WO2021190568A1 - Fully-automatic slag dumping method and system for converter - Google Patents

Fully-automatic slag dumping method and system for converter Download PDF

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Publication number
WO2021190568A1
WO2021190568A1 PCT/CN2021/082756 CN2021082756W WO2021190568A1 WO 2021190568 A1 WO2021190568 A1 WO 2021190568A1 CN 2021082756 W CN2021082756 W CN 2021082756W WO 2021190568 A1 WO2021190568 A1 WO 2021190568A1
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WIPO (PCT)
Prior art keywords
slag
converter
real
time
area
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PCT/CN2021/082756
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French (fr)
Chinese (zh)
Inventor
于艳
蒋晓放
赵晓波
曹智刚
袁威
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宝山钢铁股份有限公司
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Publication of WO2021190568A1 publication Critical patent/WO2021190568A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • C21C5/4673Measuring and sampling devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Definitions

  • the invention relates to a slag dumping method and system, in particular to a converter fully automatic slag dumping method and system.
  • the converter smelting of major steel plants basically adopts model steelmaking, which realizes the one-key operation of the blowing process, and as the converter automatic tapping technology has been put into use, the tapping process of the converter is also changed.
  • the way of manual operation is changed to automatic operation.
  • another key step is to dump the converter slag generated during the smelting process.
  • all or part of the converter slag needs to be poured out before the molten iron and scrap are poured into the next furnace.
  • the slag tank also called slag bag
  • it is transported to the slag processing center for centralized processing by the slag tank trolley.
  • converter slag dumping includes the following steps:
  • the viscosity of the slag is related to the characteristics of steel smelting and the slag making process.
  • the viscosity of the slag is different, the speed of the slag flowing out and the location of the drop point are also different. Therefore, in the existing converter slag dumping steps, the manual operation of the converter tilting is currently used, while observing the falling point of the slag flow to move the position of the slag tank trolley to ensure that the tilting of the converter matches the movement of the slag tank trolley accurately.
  • the publication number is CN106987675A
  • the publication date is July 28, 2017,
  • the Chinese patent document titled "A control system and control method for the converter tapping process” discloses a control method and control system for the converter tapping process.
  • the automatic control method of the converter tapping process is realized by adopting a ladle weighing device, a converter furnace mouth monitoring device, a converter wall refractory wall thickness monitoring device, a server, and a controller. It avoids the randomness in the manual tapping process, has high measurement accuracy, can improve the stability of production, and improve the output and quality of molten steel.
  • the publication number is CN107099637A
  • the publication date is August 29, 2017,
  • the Chinese patent document titled "Automatic converter tapping control method and system” also discloses a converter tapping process control method and control system.
  • the converter is controlled from the initial tapping position to the tapping end position by controlling the converter according to the preset angle of each shaker, and the corresponding tapping time is stayed after the end of each shake. , Realize automatic tapping, improve tapping efficiency, avoid slag mixing with molten steel, and improve tapping quality.
  • the converter automatic slag dumping is to pour the hot slag of the converter from the large furnace mouth of the converter, and the converter automatic tapping is to remove the molten steel from the converter. The tap is poured out.
  • both are automatic tilting converters and the trolley runs automatically, there are similarities, but the two technologies are essentially different.
  • the flow rate of molten steel per unit time is continuously controllable during the tapping process, and the falling curve of the steel flow can be based on the inclination angle of the converter and the structure of the tapping port according to fluid mechanics. Calculation can be preset.
  • hot converter slag is generally divided into four types: A, B, C, and D according to different viscosity: A slag has the smallest viscosity and has fluidity; D slag has the largest viscosity and basically has no fluidity.
  • a slag has the smallest viscosity and has fluidity
  • D slag has the largest viscosity and basically has no fluidity.
  • One of the objectives of the present invention is to provide a method for fully automatic slag dumping of a converter, which is simple, accurate, safe and reliable, and has wide applicability. It can replace manual operation methods in the prior art and effectively improve slag dumping. The success rate, shorten the time of dumping slag, and reduce the labor intensity of related operators, reduce the probability of potential accidents, and improve the working environment.
  • the present invention proposes a method for fully automatic slag dumping of a converter, which includes:
  • the real-time tilting angular velocity of the converter is controlled according to the ratio of the area of the slag in the tracking area to the area of the tracking area; and according to the The real-time tilting angular velocity calculates the real-time tilting angle of the converter, and based on the real-time tilting angle of the converter, calculates the real-time position of the slag tank trolley.
  • the slag tank trolley is driven to the target position, so that the slag tank can take over in real time. Slag poured from the converter;
  • slag tank mentioned in this technical solution can also be referred to as a "slag bag”, and the concepts of the two are interchangeable.
  • the method for fully automatic slag dumping of the converter determines the angular velocity control model for the automatic tilting of the converter according to the result of image recognition, and controls the slag according to the position model of the slag tank trolley
  • the position of the tank trolley so that the slag tank trolley is always within the range of the impact point of the slag flow, so that the automatic dumping of the converter slag dumping process is always coordinated with the slag tank trolley, and the dumping stops when the conditions for the end of slag dumping are reached Slag and lift the furnace.
  • the real-time image includes one of a visible light image, an infrared image, and a far infrared image.
  • the hot slag stream has a relatively high temperature when it flows out, so a variety of image acquisition devices can be used to realize the acquisition of real-time images.
  • the real-time image in the tracking area is scanned line by line and pixel by pixel, and the area of each pixel is summed to obtain the tracking area The area inside the slag.
  • the real-time tilting angular velocity ⁇ i of the converter Is the set first tilt angular velocity ⁇ 1 .
  • the real-time tilting angular velocity ⁇ i of the converter is based on the following model to make sure:
  • S i represents the area of the slag in the tracking area
  • S 0 represents the area of the tracking area
  • ⁇ 1 represents the first tilt angular velocity
  • b represents the adjustment coefficient
  • its value range is 0 ⁇ b ⁇ 1.
  • the real-time position x i of the slag tank trolley is determined according to the following model:
  • x 0 represents the initial position of the traveling;
  • represents the adjustment coefficient, which ranges from 0.01 to 0.1, and the unit parameter is m/degree;
  • ⁇ i ⁇ 0 + ⁇ i t, where ⁇ i represents the real-time tilting angle of the converter , ⁇ 0 represents the initial tilting angle of the converter, ⁇ i represents the real-time tilting angular velocity of the converter, and t represents the slag dumping time of the converter.
  • the real-time position x i of the slag tank trolley can be determined according to the model, and the real-time travel displacement (x i -x 0 ) of the slag tank trolley is sent to the control system that controls the travel of the slag tank trolley, and the motor drives the slag tank.
  • the tank trolley travels to the target position x i determined according to the model, so that the slag tank can accurately receive the hot slag flow.
  • another object of the present invention is to provide a converter full automatic slag dumping system, using the converter full automatic slag dumping system for slag dumping can not only replace the prior art manual slag dumping operation method, but also can effectively improve the dumping The success rate of slag dumping, shorten the time of dumping slag, improve the safety of dumping slag, reduce the probability of potential accidents, and improve the working environment.
  • the present invention proposes a system for fully automatic slag dumping of a converter, which includes:
  • Converter used to perform slag dumping action
  • Converter tilt angle measuring device used to measure the tilt angle of the converter
  • the slag tank is set on the slag tank trolley;
  • the slag tank trolley position detection device is used to detect the real-time position of the slag tank trolley
  • Image acquisition device for acquiring real-time images of the hot slag flow during the slag dumping process of the converter
  • An image processing module for processing the real-time image
  • the storage module is used to store the real-time image and/or the real-time image processed by the image processing module;
  • the image recognition and calculation module is used to recognize the real-time image to determine the characteristic boundary of the hot slag flow, and calculate the area of the slag in the selected tracking area in real time;
  • the control module is respectively connected with the converter, the converter inclination angle measuring device, the slag tank trolley, the slag tank trolley position detection device, the image recognition and calculation module, and the control module is set to: when the slag in the tracking area When the area is greater than the set detection threshold, the real-time tilting angular velocity of the converter is controlled according to the ratio of the slag area in the tracking area to the area of the tracking area; and the real-time tilting angular velocity of the converter is calculated according to the real-time tilting angular velocity.
  • Real-time tilting angle calculates the real-time position of the slag pot trolley so that the slag pot can receive the slag poured from the converter in real time; when the area of the slag in the tracking area is less than or equal to the set
  • the converter is controlled to stop tilting and shake back to stop the slag dumping.
  • the above-mentioned image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  • the converter inclination angle measuring device includes an encoder or an inclinometer.
  • the slag tank trolley position detection device includes a non-contact distance meter.
  • the slag tank trolley position detection device in the converter full-automatic slag dumping system of the present invention may include a non-contact distance meter, and the slag tank trolley position detection device may be connected to the control module to Realize the real-time monitoring of the position of the slag tank trolley, so that the slag tank trolley is always aligned with the hot slag flow.
  • the safe and reliable method and system for fully automatic converter slag dumping of the present invention has the following advantages and beneficial effects:
  • the method for fully automatic slag dumping of the converter according to the present invention is simple, accurate, safe and reliable, has wide applicability, and can be applied to various production lines. In addition to replacing the manual operation method of the prior art, it can also effectively improve the success rate of slag dumping, shorten the slag dumping time, reduce the labor intensity of related operators, reduce the probability of potential accidents, and improve the working environment.
  • the fully automatic converter slag dumping system of the present invention also has the above-mentioned advantages and beneficial effects.
  • Fig. 1 is a schematic structural diagram of a method for fully automatic slag dumping of a converter according to an embodiment of the application;
  • FIG. 2 is a schematic flow chart of a method for fully automatic slag dumping of a converter according to an embodiment of the application;
  • FIG. 3 is a schematic diagram of the operation flow of the system for fully automatic slag dumping of a converter provided by an embodiment of the application.
  • Fig. 1 is a schematic structural diagram of a method for fully automatic slag dumping of a converter according to an embodiment of the application.
  • the converter can be used to perform the slag dumping action.
  • the converter starts the slag dumping operation, the converter is tilted so that the converter can be tilted from a vertical position to an angle with the ground.
  • the slag position and tilt angle can be measured with a converter tilt angle measuring device.
  • the converter slag in the converter can flow from the large furnace mouth of the converter into the slag pot on the slag pot trolley.
  • the image acquisition device can collect real-time images of the hot slag flow of the converter during the slag dumping process, and can transmit the collected real-time image data to the computer system.
  • the computer system may include a storage module, Image processing module, image recognition and calculation module, and control module.
  • the image processing module can process the real-time image of the hot slag flow, convert the real-time image of the hot slag flow into a grayscale image, and can binarize the grayscale image.
  • the storage module can store the real-time image of the hot slag flow transmitted by the image acquisition device and the real-time image processed by the image processing module.
  • the image recognition and calculation module can recognize the real-time image, determine the characteristic boundary of the hot slag flow, and calculate the area of the slag in the selected tracking area in real time.
  • the image recognition and calculation module can first determine a tracking area After the hot slag flow passes through the tracking area, the characteristic boundary of the hot slag flow is determined from the binarized image, and the area of the slag in the tracking area can be calculated in real time based on the characteristic boundary, which can realize the correction Dynamic tracking of hot slag flow.
  • the control module can be connected to the converter, the converter inclination device, the slag tank trolley, the image recognition and the calculation module.
  • the control module can also calculate the real-time position of the slag tank trolley according to the position model of the slag tank trolley, and input the real-time travel displacement of the slag tank trolley to the control system that controls the slag tank trolley.
  • the motor is controlled to drive the slag pot trolley to the target position determined according to the model, so that the slag pot on the slag pot trolley can accept the slag poured from the converter in real time.
  • the image acquisition device can be a visible light camera, an infrared camera, or a far-infrared camera, all of which can realize the acquisition converter.
  • the real-time image of the slag flow during the slag dumping process is stored by the storage module.
  • the storage module can store the files continuously recorded by the image acquisition device in digital format to facilitate subsequent processing.
  • the converter inclination angle measuring device for measuring the inclination angle of the converter may include an encoder or an inclinometer
  • the slag tank trolley may be provided with a slag tank trolley position detection device
  • the slag tank trolley position detection device may include non-contact Type rangefinder.
  • the slag tank trolley position detection device can be connected with the control module in the computer system to realize real-time monitoring of the position of the slag tank trolley, so that the slag tank trolley is always aligned with the hot slag flow.
  • Fig. 2 is a schematic flowchart of a method for fully automatic slag dumping of a converter provided by an embodiment of the application.
  • the method for fully automatic slag dumping of a converter according to the present invention can adopt the following contents:
  • the area of each pixel are summed to obtain the slag within the tracking area of S i, achieved within the area of the slag is calculated in real time tracking area.
  • the control module controls the real-time tilting angular velocity of the converter according to the ratio of the area of the slag in the tracking area to the area of the tracking area.
  • the real-time tilting angle of the converter is obtained according to the real-time tilting angular velocity.
  • the real-time position of the slag tank trolley is calculated, and the motor is controlled to drive the slag tank trolley to the target position to make the slag tank.
  • the slag tank on the trolley accepts the slag poured from the converter in real time.
  • the characteristic boundary of the hot slag flow based on image recognition
  • image boundary recognition methods known in the art can be used.
  • the real-time image of the hot slag flow can be converted into a grayscale image. Due to the poor environment of the slag dumping process, there is smoke and dust, and the image is not clear. Therefore, the grayscale image can be enhanced.
  • the existing technology can be used. Gradient sharpening method in the image enhancement. Then the gray image can be denoised and binarized.
  • the denoising can be done by using an image denoising algorithm based on discrete cosine transform, because the noise of the image is in the discrete cosine transform result. In the high frequency part, the amplitude is generally very small, so the noise suppression of the image can be achieved.
  • the binarization processing can be processed by a special function program, for example, metlab or openVC, or other methods known to those skilled in the art can be used.
  • the selected location of the tracking area can be on the path through which the hot slag flows, and can be selected with a fixed box, and then the characteristic boundary of the tracking area is determined.
  • the junction of the hot slag flow and the background can be used as the characteristic boundary.
  • a mathematical algorithm may be used to detect the characteristic boundary.
  • the boundary detection algorithm can use existing technologies, such as Laplace operator, Sobel operator, or Canny operator.
  • the real-time image In the step of scanning the real-time image line by pixel in the tracking area, summing the area of each pixel to obtain the area of the slag in the tracking area, the real-time image can be scanned line by line and pixel by pixel to obtain the entire image the hot slag stream identification value of each pixel position, and then tracking area may heat the slag flow state occupied by pixel summation, calculating slag in the tracking area of S i.
  • FIG. 3 is a schematic diagram of the operation flow of the system for fully automatic slag dumping of a converter provided by an embodiment of the application.
  • the position of the converter is in the vertical position, confirm that the slag tank trolley has been cleared at the starting position (ie 0), the converter terminates blowing, and the equipment and public auxiliary conditions of the relevant system (Including the equipment's hydraulic pressure, lubricating oil, etc.) meet the conditions for dumping slag, click the "Automatic slag dumping start" button, the converter will automatically tilt according to the tilting model, and the image acquisition device installed at the slag dumping site can real-time thermal state The video of the slag stream is recorded, and the signal is transmitted to the storage module of the computer system for digital continuous storage.
  • the equipment and public auxiliary conditions of the relevant system Including the equipment's hydraulic pressure, lubricating oil, etc.
  • ⁇ i ⁇ 0 + ⁇ i t(1), where ⁇ i represents the real-time tilting angle of the converter, ⁇ 0 represents the initial tilting angle of the converter, t represents the slag dumping time of the converter, and ⁇ i represents the real-time tilting angular velocity of the converter .
  • ⁇ i the real-time tilting angle of the converter
  • ⁇ 0 the initial tilting angle of the converter
  • t the slag dumping time of the converter
  • ⁇ i the real-time tilting angular velocity of the converter .
  • S i represents the area of the tracking area of the slag
  • S 0 represents the area of the tracking area
  • b Represents adjustment coefficient, which is in the range of 0 ⁇ b ⁇ 1.
  • the real-time position x i of the slag tank trolley can also be determined according to the formula (3) model:
  • x i x 0 + ⁇ i (3), where x 0 represents the initial position of walking; ⁇ represents the adjustment coefficient, which ranges from 0.01 to 0.1, the unit parameter is meters/degree (m/°), and ⁇ i represents The real-time tilt angle of the converter.
  • the slag tank can accurately receive the hot slag flow.
  • the converter is controlled to stop tilting and roll back. Stop slag dumping and send a signal to the motor that drives the converter to tilt. The motor drives the converter to start to roll back to the vertical position, and the automatic slag dumping ends.
  • the rollback can be controlled according to the formula (4) model:
  • ⁇ i ⁇ max - ⁇ i t(4), where ⁇ max represents the converter angle at the end of slag dumping, ⁇ i represents the angular velocity of the converter during reversing, t represents the time to raise the furnace, in s, and ⁇ i represents the real-time converter Tilt angle.
  • the tilt angle of the converter can be rotated freely within the range of 360°.
  • the definition of the positive or negative tilt angle or the position of the tilt angle varies according to the operating habits of each production line, but its setting does not affect the setting of the function model, that is to say ,
  • the function model has wide applicability and can be effectively applied to various production lines.
  • the fully automatic converter slag dumping method of the present invention can control the tilting angular velocity of the converter through the area change of the tracking area recognized by the image, and realize the automatic tilting of the converter; according to the real-time tilting of the converter By turning the angle, the slag tank trolley runs automatically, realizing the precise matching between the automatic tilting of the converter and the automatic traveling of the slag tank trolley.
  • the method is simple, accurate, safe and reliable, and replaces the manual operation method of the prior art, effectively improves the success rate of slag dumping, shortens the slag dumping time, and reduces the labor intensity of related operators, reduces the probability of accidents, and improves work environment.
  • the fully automatic converter slag dumping system of the present invention also has the above-mentioned advantages and beneficial effects.

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Abstract

Disclosed is a fully-automatic slag dumping method for a converter, comprising: collecting and storing a real-time image of a hot slag flow in a slag dumping process of the converter; determining a feature boundary of the hot slag flow on the basis of image recognition; selecting a tracking region in a path of the hot slag flow falling from a converter mouth to a slag pot; calculating the area of slags within the tracking region in real time; when the area of the slags within the tacking region is greater than a set detection threshold, controlling a real-time tilting angular velocity according to the ratio of the area of the slags within the tracking region to the area of the tracking region; calculating a real-time tilting angle of the converter and a real-time position of a slag pot trolley, and enabling the slag pot to receive the slags dumped from the converter in real time; and when the area of the slags within the tacking region is smaller than the set detection threshold, stopping tilting the converter and starting turning back the converter. In addition, further disclosed is a fully-automatic slag dumping system for a converter.

Description

一种转炉全自动倒渣的方法和系统Method and system for fully automatic slag dumping of converter 技术领域Technical field
本发明涉及一种倒渣方法和系统,尤其涉及一种转炉全自动倒渣的方法和系统。The invention relates to a slag dumping method and system, in particular to a converter fully automatic slag dumping method and system.
背景技术Background technique
目前在世界范围内,各大钢厂转炉冶炼基本都采用模型炼钢,实现吹炼这一过程的一键操作,且随着转炉自动出钢技术也纷纷投入使用,转炉的出钢过程也由人工操作的方式转变为自动操作。当转炉出钢完成后,还有一个关键步骤是将冶炼过程生成的转炉渣要倾倒出来,根据转炉的冶炼工艺不同,在下一炉兑铁水和废钢前都需要把转炉的炉渣全部或者部分倒出到渣罐(也称为渣包)里,通过渣罐台车运输到渣处理中心集中处理。At present, in the world, the converter smelting of major steel plants basically adopts model steelmaking, which realizes the one-key operation of the blowing process, and as the converter automatic tapping technology has been put into use, the tapping process of the converter is also changed. The way of manual operation is changed to automatic operation. After the converter steel is tapped, another key step is to dump the converter slag generated during the smelting process. Depending on the smelting process of the converter, all or part of the converter slag needs to be poured out before the molten iron and scrap are poured into the next furnace. In the slag tank (also called slag bag), it is transported to the slag processing center for centralized processing by the slag tank trolley.
通常转炉倒渣包括以下操作步骤:Usually converter slag dumping includes the following steps:
1)将渣罐台车开到承接炉渣位置;1) Drive the slag tank trolley to the position of receiving slag;
2)倾转转炉,转炉内的炉渣从转炉大炉口倾倒出来;2) The converter is tilted, and the slag in the converter is poured out from the large furnace mouth of the converter;
3)操作渣罐台车使得炉渣倒入车上的渣罐内;3) Operate the slag tank trolley so that the slag is poured into the slag tank on the truck;
4)根据钢种冶炼工艺要求,将转炉渣倾倒到渣罐内,倾倒完毕后,停止倾倒;4) According to the requirements of the steel smelting process, dump the converter slag into the slag pot, and stop the dumping after the dumping is completed;
5)回摇转炉到垂直位置,完成整个倒渣过程。5) Shake the converter back to the vertical position to complete the entire slag dumping process.
需要指出的是,由于炉渣的粘度与钢种冶炼特点和造渣工艺有关。炉渣的粘度不同,炉渣流出的速度和落点位置也就不同。因此在现有转炉倒渣步骤中,目前都是依靠人工操作转炉倾转,同时观察渣流的落点来移动渣罐台车位置,以确保转炉的倾转与渣罐台车的走行精准匹配。It should be pointed out that the viscosity of the slag is related to the characteristics of steel smelting and the slag making process. The viscosity of the slag is different, the speed of the slag flowing out and the location of the drop point are also different. Therefore, in the existing converter slag dumping steps, the manual operation of the converter tilting is currently used, while observing the falling point of the slag flow to move the position of the slag tank trolley to ensure that the tilting of the converter matches the movement of the slag tank trolley accurately. .
然而,这样的操作对操作工人的技术要求较高,存在由于操作工人操作不当导致炉渣倒到渣罐外面,引起安全事故的风险。此外,倒渣过程中会产生烟雾和喷溅,对于人员安全防护有较高的要求。However, such operations have high technical requirements for the operators, and there is a risk of safety accidents caused by the slag poured out of the slag pot due to improper operations of the operators. In addition, smoke and splashing will be generated during the slag dumping process, which has higher requirements for personnel safety protection.
公开号为CN106987675A,公开日为2017年7月28日,名称为“一种转炉 出钢过程的控制系统及控制方法”的中国专利文献公开了一种转炉出钢过程的控制方法和控制系统。在该专利文献所公开的技术方案中,通过采用钢包称重装置,转炉炉口监测装置,转炉炉壁耐材壁厚度监测装置,服务器,控制器,实现了转炉出钢过程的自动控制方法。避免了人工出钢过程中的随意性,测量准确率高,能够提高生产稳定性,提高钢水产量和质量。The publication number is CN106987675A, the publication date is July 28, 2017, and the Chinese patent document titled "A control system and control method for the converter tapping process" discloses a control method and control system for the converter tapping process. In the technical solution disclosed in this patent document, the automatic control method of the converter tapping process is realized by adopting a ladle weighing device, a converter furnace mouth monitoring device, a converter wall refractory wall thickness monitoring device, a server, and a controller. It avoids the randomness in the manual tapping process, has high measurement accuracy, can improve the stability of production, and improve the output and quality of molten steel.
此外,公开号为CN107099637A,公开日为2017年8月29日,名称为“转炉自动出钢控制方法及系统”的中国专利文献也公开了一种转炉出钢过程的控制方法和控制系统。在该专利文献所公开的技术方案中,通过按预设的每次摇炉角度控制转炉从初始出钢位置摇炉至出钢结束位置,并在每次摇炉结束后停留相应的出钢时间,实现自动化出钢,提高出钢效率,并避免炉渣随钢水混出,提高出钢质量。In addition, the publication number is CN107099637A, the publication date is August 29, 2017, and the Chinese patent document titled "Automatic converter tapping control method and system" also discloses a converter tapping process control method and control system. In the technical solution disclosed in the patent document, the converter is controlled from the initial tapping position to the tapping end position by controlling the converter according to the preset angle of each shaker, and the corresponding tapping time is stayed after the end of each shake. , Realize automatic tapping, improve tapping efficiency, avoid slag mixing with molten steel, and improve tapping quality.
需要说明的是,现有技术中并未涉及到转炉全自动倒渣技术,转炉自动倒渣是将转炉的热态炉渣从转炉的大炉口倒出,转炉自动出钢是将钢水从转炉的出钢口倒出。虽然两者都是自动倾转转炉,台车自动走行,有相似之处,但两种技术具有本质的不同。It should be noted that the prior art does not involve automatic converter slag dumping technology. The converter automatic slag dumping is to pour the hot slag of the converter from the large furnace mouth of the converter, and the converter automatic tapping is to remove the molten steel from the converter. The tap is poured out. Although both are automatic tilting converters and the trolley runs automatically, there are similarities, but the two technologies are essentially different.
在转炉自动出钢控制中,由于钢水是流体,出钢过程中,钢水单位时间的流量是连续可控的,而且钢流下落的曲线根据转炉的倾角和出钢口的结构也是可以根据流体力学计算,可以预先设定。In the automatic tapping control of the converter, since the molten steel is a fluid, the flow rate of molten steel per unit time is continuously controllable during the tapping process, and the falling curve of the steel flow can be based on the inclination angle of the converter and the structure of the tapping port according to fluid mechanics. Calculation can be preset.
而转炉自动倒渣过程中,热态转炉渣根据粘度不同一般分为A、B、C、D四种类型:A渣粘度最小,有流动性;D渣粘度最大,基本没有什么流动性。对于粘度大的炉渣,并不能实现连续流动,单位时间内的通渣量不确定,无法提前预知转炉出渣的角度,也无法提前设定渣罐台车的位置,因此需要采用新的技术来实现倒渣过程的转炉自动倾转和渣罐台车自动走行的精准动态控制。In the process of automatic converter slag dumping, hot converter slag is generally divided into four types: A, B, C, and D according to different viscosity: A slag has the smallest viscosity and has fluidity; D slag has the largest viscosity and basically has no fluidity. For slag with high viscosity, continuous flow cannot be realized, the amount of slag passing per unit time is uncertain, the angle of slag discharge from the converter cannot be predicted in advance, and the position of the slag tank trolley cannot be set in advance. Therefore, new technology is needed. Realize precise dynamic control of the automatic tilting of the converter and the automatic running of the slag tank trolley during the slag dumping process.
发明内容Summary of the invention
本发明的目的之一在于提供一种转炉全自动倒渣的方法,该转炉全自动倒渣的方法简单准确,安全可靠,适用性广泛,可以替代现有技术的人工操作方法,有效提高倒渣成功率,缩短倒渣时间,并且减少了相关操作人员的劳动强度,降低潜在的事故发生概率,改善工作环境。One of the objectives of the present invention is to provide a method for fully automatic slag dumping of a converter, which is simple, accurate, safe and reliable, and has wide applicability. It can replace manual operation methods in the prior art and effectively improve slag dumping. The success rate, shorten the time of dumping slag, and reduce the labor intensity of related operators, reduce the probability of potential accidents, and improve the working environment.
为了实现上述目的,本发明提出了一种转炉全自动倒渣的方法,包括:In order to achieve the above objective, the present invention proposes a method for fully automatic slag dumping of a converter, which includes:
采集并存储转炉倒渣过程中热态渣流的实时图像;Collect and store real-time images of the hot slag flow during the converter slag dumping process;
基于图像识别确定热态渣流的特征边界;Determine the characteristic boundary of the hot slag flow based on image recognition;
基于热态渣流的特征边界,在热态渣流从转炉炉口落到渣罐中的路径中选取跟踪区域;Based on the characteristic boundary of the hot slag flow, select the tracking area in the path of the hot slag flow falling from the furnace mouth to the slag pot;
实时计算所述跟踪区域内的炉渣的面积;Real-time calculation of the area of the slag in the tracking area;
当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积的比值,控制转炉的实时倾转角速度;并且根据所述实时倾转角速度计算转炉的实时倾转角度,并基于转炉的实时倾转角度,计算渣罐台车的实时位置,通过控制马达,驱动渣罐台车走行到目标位置,以使渣罐实时承接转炉倒出的炉渣;When the area of the slag in the tracking area is greater than the set detection threshold, the real-time tilting angular velocity of the converter is controlled according to the ratio of the area of the slag in the tracking area to the area of the tracking area; and according to the The real-time tilting angular velocity calculates the real-time tilting angle of the converter, and based on the real-time tilting angle of the converter, calculates the real-time position of the slag tank trolley. By controlling the motor, the slag tank trolley is driven to the target position, so that the slag tank can take over in real time. Slag poured from the converter;
当所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,停止转炉倾转并启动转炉回摇。When the area of the slag in the tracking area is less than or equal to the set detection threshold, stop the converter tilting and start the converter rollback.
需要说明的是,本技术方案中提及的“渣罐”也可以称为“渣包”,二者的概念是可以互换的。It should be noted that the "slag tank" mentioned in this technical solution can also be referred to as a "slag bag", and the concepts of the two are interchangeable.
在本发明所述的技术方案中,本发明所述的转炉全自动倒渣的方法,根据图像识别的结果来确定转炉自动倾转的角速度控制模型,并根据渣罐台车位置模型,控制渣罐台车的位置,以使渣罐台车始终位于渣流的冲击点范围内,实现转炉倒渣过程的自动倾倒始终与渣罐台车相配合,直至达到倒渣结束的条件时,停止倒渣并且抬炉。从而实现替代现有技术的人工操作方法,减少相关操作人员的劳动强度,降低事故发生概率,改善工作环境的作用。In the technical scheme of the present invention, the method for fully automatic slag dumping of the converter according to the present invention determines the angular velocity control model for the automatic tilting of the converter according to the result of image recognition, and controls the slag according to the position model of the slag tank trolley The position of the tank trolley so that the slag tank trolley is always within the range of the impact point of the slag flow, so that the automatic dumping of the converter slag dumping process is always coordinated with the slag tank trolley, and the dumping stops when the conditions for the end of slag dumping are reached Slag and lift the furnace. Thereby, it can replace the manual operation method of the prior art, reduce the labor intensity of related operators, reduce the probability of accidents, and improve the working environment.
进一步地,在本发明所述的转炉全自动倒渣的方法中,所述实时图像包括:可见光图像、红外图像和远红外图像中的一种。Further, in the method for fully automatic slag dumping of a converter according to the present invention, the real-time image includes one of a visible light image, an infrared image, and a far infrared image.
在本发明所述的技术方案中,热态渣流在流出时,具有相当高的温度,因此可以采用多种图像采集装置实现对实时图像的采集。In the technical scheme of the present invention, the hot slag stream has a relatively high temperature when it flows out, so a variety of image acquisition devices can be used to realize the acquisition of real-time images.
进一步地,在本发明所述的转炉全自动倒渣的方法中,对所述跟踪区域内的实时图像进行逐行逐像素扫描,对每个像素点的面积求和,以得到所述跟踪区域内的炉渣的面积。Further, in the method for fully automatic converter slag dumping of the present invention, the real-time image in the tracking area is scanned line by line and pixel by pixel, and the area of each pixel is summed to obtain the tracking area The area inside the slag.
进一步地,在本发明所述的转炉全自动倒渣的方法中,在转炉开始倾转倒渣,但尚未检测到热态渣流进入到所述跟踪区域之前,转炉的实时倾转角 速度ω i为设定的第一倾转角速度ω 1Further, in the method for fully automatic converter slag dumping of the present invention, before the converter starts to dump the slag, but before the hot slag flow enters the tracking area, the real-time tilting angular velocity ω i of the converter Is the set first tilt angular velocity ω 1 .
进一步地,在本发明所述的转炉全自动倒渣的方法中,当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,转炉的所述实时倾转角速度ω i根据下述模型来确定: Further, in the fully automatic converter slag dumping method of the present invention, when the area of the slag in the tracking area is greater than the set detection threshold, the real-time tilting angular velocity ω i of the converter is based on the following model to make sure:
Figure PCTCN2021082756-appb-000001
Figure PCTCN2021082756-appb-000001
其中,S i表示所述跟踪区域的炉渣的面积,S 0表示所述跟踪区域的面积,ω 1表示第一倾转角速度,b表示调节系数,其取值范围为0<b≤1。 Wherein, S i represents the area of the slag in the tracking area, S 0 represents the area of the tracking area, ω 1 represents the first tilt angular velocity, b represents the adjustment coefficient, and its value range is 0<b≤1.
进一步地,在本发明所述的转炉全自动倒渣的方法中,按照下述模型确定渣罐台车的实时位置x iFurther, in the method for fully automatic slag dumping of a converter according to the present invention, the real-time position x i of the slag tank trolley is determined according to the following model:
x i=x 0+βθ i x i = x 0 + βθ i
其中,x 0表示走行初始位置;β表示调节系数,其取值范围为0.01~0.1,单位参量为米/度;θ i=θ 0it,其中θ i表示转炉的实时倾转角度,θ 0表示转炉的初始倾转角度,ω i表示转炉的实时倾转角速度,t表示转炉倒渣时间。 Among them, x 0 represents the initial position of the traveling; β represents the adjustment coefficient, which ranges from 0.01 to 0.1, and the unit parameter is m/degree; θ i = θ 0i t, where θ i represents the real-time tilting angle of the converter , Θ 0 represents the initial tilting angle of the converter, ω i represents the real-time tilting angular velocity of the converter, and t represents the slag dumping time of the converter.
上述方案中,根据模型可以确定渣罐台车的实时位置x i,将渣罐台车的实时走行位移量(x i-x 0)发送给控制渣罐台车走行的控制系统,马达驱动渣罐台车走行到根据模型确定的目标位置x i,使得渣罐可以准确地承接热态渣流。 In the above scheme, the real-time position x i of the slag tank trolley can be determined according to the model, and the real-time travel displacement (x i -x 0 ) of the slag tank trolley is sent to the control system that controls the travel of the slag tank trolley, and the motor drives the slag tank. The tank trolley travels to the target position x i determined according to the model, so that the slag tank can accurately receive the hot slag flow.
相应地,本发明的另一目的在于提供转炉全自动倒渣的系统,使用该转炉全自动倒渣系统进行倒渣,除了可以替代现有技术的人工倒渣操作方法外,还可以有效提高倒渣成功率,缩短倒渣时间,提高倒渣的安全性,降低潜在的事故发生概率,改善工作环境。Correspondingly, another object of the present invention is to provide a converter full automatic slag dumping system, using the converter full automatic slag dumping system for slag dumping can not only replace the prior art manual slag dumping operation method, but also can effectively improve the dumping The success rate of slag dumping, shorten the time of dumping slag, improve the safety of dumping slag, reduce the probability of potential accidents, and improve the working environment.
为了实现上述目的,本发明提出了一种转炉全自动倒渣的系统,其包括:In order to achieve the above objective, the present invention proposes a system for fully automatic slag dumping of a converter, which includes:
转炉,用于执行倒渣动作;Converter, used to perform slag dumping action;
转炉倾角测量装置,用于测量转炉的倾转角度;Converter tilt angle measuring device, used to measure the tilt angle of the converter;
渣罐,设于渣罐台车上;The slag tank is set on the slag tank trolley;
渣罐台车位置检测装置,用于检测渣罐台车的实时位置;The slag tank trolley position detection device is used to detect the real-time position of the slag tank trolley;
图像采集装置,用于采集转炉倒渣过程中热态渣流的实时图像;Image acquisition device for acquiring real-time images of the hot slag flow during the slag dumping process of the converter;
图像处理模块,用于对所述实时图像进行处理;An image processing module for processing the real-time image;
存储模块,用于存储所述实时图像和/或经过图像处理模块处理的实时图像;The storage module is used to store the real-time image and/or the real-time image processed by the image processing module;
图像识别和计算模块,用于对实时图像进行识别以确定热态渣流的特征边界,并实时计算选定的跟踪区域内的炉渣的面积;The image recognition and calculation module is used to recognize the real-time image to determine the characteristic boundary of the hot slag flow, and calculate the area of the slag in the selected tracking area in real time;
控制模块,与所述转炉、转炉倾角测量装置、渣罐台车、渣罐台车位置检测装置、图像识别和计算模块分别连接,所述控制模块被设置为:当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积的比值,控制转炉的实时倾转角速度;并且根据所述实时倾转角速度,计算转炉的实时倾转角度,并基于转炉的实时倾转角度,计算渣罐台车的实时位置,以使渣罐实时承接转炉倒出的炉渣;当所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,控制转炉停止倾转并回摇,以停止倒渣。The control module is respectively connected with the converter, the converter inclination angle measuring device, the slag tank trolley, the slag tank trolley position detection device, the image recognition and calculation module, and the control module is set to: when the slag in the tracking area When the area is greater than the set detection threshold, the real-time tilting angular velocity of the converter is controlled according to the ratio of the slag area in the tracking area to the area of the tracking area; and the real-time tilting angular velocity of the converter is calculated according to the real-time tilting angular velocity. Real-time tilting angle, and based on the real-time tilting angle of the converter, calculate the real-time position of the slag pot trolley so that the slag pot can receive the slag poured from the converter in real time; when the area of the slag in the tracking area is less than or equal to the set When the threshold is detected, the converter is controlled to stop tilting and shake back to stop the slag dumping.
进一步地,在本发明所述的转炉全自动倒渣的系统中,上述图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机中的一种。Further, in the system for fully automatic slag dumping of a converter according to the present invention, the above-mentioned image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
进一步地,在本发明所述的转炉全自动倒渣的系统中,所述转炉倾角测量装置包括编码器或倾角仪。Further, in the converter full-automatic slag dumping system of the present invention, the converter inclination angle measuring device includes an encoder or an inclinometer.
进一步地,在本发明所述的转炉全自动倒渣的系统中,渣罐台车位置检测装置包括非接触式测距仪。Further, in the converter full-automatic slag dumping system of the present invention, the slag tank trolley position detection device includes a non-contact distance meter.
在上述方案中,在本发明所述的转炉全自动倒渣的系统中的渣罐台车位置检测装置可以包括非接触式测距仪,渣罐台车位置检测装置可以与控制模块连接,以实现对渣罐台车位置的实时监控,进而使得渣罐台车始终对准热态渣流。In the above solution, the slag tank trolley position detection device in the converter full-automatic slag dumping system of the present invention may include a non-contact distance meter, and the slag tank trolley position detection device may be connected to the control module to Realize the real-time monitoring of the position of the slag tank trolley, so that the slag tank trolley is always aligned with the hot slag flow.
相较于现有技术,本发明所述的安全可靠的转炉全自动倒渣的方法和系统具有如下所述的优点以及有益效果:Compared with the prior art, the safe and reliable method and system for fully automatic converter slag dumping of the present invention has the following advantages and beneficial effects:
本发明所述的转炉全自动倒渣的方法简单准确,安全可靠,适用性广泛,可以适用于各个生产线。除了可以替代现有技术的人工操作方法外,还可以有效提高倒渣成功率,缩短倒渣时间,减少了相关操作人员的劳动强度,降低潜在的事故发生概率,改善工作环境。The method for fully automatic slag dumping of the converter according to the present invention is simple, accurate, safe and reliable, has wide applicability, and can be applied to various production lines. In addition to replacing the manual operation method of the prior art, it can also effectively improve the success rate of slag dumping, shorten the slag dumping time, reduce the labor intensity of related operators, reduce the probability of potential accidents, and improve the working environment.
此外,本发明所述的转炉全自动倒渣的系统也同样具有上述的优点以及有益效果。In addition, the fully automatic converter slag dumping system of the present invention also has the above-mentioned advantages and beneficial effects.
附图说明Description of the drawings
图1为本申请实施方式提供的转炉全自动倒渣的方法的结构示意图;Fig. 1 is a schematic structural diagram of a method for fully automatic slag dumping of a converter according to an embodiment of the application;
图2为本申请实施方式提供的转炉全自动倒渣的方法的流程示意图;FIG. 2 is a schematic flow chart of a method for fully automatic slag dumping of a converter according to an embodiment of the application;
图3为本申请实施方式提供的转炉全自动倒渣的系统的操作流程示意图。FIG. 3 is a schematic diagram of the operation flow of the system for fully automatic slag dumping of a converter provided by an embodiment of the application.
具体实施方式Detailed ways
以下将根据本发明的具体实施例以及说明书附图对本发明所述的转炉全自动倒渣方法和系统作进一步的说明,但是该说明并不构成对本发明的不当限定。The following will further explain the converter fully automatic slag dumping method and system of the present invention according to the specific embodiments of the present invention and the accompanying drawings, but the description does not constitute an improper limitation of the present invention.
图1为本申请实施方式提供的转炉全自动倒渣的方法的结构示意图。Fig. 1 is a schematic structural diagram of a method for fully automatic slag dumping of a converter according to an embodiment of the application.
如图1所示,在本实施方式中,转炉可以用于执行倒渣动作,当转炉开始倒渣操作时,倾转转炉,使转炉可以从垂直位置倾转到与地面成一定角度的倒渣位置,倾转角度可以采用转炉倾角测量装置进行测量。As shown in Figure 1, in this embodiment, the converter can be used to perform the slag dumping action. When the converter starts the slag dumping operation, the converter is tilted so that the converter can be tilted from a vertical position to an angle with the ground. The slag position and tilt angle can be measured with a converter tilt angle measuring device.
当转炉倾转倒渣位置后,转炉中的转炉渣可以从转炉的大炉口中流入到渣罐台车上的渣罐内。其中,在执行倒渣操作时,图像采集装置可以采集转炉在倒渣过程中的热态渣流的实时图像,并且可以将采集到的实时图像数据传输至计算机系统,计算机系统可以包括存储模块、图像处理模块、图像识别和计算模块以及控制模块。When the converter is tilted to the slag dumping position, the converter slag in the converter can flow from the large furnace mouth of the converter into the slag pot on the slag pot trolley. Among them, when performing the slag dumping operation, the image acquisition device can collect real-time images of the hot slag flow of the converter during the slag dumping process, and can transmit the collected real-time image data to the computer system. The computer system may include a storage module, Image processing module, image recognition and calculation module, and control module.
其中,图像处理模块可以对热态渣流的实时图像进行处理,将热态渣流实时图像转换为灰度图,并可以对灰度图进行二值化处理。存储模块可以存储图像采集装置传输的热态渣流的实时图像以及经过图像处理模块处理后的实时图像。图像识别和计算模块可以对实时图像进行识别,确定热态渣流的特征边界,并实时计算选定的跟踪区域内的炉渣的面积,在使用时,图像识别和计算模块可以先确定一个跟踪区域,当热态渣流通过该跟踪区域后,从经过二值化处理的图像中确定热态渣流的特征边界,并可以基于该特征边界实时计算获得跟踪区域内的炉渣的面积,可以实现对热态渣流的动态跟踪。控制模块可以与转炉、转炉倾角装置、渣罐台车、图像识别和计算模块分别连接,可以基于热态渣流的实时变化,向转炉倾转的控制系统输出倾转的角 速度,自动控制转炉的倾转,同时控制模块也可以根据渣罐台车走行的位置模型,计算渣罐台车的实时位置,并向控制渣罐台车走行的控制系统输入渣罐台车的实时走行位移量,通过控制马达驱动渣罐台车走行到根据模型确定的目标位置,以使渣罐台车上的渣罐实时承接转炉倒出的炉渣。Among them, the image processing module can process the real-time image of the hot slag flow, convert the real-time image of the hot slag flow into a grayscale image, and can binarize the grayscale image. The storage module can store the real-time image of the hot slag flow transmitted by the image acquisition device and the real-time image processed by the image processing module. The image recognition and calculation module can recognize the real-time image, determine the characteristic boundary of the hot slag flow, and calculate the area of the slag in the selected tracking area in real time. When in use, the image recognition and calculation module can first determine a tracking area After the hot slag flow passes through the tracking area, the characteristic boundary of the hot slag flow is determined from the binarized image, and the area of the slag in the tracking area can be calculated in real time based on the characteristic boundary, which can realize the correction Dynamic tracking of hot slag flow. The control module can be connected to the converter, the converter inclination device, the slag tank trolley, the image recognition and the calculation module. Based on the real-time change of the hot slag flow, it can output the tilting angular velocity to the converter tilting control system to automatically control the converter's At the same time, the control module can also calculate the real-time position of the slag tank trolley according to the position model of the slag tank trolley, and input the real-time travel displacement of the slag tank trolley to the control system that controls the slag tank trolley. The motor is controlled to drive the slag pot trolley to the target position determined according to the model, so that the slag pot on the slag pot trolley can accept the slag poured from the converter in real time.
需要说明的是,由于热态渣流温度和颜色与周围环境的温度和颜色差别很大,图像采集装置可以是可见光摄像机,也可以是红外摄像机,还可以是远红外摄像机,都可以实现采集转炉倒渣过程中渣流的实时图像,由存储模块存储所采集到的实时图像,存储模块可以将图像采集装置连续记录的文件以数字格式存储,从而方便后续的处理。It should be noted that because the temperature and color of the hot slag stream are very different from the temperature and color of the surrounding environment, the image acquisition device can be a visible light camera, an infrared camera, or a far-infrared camera, all of which can realize the acquisition converter. The real-time image of the slag flow during the slag dumping process is stored by the storage module. The storage module can store the files continuously recorded by the image acquisition device in digital format to facilitate subsequent processing.
在一些实施方式中,测量转炉倾转角度的转炉倾角测量装置可以包括编码器或倾角仪,渣罐台车可以设有渣罐台车位置检测装置,渣罐台车位置检测装置可以包括非接触式测距仪。渣罐台车位置检测装置可以与计算机系统中的控制模块连接,以实现对渣罐台车位置的实时监控,进而使得渣罐台车始终对准热态渣流。In some embodiments, the converter inclination angle measuring device for measuring the inclination angle of the converter may include an encoder or an inclinometer, the slag tank trolley may be provided with a slag tank trolley position detection device, and the slag tank trolley position detection device may include non-contact Type rangefinder. The slag tank trolley position detection device can be connected with the control module in the computer system to realize real-time monitoring of the position of the slag tank trolley, so that the slag tank trolley is always aligned with the hot slag flow.
图2为本申请实施方式提供的转炉全自动倒渣的方法的流程示意图。Fig. 2 is a schematic flowchart of a method for fully automatic slag dumping of a converter provided by an embodiment of the application.
如图2所示,在该实施方式中,本发明所述的转炉全自动倒渣的方法可以采用如下内容:As shown in FIG. 2, in this embodiment, the method for fully automatic slag dumping of a converter according to the present invention can adopt the following contents:
采集并存储转炉倒渣过程中热态渣流的实时图像;Collect and store real-time images of the hot slag flow during the converter slag dumping process;
基于图像识别确定热态渣流的特征边界;Determine the characteristic boundary of the hot slag flow based on image recognition;
基于热态渣流的特征边界,在热态渣流从转炉炉口落到渣罐中的路径中选取跟踪区域;Based on the characteristic boundary of the hot slag flow, select the tracking area in the path of the hot slag flow falling from the furnace mouth to the slag pot;
对该跟踪区域的实时图像进行逐行逐像素扫描,将每个像素点的面积求和,以得到跟踪区域内的炉渣的面积S i,实现了实时计算跟踪区域内的炉渣的面积。 For the real-time image tracking area progressive scan pixel by pixel, the area of each pixel are summed to obtain the slag within the tracking area of S i, achieved within the area of the slag is calculated in real time tracking area.
当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积的比值,控制模块控制转炉的实时倾转角速度。根据所述实时倾转角速度获得转炉的实时倾转角度,基于转炉的实时倾转角度,计算渣罐台车的实时位置,通过控制马达,驱动渣罐台车走行到目标位置,以使渣罐台车上的渣罐实时承接转炉倒出的炉渣。When the area of the slag in the tracking area is greater than the set detection threshold, the control module controls the real-time tilting angular velocity of the converter according to the ratio of the area of the slag in the tracking area to the area of the tracking area. The real-time tilting angle of the converter is obtained according to the real-time tilting angular velocity. Based on the real-time tilting angle of the converter, the real-time position of the slag tank trolley is calculated, and the motor is controlled to drive the slag tank trolley to the target position to make the slag tank The slag tank on the trolley accepts the slag poured from the converter in real time.
根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积达到最大值, 确定停止倒渣时刻,转炉自动停止倾转;According to the area of the slag in the tracking area and the area of the tracking area reaching the maximum value, determine the moment to stop slag dumping, and the converter automatically stops tilting;
其中,当所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,停止转炉倾转并启动转炉回摇。Wherein, when the area of the slag in the tracking area is less than or equal to the set detection threshold, stop the converter tilting and start the converter rollback.
启动转炉自动回摇,根据设定的回摇模型,进行抬炉,直到转炉回到垂直位置,全自动倒渣结束。Start the automatic reversal of the converter, and raise the furnace according to the set reversal model until the converter returns to the vertical position, and the automatic slag dumping ends.
另外,需要注意的是,基于图像识别确定热态渣流的特征边界,可以采用本领域内已知的多种图像边界识别方法,在本实施例中,采用的只是其中一个可实施的方法。例如,可以将热态渣流的实时图像转换为灰度图,由于倒渣过程的环境差,有烟尘,图像并不清晰,因而,可以对灰度图进行图像增强,例如可以采用现有技术中的梯度锐化方法进行图像增强。随后可以对灰度图进行去噪声处理和二值化处理,其中,去噪声处理可以采用基于离散余弦变换的图像去噪算法进行去噪声处理,因为图像的噪声在离散余弦变换结果中处在其高频部分,幅值一般很小,因而,可以实现图像的噪声抑制。二值化处理可以采用专门的函数程序进行处理,例如可以采用metlab或是openVC,或是本领域内技术人员知晓的其他方式。In addition, it should be noted that to determine the characteristic boundary of the hot slag flow based on image recognition, a variety of image boundary recognition methods known in the art can be used. In this embodiment, only one of the practicable methods is used. For example, the real-time image of the hot slag flow can be converted into a grayscale image. Due to the poor environment of the slag dumping process, there is smoke and dust, and the image is not clear. Therefore, the grayscale image can be enhanced. For example, the existing technology can be used. Gradient sharpening method in the image enhancement. Then the gray image can be denoised and binarized. The denoising can be done by using an image denoising algorithm based on discrete cosine transform, because the noise of the image is in the discrete cosine transform result. In the high frequency part, the amplitude is generally very small, so the noise suppression of the image can be achieved. The binarization processing can be processed by a special function program, for example, metlab or openVC, or other methods known to those skilled in the art can be used.
需要说明的是,跟踪区域的选取位置可以在热态渣流流经的路径上,并且可以用固定的方框选定,然后确定跟踪区域的特征边界。It should be noted that the selected location of the tracking area can be on the path through which the hot slag flows, and can be selected with a fixed box, and then the characteristic boundary of the tracking area is determined.
由于热态渣流颜色和温度与背景环境的温度和颜色差别很大,可以将热态渣流与背景交界位置作为特征边界。在基于图像识别以确定渣流的特征边界的步骤中,为了准确确定边界位置,可以采用数学算法对特征边界进行检测。边界检测的算法可以采用现有技术,如Laplace算子、Sobel算子或Canny算子。在对该跟踪区域内的实时图像进行逐行逐像素扫描,将每个像素点的面积求和,得到跟踪区域的炉渣的面积步骤中,可以对实时图像进行逐行逐像素扫描,获得整个图像上各个像素点的热态渣流位置识别值,进而可以对跟踪区域内热态渣流所占像素求和,算出在该跟踪区域内炉渣的面积S iSince the color and temperature of the hot slag flow are very different from the temperature and color of the background environment, the junction of the hot slag flow and the background can be used as the characteristic boundary. In the step of determining the characteristic boundary of the slag flow based on image recognition, in order to accurately determine the position of the boundary, a mathematical algorithm may be used to detect the characteristic boundary. The boundary detection algorithm can use existing technologies, such as Laplace operator, Sobel operator, or Canny operator. In the step of scanning the real-time image line by pixel in the tracking area, summing the area of each pixel to obtain the area of the slag in the tracking area, the real-time image can be scanned line by line and pixel by pixel to obtain the entire image the hot slag stream identification value of each pixel position, and then tracking area may heat the slag flow state occupied by pixel summation, calculating slag in the tracking area of S i.
图3为本申请实施方式提供的转炉全自动倒渣的系统的操作流程示意图。FIG. 3 is a schematic diagram of the operation flow of the system for fully automatic slag dumping of a converter provided by an embodiment of the application.
如图3所示,在本实施方式中,转炉位置在垂直位置,确认渣罐台车已经在起始位置清零(即0位),转炉终止吹炼,并且相关系统的设备及公辅条件(包括设备的液压、润滑油等状态正常)满足倒渣条件,点击“自动倒 渣开始”按钮,转炉根据倾转模型,自动倾转,在倒渣处安装的图像采集装置可以实时将热态渣流的视频记录下来,并将信号传输到计算机系统的存储模块进行数字化连续存储。As shown in Figure 3, in this embodiment, the position of the converter is in the vertical position, confirm that the slag tank trolley has been cleared at the starting position (ie 0), the converter terminates blowing, and the equipment and public auxiliary conditions of the relevant system (Including the equipment's hydraulic pressure, lubricating oil, etc.) meet the conditions for dumping slag, click the "Automatic slag dumping start" button, the converter will automatically tilt according to the tilting model, and the image acquisition device installed at the slag dumping site can real-time thermal state The video of the slag stream is recorded, and the signal is transmitted to the storage module of the computer system for digital continuous storage.
在该实施方式中,可以具体按照如下内容实施:In this implementation manner, it can be specifically implemented as follows:
在进行转炉倒渣操作时,按下转炉“自动倒渣”按钮,转炉自动倾转,转炉的倾转角度根据公式(1)的模型确定:During the converter slag dumping operation, press the converter "auto slag dumping" button, the converter will automatically tilt, the tilt angle of the converter is determined according to the model of formula (1):
θ i=θ 0it(1),其中θ i表示转炉的实时倾转角度,θ 0表示转炉的初始倾转角度,t表示转炉倒渣时间,ω i表示转炉的实时倾转角速度。当转炉垂直时,θ 0=0,此时,转炉以ω 1角速度开始倾转,转炉倾转角度为θ 1=ω 1t。 θ i0i t(1), where θ i represents the real-time tilting angle of the converter, θ 0 represents the initial tilting angle of the converter, t represents the slag dumping time of the converter, and ω i represents the real-time tilting angular velocity of the converter . When the converter is vertical, θ 0 =0. At this time, the converter starts to tilt at an angular velocity of ω 1 , and the tilt angle of the converter is θ 11 t.
实时计算跟踪区域内的炉渣的面积,当有热态渣流从转炉炉口流出后,进入到该跟踪区域内,此时用图像识别方法可以计算出该跟踪区域内的炉渣的面积S iCalculated in real time tracking of the slag in the region of the area, when there is hot slag flow out from the converter mouth, enters into the tracking area, this time can be calculated within the slag S i tracking area of the image recognition method.
当检测到S i>S min时,说明有热态渣流流入到跟踪区域内。其中,S min表示设定的检测阈值,技术人员可以根据实际应用中的需要选取和设定相应的S min。此时转炉的倾转角速度ω i由公式(2)模型确定: When S i > S min is detected, it indicates that a hot slag flow has flowed into the tracking area. Among them, S min represents the set detection threshold, and the technician can select and set the corresponding S min according to the needs in the actual application. At this time, the tilting angular velocity ω i of the converter is determined by the formula (2) model:
Figure PCTCN2021082756-appb-000002
Figure PCTCN2021082756-appb-000002
其中,S i表示跟踪区域的炉渣的面积,S 0表示跟踪区域的面积;b表示调节系数,其取值范围为0<b≤1。 Where, S i represents the area of the tracking area of the slag, S 0 represents the area of the tracking area; b. Represents adjustment coefficient, which is in the range of 0 <b≤1.
此外,渣罐台车的实时位置x i也可以根据公式(3)模型确定: In addition, the real-time position x i of the slag tank trolley can also be determined according to the formula (3) model:
x i=x 0+βθ i(3),其中,x 0表示走行初始位置;β表示调节系数,其取值范围为0.01~0.1,单位参量为米/度(m/°),θ i表示转炉的实时倾转角度。 x i = x 0 + βθ i (3), where x 0 represents the initial position of walking; β represents the adjustment coefficient, which ranges from 0.01 to 0.1, the unit parameter is meters/degree (m/°), and θ i represents The real-time tilt angle of the converter.
根据模型确定渣罐台车的实时位置x i,将渣罐台车的实时走行位移量(x i-x 0)发送给控制渣罐台车走行的控制系统,马达驱动渣罐台车走行到根据模型确定的目标位置x i,使得渣罐可以准确地承接热态渣流。 Determine the real-time position x i of the slag tank trolley according to the model, and send the real-time travel displacement (x i -x 0 ) of the slag tank trolley to the control system that controls the slag tank trolley, and the motor drives the slag tank trolley to travel to According to the target position x i determined by the model, the slag tank can accurately receive the hot slag flow.
当检测的跟踪区域内的炉渣的面积到达最大值后,然后该面积会逐渐减少,所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,控制转炉停止倾转并回摇,以停止倒渣,将信号发给驱动转炉倾转的马达,马达驱动转炉开始回摇到垂直位置,自动倒渣结束。回摇可以根据公式(4)模型进行控 制:When the area of the slag in the detected tracking area reaches the maximum value, then the area will gradually decrease. When the area of the slag in the tracking area is less than or equal to the set detection threshold, the converter is controlled to stop tilting and roll back. Stop slag dumping and send a signal to the motor that drives the converter to tilt. The motor drives the converter to start to roll back to the vertical position, and the automatic slag dumping ends. The rollback can be controlled according to the formula (4) model:
θ i=θ maxit(4),其中,θ max表示倒渣结束的转炉角度,ω i表示回摇时转炉角速度,t表示抬炉时间,单位为s,θ i表示转炉的实时倾转角度。 θ imaxi t(4), where θ max represents the converter angle at the end of slag dumping, ω i represents the angular velocity of the converter during reversing, t represents the time to raise the furnace, in s, and θ i represents the real-time converter Tilt angle.
需要说明的是,本领域内技术人员根据各工厂的转炉容量、结构以及操作工艺设置转炉的倾转角速度ω i的数值。转炉的倾转角度可以在360°范围内自由旋转,倾转角度正负或倾转角度位置定义根据各个生产线上的操作习惯各有不同,但其设置并不影响函数模型的设置,也就是说,该函数模型适用性广,可以有效适用于各个生产线。 It should be noted that those skilled in the art set the value of the tilting angular velocity ω i of the converter according to the converter capacity, structure, and operation process of each factory. The tilt angle of the converter can be rotated freely within the range of 360°. The definition of the positive or negative tilt angle or the position of the tilt angle varies according to the operating habits of each production line, but its setting does not affect the setting of the function model, that is to say , The function model has wide applicability and can be effectively applied to various production lines.
综上所述可以看出,本发明所述的转炉全自动倒渣的方法可以通过图像识别的跟踪区域的面积变化来控制转炉的倾转角速度,实现转炉的自动倾转;根据转炉的实时倾转角度,渣罐台车自动走行,实现了转炉自动倾转与渣罐台车自动走行的精准匹配。该方法操作简单准确,安全可靠,替代了现有技术的人工操作方法,有效提高倒渣成功率,缩短倒渣时间,并且减少了相关操作人员的劳动强度,降低了事故发生概率,改善了工作环境。In summary, it can be seen that the fully automatic converter slag dumping method of the present invention can control the tilting angular velocity of the converter through the area change of the tracking area recognized by the image, and realize the automatic tilting of the converter; according to the real-time tilting of the converter By turning the angle, the slag tank trolley runs automatically, realizing the precise matching between the automatic tilting of the converter and the automatic traveling of the slag tank trolley. The method is simple, accurate, safe and reliable, and replaces the manual operation method of the prior art, effectively improves the success rate of slag dumping, shortens the slag dumping time, and reduces the labor intensity of related operators, reduces the probability of accidents, and improves work environment.
此外,本发明所述的转炉全自动倒渣系统也同样具有上述的优点以及有益效果。In addition, the fully automatic converter slag dumping system of the present invention also has the above-mentioned advantages and beneficial effects.
需要说明的是,本发明的保护范围中现有技术部分并不局限于本申请文件所给出的实施例,所有不与本发明的方案相矛盾的现有技术,包括但不局限于在先专利文献、在先公开出版物,在先公开使用等等,都可纳入本发明的保护范围。It should be noted that the prior art part of the protection scope of the present invention is not limited to the embodiments given in this application document, and all prior art that does not contradict the solution of the present invention includes but is not limited to the previous Patent documents, prior publications, prior publications, etc. can all be included in the protection scope of the present invention.
此外,本案中各技术特征的组合方式并不限本案权利要求中所记载的组合方式或是具体实施例所记载的组合方式,本案记载的所有技术特征可以以任何方式进行自由组合或结合,除非相互之间产生矛盾。In addition, the combination of various technical features in this case is not limited to the combination described in the claims of this case or the combination described in the specific embodiments. All technical features described in this case can be freely combined or combined in any way, unless Contradictions arise between each other.
还需要注意的是,以上所列举的实施例仅为本发明的具体实施例。显然本发明不局限于以上实施例,随之做出的类似变化或变形是本领域技术人员能从本发明公开的内容直接得出或者很容易便联想到的,均应属于本发明的保护范围。It should also be noted that the above-listed embodiments are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and the subsequent similar changes or modifications are those skilled in the art can directly derive or easily associate from the disclosure of the present invention, and they should all fall within the protection scope of the present invention. .

Claims (10)

  1. 一种转炉全自动倒渣的方法,其特征在于,包括:A method for fully automatic slag dumping of a converter is characterized in that it comprises:
    采集并存储转炉倒渣过程中热态渣流的实时图像;Collect and store real-time images of the hot slag flow during the converter slag dumping process;
    基于图像识别确定热态渣流的特征边界;Determine the characteristic boundary of the hot slag flow based on image recognition;
    基于热态渣流的特征边界,在热态渣流从转炉炉口落到渣罐中的路径中选取跟踪区域;Based on the characteristic boundary of the hot slag flow, select the tracking area in the path of the hot slag flow falling from the furnace mouth to the slag pot;
    实时计算所述跟踪区域内的炉渣的面积;Real-time calculation of the area of the slag in the tracking area;
    当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积的比值,控制转炉的实时倾转角速度;并且根据所述实时倾转角速度计算转炉的实时倾转角度,并基于转炉的实时倾转角度,计算渣罐台车的实时位置,通过控制马达驱动渣罐台车走行到目标位置,以使渣罐实时承接转炉倒出的炉渣;When the area of the slag in the tracking area is greater than the set detection threshold, the real-time tilting angular velocity of the converter is controlled according to the ratio of the area of the slag in the tracking area to the area of the tracking area; and according to the Real-time tilting angular velocity calculates the real-time tilting angle of the converter, and based on the real-time tilting angle of the converter, calculates the real-time position of the slag tank trolley, and drives the slag tank trolley to the target position by controlling the motor, so that the slag tank can take the converter in real time Poured slag;
    当所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,停止转炉倾转并启动转炉回摇。When the area of the slag in the tracking area is less than or equal to the set detection threshold, stop the converter tilting and start the converter rollback.
  2. 如权利要求1所述的转炉全自动倒渣的方法,其特征在于,所述实时图像包括:可见光图像、红外图像和远红外图像中的一种。The method for fully automatic slag dumping of a converter according to claim 1, wherein the real-time image includes one of a visible light image, an infrared image, and a far-infrared image.
  3. 如权利要求1所述的转炉全自动倒渣的方法,其特征在于,在所述实时计算所述跟踪区域内的炉渣的面积步骤中,对所述跟踪区域内的实时图像进行逐行逐像素扫描,将每个像素点的面积求和,以得到所述跟踪区域内的炉渣的面积。The method for fully automatic slag dumping of a converter according to claim 1, wherein in the step of calculating the area of slag in the tracking area in real time, the real-time image in the tracking area is processed line by line and pixel by pixel. Scan, and sum the area of each pixel to obtain the area of the slag in the tracking area.
  4. 如权利要求1所述的转炉全自动倒渣的方法,其特征在于,在转炉开始倾转倒渣,但热态渣流进入到所述跟踪区域之前,转炉的实时倾转角速度ω i为设定的第一倾转角速度ω 1The method for fully automatic slag dumping of a converter according to claim 1, wherein the real-time tilting angular velocity ω i of the converter is set to Set the first tilt angular velocity ω 1 .
  5. 如权利要求4所述的转炉全自动倒渣的方法,其特征在于,当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,转炉的所述实时倾转角速度ω i根据下述模型来确定: The method for fully automatic slag dumping of a converter according to claim 4, characterized in that, when the area of the slag in the tracking area is greater than a set detection threshold, the real-time tilting angular velocity ω i of the converter is based on the following Model to determine:
    Figure PCTCN2021082756-appb-100001
    Figure PCTCN2021082756-appb-100001
    其中,S i表示所述跟踪区域的炉渣的面积,S 0表示所述跟踪区域的 面积;b表示调节系数,其取值范围为0<b≤1。 Where, S i represents the area of the tracking area of the slag, S 0 represents the area of a region tracking; B represents a multiplier, which in the range of 0 <b≤1.
  6. 如权利要求5所述的转炉全自动倒渣的方法,其特征在于,按照下述模型确定渣罐台车的实时位置x iThe method for fully automatic slag dumping of a converter according to claim 5, characterized in that the real-time position x i of the slag tank trolley is determined according to the following model:
    x i=x 0+βθ i x i = x 0 + βθ i
    其中,x 0表示走行初始位置;β表示调节系数,其取值范围为0.01~0.1;θ i=θ 0it,其中θ i表示转炉的实时倾转角度,θ 0表示转炉的初始倾转角度,t表示转炉倒渣时间。 Among them, x 0 represents the initial position of the traveling; β represents the adjustment coefficient, and its value range is 0.01~0.1; θ i = θ 0i t, where θ i represents the real-time tilting angle of the converter, and θ 0 represents the initial converter's initial position. Tilting angle, t represents the slag dumping time of the converter.
  7. 一种转炉全自动倒渣的系统,其特征在于,包括:A system for fully automatic slag dumping of a converter is characterized in that it comprises:
    转炉,用于执行倒渣动作;Converter, used to perform slag dumping action;
    转炉倾角测量装置,用于测量所述转炉的倾转角度;A converter tilt angle measuring device for measuring the tilt angle of the converter;
    渣罐,设于渣罐台车上;The slag tank is set on the slag tank trolley;
    渣罐台车位置检测装置,用于检测渣罐台车的实时位置;The slag tank trolley position detection device is used to detect the real-time position of the slag tank trolley;
    图像采集装置,用于采集转炉倒渣过程中热态渣流的实时图像;Image acquisition device for acquiring real-time images of the hot slag flow during the slag dumping process of the converter;
    图像处理模块,用于对所述实时图像进行处理;An image processing module for processing the real-time image;
    存储模块,用于存储所述实时图像和/或经过图像处理模块处理的实时图像;The storage module is used to store the real-time image and/or the real-time image processed by the image processing module;
    图像识别和计算模块,用于对实时图像进行识别以确定热态渣流的特征边界,并实时计算选定的跟踪区域内的炉渣的面积;The image recognition and calculation module is used to recognize the real-time image to determine the characteristic boundary of the hot slag flow, and calculate the area of the slag in the selected tracking area in real time;
    控制模块,与所述转炉、转炉倾角测量装置、渣罐台车、渣罐台车位置检测装置、图像识别和计算模块分别连接,所述控制模块被设置为:当所述跟踪区域内的炉渣的面积大于设定的检测阈值时,根据所述跟踪区域内的炉渣的面积与所述跟踪区域的面积的比值,控制转炉的实时倾转角速度;并且根据所述实时倾转角速度,计算转炉的实时倾转角度,并基于转炉的实时倾转角度,计算渣罐台车的实时位置,以使渣罐实时承接转炉倒出的炉渣;当所述跟踪区域内的炉渣的面积小于等于设定的检测阈值时,控制转炉停止倾转并回摇,以停止倒渣。The control module is respectively connected with the converter, the converter inclination angle measuring device, the slag tank trolley, the slag tank trolley position detection device, the image recognition and calculation module, and the control module is set to: when the slag in the tracking area When the area is greater than the set detection threshold, the real-time tilting angular velocity of the converter is controlled according to the ratio of the slag area in the tracking area to the area of the tracking area; and the real-time tilting angular velocity of the converter is calculated according to the real-time tilting angular velocity. Real-time tilting angle, and based on the real-time tilting angle of the converter, calculate the real-time position of the slag pot trolley so that the slag pot can receive the slag poured from the converter in real time; when the area of the slag in the tracking area is less than or equal to the set When the threshold is detected, the converter is controlled to stop tilting and shake back to stop the slag dumping.
  8. 如权利要求7所述的转炉全自动倒渣的系统,其特征在于,所述图像采集装置包括可见光摄像机、红外摄像机以及远红外摄像机中的一种。The system for fully automatic slag dumping of a converter according to claim 7, wherein the image acquisition device includes one of a visible light camera, an infrared camera, and a far infrared camera.
  9. 如权利要求7所述的转炉全自动倒渣的系统,其特征在于,所述转炉倾角测量装置包括编码器或倾角仪。8. The fully automatic converter slag dumping system of claim 7, wherein the converter inclination angle measuring device comprises an encoder or an inclinometer.
  10. 如权利要求7所述的转炉全自动倒渣的系统,其特征在于,所述渣罐台车位置检测装置包括非接触式测距仪。8. The system for fully automatic slag dumping of a converter according to claim 7, wherein the slag tank trolley position detection device comprises a non-contact distance meter.
PCT/CN2021/082756 2020-03-26 2021-03-24 Fully-automatic slag dumping method and system for converter WO2021190568A1 (en)

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