,其包括:In order to achieve the above objective, the present invention proposes a safe and reliable automatic slag removal system for molten iron pretreatment, which includes:
扒渣装置,其用于执行扒渣动作;Mucking off device, which is used to perform slagging off action;
图像采集装置,其采集铁水包口区域的图像;Image collection device, which collects images of the molten iron ladle mouth area;
存储模块,其存储图像采集装置传输的图像;Storage module, which stores the image transmitted by the image acquisition device;
图像识别模块,其对存储模块中存储的图像进行预处理后,对图像内的包壁、铁水和铁水渣进行识别;An image recognition module, which preprocesses the image stored in the storage module, and then recognizes the package wall, molten iron and molten iron slag in the image;
扒渣策略模块,其基于图像识别模块的识别结果在图像上划分出:近包壁区、扒渣减速区、流渣口区和快速扒渣区,其中扒渣减速区为毗邻近包壁区且位于近包壁区内侧的区域,快速扒渣区与扒渣减速区毗邻并位于其内侧;并且在对图像进行分区的基础上,制定扒渣策略;Slag removal strategy module, which is based on the recognition results of the image recognition module to divide the image: near the wall area, slag removal deceleration area, slag flow port area and fast slag removal area, of which the slag removal deceleration area is adjacent to the area near the slag wall And in the area near the inner side of the cladding wall, the rapid slagging zone is adjacent to and located inside the slagging deceleration zone; and on the basis of dividing the image, the slagging strategy is formulated;
路径优化模块,其基于图像识别模块的识别结果,确定铁水渣在图像中的位置,并寻找出最优扒渣路径,最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Path optimization module, which determines the position of molten iron slag in the image based on the recognition result of the image recognition module, and finds the optimal slag removal path, which is the path with the smallest ratio of slag removal time to slag removal amount;
控制模块,其控制扒渣装置执行扒渣策略并按照所述最优扒渣路径进行扒渣。The control module controls the slagging device to execute the slagging strategy and performs slagging according to the optimal slagging path.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣系统中,图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机的其中之一。Further, in the safe and reliable molten iron pretreatment automatic slag removal system of the present invention, the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣系统中,扒渣装置上还设有传感器或编码器,传感器或编码器与控制模块连接,以将检测到的扒渣装置的位移量传输给控制模块。Further, in the safe and reliable molten iron pretreatment automatic slagging system of the present invention, the slagging device is also provided with a sensor or encoder, and the sensor or encoder is connected to the control module to connect the detected slagging device The displacement amount is transmitted to the control module.
进一步地,在本发明所述的安全可靠的铁水预处理自动扒渣系统中,还包括吹气赶渣装置,其与控制模块连接,控制模块基于启动条件启动吹气赶渣装置,以将分散的铁水渣聚集在一起;所述启动条件为:识别出的铁水渣量slag%小于设定的吹气赶渣启动阈值slag a%,其中铁水渣量采用图像内铁水渣所占的面积(即与总面积的)比例来表征。 Further, in the safe and reliable molten iron pretreatment automatic slag removal system of the present invention, it also includes an air blowing and slag removal device, which is connected to the control module, and the control module starts the air blowing and slag removal device based on the starting conditions to disperse The molten iron slag gathered together; the starting condition is: the identified molten iron slag amount slag% is less than the set air blowing and slag driving start threshold slag a %, where the molten iron slag amount adopts the area occupied by molten iron slag in the image (ie To the total area) ratio.
相较于现有技术,本发明所述的安全可靠的铁水预处理自动扒渣方法和系统具有如下所述的优点以及有益效果:Compared with the prior art, the safe and reliable method and system for automatic slag removal of molten iron pretreatment according to the present invention have the following advantages and beneficial effects:
本发明所述的铁水预处理自动扒渣方法除了可以有效减轻操作人员的劳动强度,提高人力效率外,还可以有效提高扒渣的安全性,避免出现扒渣装置碰撞包壁而受到损伤的情况。The automatic slagging method for molten iron pretreatment of the present invention can effectively reduce the labor intensity of the operators and improve the manpower efficiency, and can also effectively improve the safety of slagging, and avoid the situation that the slagging device collides with the bag wall and is damaged. .
此外,本发明所述的铁水预处理自动扒渣系统也同样具有上述的优点以及有益效果。In addition, the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.
附图说明Description of the drawings
图1为本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的铁水包倾翻台车的结构示意图。Fig. 1 is a schematic structural diagram of a molten iron ladle tipping trolley in an embodiment of the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention.
图2示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的结构。Fig. 2 schematically shows the structure of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in an embodiment.
图3示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的对图像内的包壁、铁水和铁水渣进行识别的情况。Fig. 3 schematically shows the identification of the ladle wall, molten iron and molten iron slag in the image in an embodiment of the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention.
图4示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的制定扒渣策略的流程。Fig. 4 schematically shows the process of formulating a slagging strategy in an embodiment of the safe and reliable automatic slagging method for molten iron pretreatment according to the present invention.
图5示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的数据系统框架。Fig. 5 schematically shows the data system framework of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in one embodiment.
图6为本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的流程示意图。6 is a schematic flow diagram of the safe and reliable automatic slag removal system for molten iron pretreatment according to an embodiment of the present invention.
具体实施方式Detailed ways
以下将根据本发明的具体实施例以及说明书附图对本发明所述的安全可靠的铁水预处理自动扒渣方法和系统作进一步的说明,但是该说明并不构成对本发明的不当限定。The following will further explain the safe and reliable automatic slagging method and system for molten iron pretreatment according to the invention according to the specific embodiments of the invention and the accompanying drawings, but the description does not constitute an improper limitation of the invention.
图1为本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的扒渣装置的结构示意图。Fig. 1 is a schematic structural diagram of a slagging device in an embodiment of the safe and reliable automatic slagging method for molten iron pretreatment according to the present invention.
如图1所示,行车吊运铁水包1至倾翻台车2的座架上后,开始扒渣。扒渣时,首先倾动倾翻台车2,使铁水包1从垂直位倾转到与地面成一定角度的扒渣位。倾转角度可以测量,测量的方式可以是外加倾角仪,也可以在倾翻台车2的转轴上安装编码器。As shown in Figure 1, after the ladle 1 is hoisted by the crane on the seat frame of the tipping trolley 2, the slag raking begins. When slagging, first tilt the tipping trolley 2 to make the ladle 1 tilt from the vertical position to the slagging position at a certain angle to the ground. The tilt angle can be measured, and the measurement method can be an external inclinometer, or an encoder can be installed on the rotating shaft of the tilting trolley 2.
随后,当确定铁水包倾翻台车2已经在扒渣位,钢包已经在台车上后,开始执行自动扒渣。Subsequently, when it is determined that the ladle tipping trolley 2 is already at the slagging position and the ladle is already on the trolley, the automatic slagging is started.
其中,铁水预处理自动扒渣系统的结构可以参考图2。图2示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的结构。Among them, the structure of the automatic slag removal system for hot metal pretreatment can refer to Figure 2. Fig. 2 schematically shows the structure of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in an embodiment.
如图2所示,通过图像采集装置31实时记录铁水包口的图像,并将图像传输到计算机系统进行数字化连续存储,由于铁水渣的颜色与铁水包口颜色相差很大,因而,可以以此识别出是否有渣从铁水包包口流出,若没有溢渣,则继续倾转,而若有溢渣,则倾转机构停止倾转,钢包停留在扒渣位进行扒渣,通过本实施方式中的铁水预处理自动扒渣系统可以将浮于铁水5表面上的渣4扒入渣罐6内,其中,铁水预处理自动扒渣系统包括:扒渣装置32,其用于执行扒渣动作;图像采集装置31,其采集铁水包口区域的图像,在一些实施方式中,图像采集装置可以是可见光摄像机、红外摄像机或是远红外摄像机的至少其中之一,所采集的图像包括:可见光图像、红外图像和远红外图像的其中之一;存储模块,其存储图像采集装置传输的图像;图像识别模块,其对存储模块中存储的图像进行预处理后,对图像内的包壁、铁水和铁水渣进行识别;扒渣策略模块,其基于图像识别模块的识别结果在图像上划分出:近包壁区(即图3中所示的A区)、扒渣减速区(即图3中所示的B区)、流渣口区(即图3中所示的C区)和快速扒渣区(即图3中所示的D区),其中扒渣减速区为毗邻近包壁区且位于近包壁区内侧的区域, 快速扒渣区与扒渣减速区毗邻并位于其内侧;并且在对图像进行分区的基础上,制定扒渣策略;路径优化模块,其基于图像识别模块的识别结果,确定铁水渣在图像中的位置,并寻找出最优扒渣路径,最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;以及控制模块,其控制扒渣装置32执行扒渣策略并按照最优扒渣路径进行扒渣。As shown in Figure 2, the image acquisition device 31 records the image of the ladle mouth in real time, and transmits the image to the computer system for digital and continuous storage. Since the color of the molten iron slag is very different from the color of the ladle mouth, it can be Recognize whether there is slag flowing out of the ladle mouth of the molten iron ladle, if there is no slag overflow, continue to tilt, and if there is slag overflow, the tilting mechanism stops tilting, and the ladle stays at the slag slagging position for slag slagging, through this embodiment The automatic slag removal system for molten iron pretreatment in, which can remove the slag 4 floating on the surface of the molten iron 5 into the slag tank 6. The automatic slag removal system for molten iron pretreatment includes: a slag removal device 32, which is used to perform slag removal Image acquisition device 31, which acquires images of the molten iron ladle area. In some embodiments, the image acquisition device may be at least one of a visible light camera, an infrared camera or a far-infrared camera, and the collected images include: visible light images , One of infrared images and far-infrared images; storage module, which stores the image transmitted by the image acquisition device; image recognition module, which preprocesses the image stored in the storage module, and performs preprocessing on the package wall, molten iron, and The molten iron slag is identified; the slag removal strategy module, which is based on the recognition results of the image recognition module, is divided on the image: near the wall area (ie, area A shown in Figure 3), slag removal deceleration zone (ie, shown in Figure 3) Area B shown), slag opening area (area C shown in Figure 3) and fast slag removal area (area D shown in Figure 3), where the slag removal deceleration zone is adjacent to the area near the wall and Located in the area near the inner side of the wall area, the fast slagging zone is adjacent to and located inside the slagging deceleration zone; and on the basis of dividing the image, the slagging strategy is formulated; the path optimization module is based on the recognition of the image recognition module As a result, the position of molten iron slag in the image is determined, and the optimal slag removal path is found. The optimal slag removal path is the path with the smallest ratio of the slag removal time to the slag removal amount; and a control module that controls the slag removal device 32 to execute Slag slagging strategy and follow the optimal slag slagging path.
并且在本实施方式中,根据图像识别的渣比例和分散程度,控制模块基于气动条件启动与控制模块连接的吹气赶渣装置33,以将分散的铁水渣聚集在一起;所述启动条件为:识别出的铁水渣量slag%小于设定的吹气赶渣启动阈值slag a%,其中铁水渣量采用图像内铁水渣所占的面积比例来表征。 And in this embodiment, according to the slag ratio and the degree of dispersion recognized by the image, the control module activates the air blowing and slag removal device 33 connected to the control module based on the pneumatic condition to gather the dispersed molten iron slag; the starting condition is : The identified molten iron slag amount slag% is less than the set air blowing and slag driving start threshold slag a %, and the molten iron slag amount is characterized by the area ratio of molten iron slag in the image.
吹气赶渣装置33进行赶渣时,首先控制吹气赶渣枪下降,并在达到距离液面一定高度后(如1000mm)时自动打开吹氮阀门进行吹氮,当吹气赶渣枪的插入深度达到设定深度时停止下降,在该高度保持吹气赶渣,待图像识别模块判定铁水包内渣量达到钢种的渣量要求时发出提枪指令至吹气赶渣枪,此时,吹气赶渣枪进行提枪。When the air blowing and slag removal device 33 performs slag removal, it first controls the air blowing and slag removal gun to descend, and when it reaches a certain height from the liquid level (for example, 1000mm), it automatically opens the nitrogen blowing valve to blow nitrogen. When the insertion depth reaches the set depth, the descent will stop. Keep blowing and slag removal at this height. When the image recognition module determines that the amount of slag in the molten iron ladle reaches the slag requirement of the steel grade, it will issue a gun-raising command to the blowing and slag removal gun. , Blow the slag gun to lift the gun.
在上述方案中,可以根据图像采集装置实时采集的图像进行分析确定铁水倾翻台车上倾转台自动倾转和倾转停止位置,实现台车倾转台的自动倾转。In the above-mentioned solution, the images collected in real time by the image acquisition device can be analyzed to determine the automatic tilting and tilting stop positions of the upper tilting table of the molten iron tilting trolley, so as to realize the automatic tilting of the tilting table of the trolley.
最后,根据不同钢种的残渣量的工艺要求,确定扒渣终点,扒渣机自动停止扒渣。扒渣停止后,台车倾转台自动倾转至零位,铁水包倾翻台车自动走行到起吊位。Finally, according to the process requirements of the amount of residues of different steel grades, the slagging end point is determined, and the slagging machine automatically stops slagging. After the slagging stops, the trolley tilting table automatically tilts to the zero position, and the ladle tilting trolley automatically moves to the lifting position.
需要说明的是,在对图像进行预处理时,可以将图像转换为灰度图;然后对灰度图进行图像增强、二值化和去噪声处理。由于渣、铁水、包壁的温度不同,颜色也不同,因而可以通过灰度阈值的自动处理来进行识别。It should be noted that when the image is preprocessed, the image can be converted into a grayscale image; then the grayscale image is processed for image enhancement, binarization, and noise removal. Because the temperature of the slag, molten iron, and the ladle wall are different, the color is also different, so it can be identified through the automatic processing of the gray threshold.
在对图像进行识别时,采用改进的动态阈值法识别铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,其中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背景间的方差。When recognizing the image, an improved dynamic threshold method is used to identify molten iron slag. When the gray value of a certain pixel is less than max(g), the pixel is recorded as 0 and judged as molten iron slag. Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2))); where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1, when there is no interference and noise, the value of α is 1; when there is noise and interference, the greater the noise and interference, the smaller the value of α; w1 represents the ratio of the number of previous scenic spots in the image to the image ; W2 represents the proportion of background points in the image; u1 represents the average gray level of the foreground; u2 represents the average gray level of the background; g represents the variance between the foreground and the background.
根据图像的灰度值,255表示白色,代表全部是铁水;0表示黑色,代 表渣;当该像素点的灰度值小于max(g)时,该像素点记为0,该微区面积都认为是渣的面积。According to the gray value of the image, 255 means white, which means all molten iron; 0 means black, which means slag; when the gray value of the pixel is less than max(g), the pixel is marked as 0, and the area of the micro area is all The area considered to be slag.
需要指出的是,α是用于调节噪音和干扰对图像的影响的,根据干扰的程度,α的取值范围是0<α≤1,由于干扰在图像的画面上是不均匀的和具有区域性质的,因此,在不同的区域根据实际情况,实现噪音和干扰条件下的灰度值的计算。It should be pointed out that α is used to adjust the influence of noise and interference on the image. According to the degree of interference, the value range of α is 0<α≤1, because the interference is uneven and has areas on the image. Nature, therefore, in different areas according to the actual situation, to achieve the calculation of the gray value under noise and interference conditions.
此外,在上述方案中,最优扒渣路径的模型为:In addition, in the above scheme, the model of the optimal slagging path is:
Figure PCTCN2020091179-appb-000002
Figure PCTCN2020091179-appb-000002
其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积,N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
图3示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的对图像内的包壁、铁水和铁水渣进行识别的情况。Fig. 3 schematically shows the identification of the ladle wall, molten iron and molten iron slag in the image in an embodiment of the safe and reliable automatic slag removal method for molten iron pretreatment according to the present invention.
如图3所示,A区表示近包壁区,其为靠近包壁的区域,在该区域内,扒渣装置极易碰撞到包壁,因此,该区域为扒渣装置的机头禁入区域。而B区表示扒渣减速区,扒渣减速区为毗邻近包壁区且位于近包壁区内侧的区域。C区表示流渣口区,在该区域内扒渣装置的扒渣头需要自动抬高,以免碰撞到流渣口区,而D区表示快速扒渣区,快速扒渣区与扒渣减速区毗邻并位于其内侧。As shown in Figure 3, area A represents the area near the bag wall, which is the area close to the bag wall. In this area, the slagging device can easily collide with the bag wall. Therefore, this area is forbidden to enter the slagging device's nose area. Zone B represents the deceleration zone for slag removal, which is the area adjacent to and inside the area near the cladding wall. Area C represents the slagging port area. In this area, the slagging head of the slagging device needs to be automatically raised to avoid collision with the slagging port area, while area D represents the fast slagging area, fast slagging area and slagging deceleration area Adjacent and located on its inside.
图4示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣方法在一种实施方式下的制定扒渣策略的流程。Fig. 4 schematically shows the process of formulating a slagging strategy in an embodiment of the safe and reliable automatic slagging method for molten iron pretreatment according to the present invention.
如图4所示,路径规划后,输出渣的位置X,Y。X,Y的位置点如果在A区,重新规划路径。X,Y的位置点如果在B区,则以速度V B进行扒渣;若X,Y的位置点在C区,则以速度V C,并且扒渣臂抬高ΔH c进行扒渣;若判断X,Y的位置点不在A,B,C区,则以速度V进行扒渣。 As shown in Figure 4, after path planning, the position X and Y of the slag are output. If the location of X and Y is in area A, re-plan the path. If the position of X, Y is in zone B , the slagging will be carried out at speed V B ; if the position of X, Y is in zone C , the slagging will be carried out at speed V C and the slagging arm is raised by ΔH c ; if If it is judged that the position of X and Y is not in the A, B, or C area, the slagging will be carried out at the speed V.
在一些优选的实施方式中,扒渣装置32可以采用带有传感器或者编码器的扒渣机,以便于记录移动位移。In some preferred embodiments, the slag raking device 32 may use a slag raking machine with a sensor or an encoder to record the movement displacement.
存储模块、图像识别模块、扒渣策略模块、路径优化模块以及控制模块可以采用具有模型计算或控制处理的工控机、或计算机或服务器实现。The storage module, the image recognition module, the slagging strategy module, the path optimization module, and the control module can be implemented by an industrial computer with model calculation or control processing, or a computer or server.
图5示意性地显示了本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的数据系统框架。Fig. 5 schematically shows the data system framework of the safe and reliable molten iron pretreatment automatic slagging system according to the present invention in one embodiment.
图6为本发明所述的安全可靠的铁水预处理自动扒渣系统在一种实施方式下的流程示意图。6 is a schematic flow diagram of the safe and reliable automatic slag removal system for molten iron pretreatment according to an embodiment of the present invention.
结合图5和图6可以看出,本实施方式中的铁水预处理自动扒渣方法,其包括步骤:As can be seen in combination with Figures 5 and 6, the automatic slagging method for molten iron pretreatment in this embodiment includes the following steps:
采集铁水包口区域的图像,并对图像进行预处理;Collect images of the ladle mouth area and preprocess the images;
对图像内的包壁、铁水和铁水渣进行识别,以基于识别结果在图像上划分出:近包壁区、扒渣减速区、流渣口区和快速扒渣区,其中扒渣减速区为毗邻近包壁区且位于近包壁区内侧的区域,快速扒渣区与扒渣减速区毗邻并位于其内侧;并且基于识别结果,确定铁水渣在图像中的位置;在对图像进行分区的基础上,制定扒渣策略:扒渣头在扒渣过程中不进入包壁区,在快速扒渣区快速扒渣,在扒渣减速区减速,在流渣口区抬高以防止碰撞到扒渣口;并且在所述扒渣策略下,基于铁水渣在图像中的位置,寻找出最优扒渣路径,所述最优扒渣路径为扒渣时间最短且扒渣量最大的路径;Recognize the ladle wall, molten iron and molten iron slag in the image, and divide the image based on the recognition results: near ladle wall area, slag removal deceleration area, slag flow mouth area and fast slag removal area, of which the slag removal deceleration area is Adjacent to the area near the cladding wall and inside the area near the cladding wall, the rapid slag removal zone is adjacent to and located inside the slag removal deceleration zone; and based on the recognition result, the position of the molten iron slag in the image is determined; when the image is partitioned Based on this, formulate a slag removal strategy: the slag removal head does not enter the wall area during the slag removal process, quickly removes the slag in the fast slag removal area, slows down in the slag removal deceleration zone, and raises it in the slag flow opening area to prevent collision Slag port; and under the slagging strategy, based on the position of molten iron slag in the image, find the optimal slagging path, the optimal slagging path is the path with the shortest slagging time and the largest amount of slagging;
在自动扒渣过程中,控制扒渣头执行扒渣策略并按照所述最优扒渣路径进行扒渣。In the automatic slagging process, the slagging head is controlled to execute the slagging strategy and perform slagging according to the optimal slagging path.
综上所述可以看出,本发明所述的铁水预处理自动扒渣方法除了可以有效减轻操作人员的劳动强度,提高人力效率外,还可以有效提高扒渣的安全性,避免出现扒渣装置碰撞包壁而受到损伤的情况。In summary, it can be seen that the automatic slagging method for molten iron pretreatment of the present invention can effectively reduce the labor intensity of operators and improve manpower efficiency, and can also effectively improve the safety of slagging and avoid the appearance of slagging devices. Damage caused by collision with the wall.
此外,本发明所述的铁水预处理自动扒渣系统也同样具有上述的优点以及有益效果。In addition, the automatic slag removal system for molten iron pretreatment of the present invention also has the above-mentioned advantages and beneficial effects.
需要说明的是,本发明的保护范围中现有技术部分并不局限于本申请文件所给出的实施例,所有不与本发明的方案相矛盾的现有技术,包括但不局限于在先专利文献、在先公开出版物,在先公开使用等等,都可纳入本发明的保护范围。It should be noted that the prior art part of the protection scope of the present invention is not limited to the embodiments given in this application document, and all prior art that does not contradict the solution of the present invention includes but is not limited to the previous Patent documents, prior publications, prior publications, etc. can all be included in the protection scope of the present invention.
此外,本案中各技术特征的组合方式并不限本案权利要求中所记载的组合方式或是具体实施例所记载的组合方式,本案记载的所有技术特征可以以 任何方式进行自由组合或结合,除非相互之间产生矛盾。In addition, the combination of various technical features in this case is not limited to the combination described in the claims of this case or the combination described in the specific embodiments. All technical features described in this case can be freely combined or combined in any way, unless There are contradictions between each other.
还需要注意的是,以上所列举的实施例仅为本发明的具体实施例。显然本发明不局限于以上实施例,随之做出的类似变化或变形是本领域技术人员能从本发明公开的内容直接得出或者很容易便联想到的,均应属于本发明的保护范围。It should also be noted that the embodiments listed above are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and the subsequent similar changes or modifications can be directly derived from or easily associated with the disclosure of the present invention by those skilled in the art, and should fall within the protection scope of the present invention. .

Claims (10)

  1. 一种安全可靠的铁水预处理自动扒渣方法,其特征在于,包括步骤:A safe and reliable automatic slag removal method for molten iron pretreatment, which is characterized in that it comprises the following steps:
    采集铁水包口区域的图像,并对所述图像进行预处理;Collect an image of the ladle mouth area and preprocess the image;
    对所述图像内的包壁、铁水和铁水渣进行识别,以基于识别结果在所述图像上划分出:近包壁区、扒渣减速区、流渣口区和快速扒渣区,其中所述扒渣减速区为毗邻所述近包壁区且位于所述近包壁区内侧的区域,所述快速扒渣区与所述扒渣减速区毗邻并位于其内侧;The ladle wall, molten iron and molten iron slag in the image are identified, and based on the recognition results, the image is divided into: near ladle wall area, slag removal deceleration area, slag flow mouth area, and fast slag removal area. The slagging speed reduction zone is an area adjacent to and located inside the near cladding wall area, and the fast slagging slagging zone is adjacent to and located inside the slagging speed reduction zone;
    基于所述识别结果,确定铁水渣在图像中的位置;Based on the recognition result, determine the position of the molten iron slag in the image;
    在对所述图像进行分区的基础上,制定扒渣策略:扒渣头在扒渣过程中不进入所述近包壁区,在所述快速扒渣区快速扒渣,在所述扒渣减速区减速,在所述流渣口区抬高以防止碰撞到扒渣口;On the basis of partitioning the image, a slagging strategy is formulated: the slagging head does not enter the near-wall area during the slagging process, and the slagging area is quickly slagging, and the slagging is slowed down. The zone decelerates and is raised in the slag flow port area to prevent collisions with the slag chucking port;
    并且在所述扒渣策略下,基于铁水渣在所述图像中的位置,寻找出最优扒渣路径,所述最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;And under the slagging strategy, based on the position of the molten iron slag in the image, find an optimal slagging path, where the optimal slagging path is the path with the smallest ratio of the slagging time to the slagging amount;
    在自动扒渣过程中,控制扒渣头执行所述扒渣策略并按照所述最优扒渣路径进行扒渣。In the automatic slagging process, the slagging head is controlled to execute the slagging strategy and perform slagging according to the optimal slagging path.
  2. 如权利要求1所述的安全可靠的铁水预处理自动扒渣方法,其特征在于,所述图像包括:可见光图像、红外图像和远红外图像的其中之一。The safe and reliable method for automatic slag removal of molten iron pretreatment according to claim 1, wherein the image includes one of a visible light image, an infrared image and a far infrared image.
  3. 如权利要求1所述的安全可靠的铁水预处理自动扒渣方法,其特征在于,在对所述图像进行预处理时,将所述图像转换为灰度图;然后对所述灰度图进行图像增强、二值化和去噪声处理。The safe and reliable hot metal pretreatment automatic slag removal method according to claim 1, wherein when the image is preprocessed, the image is converted into a grayscale image; then the grayscale image is processed Image enhancement, binarization and denoising processing.
  4. 如权利要求1所述的安全可靠的铁水预处理自动扒渣方法,其特征在于,在对所述图像进行识别时,采用改进的动态阈值法识别铁水渣,其中:当某一像素点的灰度值小于max(g)时,则将该像素点记为0并判断为铁水渣,其中Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)));式中α表示调节系数,其表示噪音和干扰对图像的影响,其取值范围为0<α≤1,当没有干扰和噪音时,α的值取1;当有噪音和干扰时,噪音和干扰越大,α的取值越小;w1表示图像中的前景点数占图像的比例;w2表示背景点数占图像的比例;u1表示前景平均灰度;u2表示背景平均灰度;g表示前景和背 景间的方差。The safe and reliable hot metal pretreatment automatic slag removal method according to claim 1, characterized in that when the image is recognized, an improved dynamic threshold method is used to identify molten iron slag, wherein: When the degree value is less than max(g), the pixel is recorded as 0 and judged as molten iron slag, where Max(g)=α×(Max(w1×w2×(u1-u2)×(u1-u2)) ); where α represents the adjustment coefficient, which represents the influence of noise and interference on the image, and its value range is 0<α≤1. When there is no interference and noise, the value of α is 1; when there is noise and interference, The greater the noise and interference, the smaller the value of α; w1 represents the ratio of the number of front spots in the image to the image; w2 represents the ratio of the number of background points to the image; u1 represents the average grayscale of the foreground; u2 represents the average grayscale of the background; g represents The variance between the foreground and the background.
  5. 如权利要求1所述的安全可靠的铁水预处理自动扒渣方法,其特征在于,所述最优扒渣路径的模型为:The safe and reliable hot metal pretreatment automatic slagging method according to claim 1, wherein the model of the optimal slagging path is:
    Figure PCTCN2020091179-appb-100001
    Figure PCTCN2020091179-appb-100001
    其中,Opm(Slag,t)表示最优扒渣路径,S i表示有渣区域单个像素的面积,N表示扒渣头走过的区域内作为铁水渣的像素点的个数总和;t表示单次扒渣时间。 Wherein, Opm (Slag, t) represents the optimal path slag, S i represents the area of a single pixel has an area of slag, N represents the sum of the number of pixels as a molten slag in the region of the head through the slag; T represents a single Time for slagging off.
  6. 如权利要求1到5中任意一项所述的安全可靠的铁水预处理自动扒渣方法,其特征在于,还包括:基于启动条件启动吹气赶渣装置,以将分散的铁水渣聚集在一起;所述启动条件为:识别出的铁水渣量slag%小于设定的吹气赶渣启动阈值slag a%,其中所述铁水渣量采用所述图像内铁水渣所占的面积比例来表征。 The safe and reliable automatic slag removal method for molten iron pretreatment according to any one of claims 1 to 5, further comprising: starting the air blowing and slag removing device based on the starting conditions to gather the dispersed molten iron slag together The starting condition is: the identified molten iron slag amount slag% is less than the set blowing and slag starting threshold slag a %, wherein the molten iron slag amount is characterized by the proportion of the area occupied by molten iron slag in the image.
  7. 一种安全可靠的铁水预处理自动扒渣系统,其特征在于,包括:A safe and reliable automatic slag removal system for molten iron pretreatment, which is characterized in that it includes:
    扒渣装置,其用于执行扒渣动作;Mucking off device, which is used to perform slagging off action;
    图像采集装置,其采集铁水包口区域的图像;Image collection device, which collects images of the molten iron ladle mouth area;
    存储模块,其存储所述图像采集装置传输的所述图像;A storage module, which stores the image transmitted by the image acquisition device;
    图像识别模块,其对所述存储模块中存储的所述图像进行预处理后,对所述图像内的包壁、铁水和铁水渣进行识别;An image recognition module that, after preprocessing the image stored in the storage module, recognizes the package wall, molten iron, and molten iron slag in the image;
    扒渣策略模块,其基于所述图像识别模块的识别结果在所述图像上划分出:近包壁区、扒渣减速区、流渣口区和快速扒渣区,其中所述扒渣减速区为毗邻所述近包壁区且位于所述近包壁区内侧的区域,所述快速扒渣区与所述扒渣减速区毗邻并位于其内侧;并且在对所述图像进行分区的基础上,制定扒渣策略;A slag removal strategy module, which is based on the recognition result of the image recognition module to classify on the image: a near wall area, a slag removal deceleration area, a slag flow port area and a fast slag removal area, wherein the slag removal deceleration area Is an area adjacent to the near-wall area and located inside the near-wall area, the rapid slag removal area is adjacent to and located inside the slag removal deceleration zone; and on the basis of partitioning the image , Formulate slag removal strategy;
    路径优化模块,其基于所述图像识别模块的识别结果,确定铁水渣在所述图像中的位置,并寻找出最优扒渣路径,所述最优扒渣路径为扒渣时间与扒渣量的比值最小的路径;Path optimization module, which determines the position of molten iron slag in the image based on the recognition result of the image recognition module, and finds the optimal slag removal path, where the optimal slag removal path is the time and amount of slag removal The path with the smallest ratio;
    控制模块,其控制所述扒渣装置执行所述扒渣策略并按照所述最优 扒渣路径进行扒渣。A control module that controls the slagging device to execute the slagging strategy and performs slagging according to the optimal slagging path.
  8. 如权利要求7所述的安全可靠的铁水预处理自动扒渣系统,其特征在于,所述图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机的其中之一。The safe and reliable automatic slag removal system for molten iron pretreatment according to claim 7, wherein the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  9. 如权利要求7所述的安全可靠的铁水预处理自动扒渣系统,其特征在于,所述扒渣装置上还设有传感器或编码器,所述传感器或编码器与控制模块连接,以将检测到的所述扒渣装置的位移量传输给所述控制模块。The safe and reliable molten iron pretreatment automatic slagging system according to claim 7, wherein the slagging device is also provided with a sensor or an encoder, and the sensor or encoder is connected to the control module to detect The displacement amount of the slagging device is transmitted to the control module.
  10. 如权利要求7-9中任意一项所述的安全可靠的铁水预处理自动扒渣系统,其特征在于,还包括吹气赶渣装置,其与所述控制模块连接,所述控制模块基于启动条件启动所述吹气赶渣装置,以将分散的铁水渣聚集在一起;The safe and reliable automatic slag removal system for molten iron pretreatment according to any one of claims 7-9, further comprising an air blowing and slag removal device, which is connected to the control module, which is based on starting Conditions start the blowing and slag removal device to gather the scattered molten iron slag;
    所述启动条件为:识别出的铁水渣量slag%小于设定的吹气赶渣启动阈值slag a%,其中铁水渣量采用图像内铁水渣所占的面积比例来表征。 The starting condition is that the identified molten iron slag amount slag% is less than the set air blowing and slag driving start threshold slag a %, wherein the molten iron slag amount is characterized by the proportion of the area occupied by the molten iron slag in the image.
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