CN103170610A - Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device - Google Patents
Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device Download PDFInfo
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- CN103170610A CN103170610A CN2013101225879A CN201310122587A CN103170610A CN 103170610 A CN103170610 A CN 103170610A CN 2013101225879 A CN2013101225879 A CN 2013101225879A CN 201310122587 A CN201310122587 A CN 201310122587A CN 103170610 A CN103170610 A CN 103170610A
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Abstract
The invention relates to a device for casting an anode copper mould by using a dual-mode disk casting machine tundish and a casting method applicable to the device. Two sides of the dual-mode disk casting machine are provided with a pair of anode plate casting openings which are symmetrically arranged; a copper mould casting opening is arranged at a place 1700mm away from the right-side anode plate casting opening; copper fluid flows from an anode furnace into the tundish with a tilting device through a chute; when the copper fluid flows to a position indicating 1/3-1/2 of the volume of the tundish, the tundish tilts by an angle within 0-48.5 DEG C and the copper fluid is cast into the copper anode plate copper mould casting mould; when the copper fluid is filled in the copper anode plate copper mould casting mould and cooled for 6-15 minutes, the copper anode plate copper mould casting mould is hoisted to a safe area by a crane and the mould is removed, and then the copper anode plate copper mould is fed to a copper mould cooling plant by a forklift for natural cooling. By using the casting method, the procedure of casting copper moulds does not need to be separately set, impurity is avoided when the copper fluid is cast, the production cost is low, the efficiency is high, and the quality of the copper mould is good.
Description
Technical field
The present invention relates to a kind of device and method of manufactured copper positive plate mold, specifically a kind of device and casting method thereof that utilizes bimodulus disc casting machine trough casting anode copper mold.
Background technology
In copper pyrometallurgy technique, the copper anode plate mold is very important casting process equipment, and its direct relation quality and the casting cost of anode copper.Present both at home and abroad mainly cylinder iron mould, steel mould and three kinds of materials of copper mold of copper anode plate mold.(1) pig mold thermal conductivity, corrosion-resistant, when cast temperature is too high, the Fe in pig mold
3C will with remaining Cu in copper liquid
2The O effect makes the casting wall produce plaque, and the CO that emits also will increase the porosity of anode copper, and, because the effect of thermal stress and shrinkage stress cracks, affect service life in the pig mold use procedure; (2) steel mould has heat endurance preferably, but the steel mould source is difficult, needs to buy to special manufacturer, and expensive, use cost is higher; (3) the copper mold thermal conductivity is good, in casting cycle not with the effect of copper liquid, corrosion resistance and Heat stability is good, high life.Copper mold must professional founder not cast, can be by the mold voluntarily of copper smelter in company, and useless mould also can in time melt down remelting, and production cost is lower, is the first-selection of copper anode mould.
Copper anode plate copper mold casting method manufacturing commonly used at present, common practices is to complete or reduce when copper liquid reduction to open the casting of slag-drip opening copper when proceeding to 1/3～1/2, this method needs to increase separately the operation of one cast copper mould, extended the production time, and copper liquid often has been with many impurity when slag notch flows out, and affects copper anode plate copper mold service life.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of device and casting method thereof that utilizes bimodulus disc casting machine trough casting anode copper mold is provided, make the copper anode plate mold with copper mold, and utilize bimodulus disc casting machine trough casting copper anode plate copper mold.The method need not to arrange separately the operation of casting copper mold, can incidental impurities during cast copper liquid, and production cost is low, and efficient is high, and the copper mold quality is good.
the present invention is achieved through the following technical solutions above-mentioned purpose: a kind of device that utilizes bimodulus disc casting machine trough casting anode copper mold, comprise anode furnace, chute, bimodulus casting disc systems, tundish, copper anode plate copper mold casting mould, Central Control Room, crane, between fork truck and copper mold cooling vehicle, described bimodulus casting disc systems is placed in the anode furnace the place ahead in casting workshop, chute is between anode furnace and bimodulus casting disc systems, tundish is arranged on tundish support between bimodulus casting disc systems, copper anode plate copper mold casting mould is positioned at below tundish copper mold casting gate, Central Control Room is positioned at bimodulus casting disc systems side and a side relative with tundish, crane is arranged on casting plant building beam, be located between the copper mold cooling vehicle by the workshop of casting, be provided with the fork truck passage with the workshop of casting between the copper mold cooling vehicle, fork truck runs between fork truck operation passage travels to and fro between between casting workshop and copper mold cooling vehicle.
Described copper mold casting mould is positioned at 150mm place, tundish copper mold casting gate below, and when tundish tilts to maximum angle, copper mold casting gate bottom is 90～110mm to the distance of mould gate.
Described tundish both sides are provided with outside a pair of symmetrical positive plate casting gate of installing, a copper mold casting gate also is equipped with at positive plate casting gate 1700mm place apart from the right side, the copper mold casting gate is trapezoidal shape, copper mold casting gate upper base hem width 350mm, hem width 500mm goes to the bottom, be highly 480mm, positive plate casting gate and copper mold casting gate are equipped with up and down door.
a kind ofly be applicable to the described casting method that utilizes the device of bimodulus disc casting machine trough casting anode copper mold, the up and down door of copper mold casting gate in front opening bimodulus disc casting machine tundish comprises the steps: to cast, close the up and down door of positive plate casting gate with copper mold casting gate the same side, copper liquid flows out from anode furnace, flow in tundish with reclining device by chute, until copper liquid to 1/3 of tundish volume～1/2 o'clock, open switch in Central Control Room, tundish begins to vert in 0 °～48.5 ° angular ranges and pour into copper liquid in copper anode plate copper mold casting mould, control the flow velocity of copper liquid by the tilt angle of adjusting tundish, when copper liquid is full of copper anode plate copper mold casting mould die cavity, close the Central Control Room switch, tundish returns to horizontal holding fix, close the up and down door of tundish copper mold casting gate, open the up and down door of anode copper casting mouth, tundish begins alternately the positive plate of casting in both sides bimodulus casting disc systems, after cooling 6～15 minutes of copper anode plate copper mold, crane hangs copper anode plate copper mold casting mould and removes mould toward the safety zone, by fork truck, the copper anode plate copper mold is delivered to again and carried out natural aging treatment between the copper mold cooling vehicle, crane is cast below ready another copper anode plate copper mold casting mould is winched to the copper mold casting gate afterwards, operation so moves in circles, until the casting of copper anode plate copper mold is complete.
The invention has the beneficial effects as follows:
1, utilize copper mold to make copper anode plate mold thermal conductivity good, in casting cycle not with the effect of copper liquid, corrosion resistance and Heat stability is good, high life.Copper mold is poured into a mould voluntarily by copper smelter in company, and useless mould also can in time return to the anode furnace remelting, and production cost is lower.
When 2, pouring into a mould copper anode plate, utilize bimodulus casting disc systems trough casting copper anode plate copper mold, need not to arrange separately the operation of casting copper mold, reduced production cost low, improved production efficiency.
3, utilize bimodulus casting disc systems trough casting copper anode plate copper mold, can incidental impurities during cast copper liquid, the copper mold quality is good, has improved copper mold service life.
Description of drawings
Fig. 1 is the structural representation that utilizes the device of bimodulus disc casting machine trough casting anode copper mold of the present invention.
Be labeled as in Fig. 1: between casting workshop 1, anode furnace 2, chute 3, bimodulus casting disc systems 4, tundish 5, copper anode plate copper mold casting mould 6, Central Control Room 7, crane 8, safety zone 9, fork truck 10, copper mold cooling vehicle 11.
Fig. 2 is the tundish structure schematic diagram that utilizes the device of bimodulus disc casting machine trough casting anode copper mold of the present invention.
Be labeled as in Fig. 2: positive plate casting gate 12, copper mold casting gate 13, up and down door 14.
The specific embodiment
Embodiment 1
As shown in Figure 1, the device that utilizes bimodulus disc casting machine trough casting anode copper mold of the present invention comprises between anode furnace 2, chute 3, bimodulus casting disc systems 4, tundish 5, copper anode plate copper mold casting mould 6, Central Control Room 7, crane 8, fork truck 10 and copper mold cooling vehicle 11.
described bimodulus casting disc systems 4 is placed in anode furnace 2 the place aheads in casting workshop, chute 3 is between anode furnace 2 and bimodulus casting disc systems 4, tundish 5 is arranged on the support of the tundish 4 between bimodulus casting disc systems 4, copper anode plate copper mold casting mould 6 is positioned at copper mold casting gate 13 belows of tundish 5, Central Control Room 7 is positioned at bimodulus casting disc systems 4 other and sides relative with tundish 5, crane 8 is arranged on casting plant building beam, between the copper mold cooling vehicle, 11 are located at by the workshop of casting, between the copper mold cooling vehicle, 11 are provided with fork truck 10 passages with the workshop of casting, fork truck 10 runs between fork truck operation passage travels to and fro between between casting workshop and copper mold cooling vehicle.
Tundish 5 both sides are provided with outside a pair of symmetrical positive plate casting gate 12 of installing, and a copper mold casting gate 13 also is equipped with at positive plate casting gate 1700mm place apart from the right side.
Positive plate casting gate 12 is equipped with up and down door 14 with copper mold casting gate 13.
A kind ofly be applicable to the described casting method that utilizes the device of bimodulus disc casting machine trough casting anode copper mold, comprise the steps:
the up and down door 14 of copper mold casting gate 13 in casting front opening bimodulus disc casting machine tundish 5, close the up and down door 14 of positive plate casting gate 12 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow in tundish 5 with reclining device by chute 3, flow to 1/3～1/2 o'clock of tundish 5 volumes until copper liquid, open 7 switches in Central Control Room, tundish 5 beginnings are verted in 0 °～48.5 ° angular ranges and the past interior perfusion copper liquid of copper anode plate copper mold casting mould 6, control the flow velocity of copper liquid by the tilt angle of adjusting tundish 5, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavity, close Central Control Room 7 switches, tundish 5 returns to horizontal holding fix, close the up and down door 14 of copper mold casting gate 13 in tundish, open the up and down door 14 of anode copper casting mouth 12, tundish 5 begins alternately to the interior casting positive plate of both sides bimodulus casting disc systems 4, after cooling 6～15 minutes of copper anode plate copper mold, crane 8 hangs the 9 dismounting moulds toward the safety zone with copper anode plate copper mold casting mould 6, by fork truck 10, the copper anode plate copper mold is delivered between the copper mold cooling vehicle 11 again and carry out natural aging treatment, crane winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, operation so moves in circles, until the casting of copper anode plate copper mold is complete.
Embodiment 2
The structure of the device that utilizes bimodulus disc casting machine trough casting anode copper mold of the present embodiment is identical with embodiment 1.
Casting method comprises the steps:
The workshop temperature is higher owing to casting summer, and copper liquid solidifies slowly, and casting method is slightly different:
the up and down door 14 of copper mold casting gate 13 in casting front opening bimodulus disc casting machine tundish 5, close the up and down door 14 of positive plate casting gate 12 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow in tundish 5 with reclining device by chute 3, flow to 1/3 o'clock of tundish 5 volumes until copper liquid, open the interior switch of Central Control Room 7, tundish 5 begins to vert and the past interior perfusion copper liquid of copper anode plate copper mold casting mould 6, tundish 5 tilt angles are 48.5 °, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavity, tundish 5 returns to horizontal holding fix, close the up and down door 14 of copper mold casting gate 13 in tundish 5, open the up and down door 14 of anode copper casting mouth 12, tundish 5 begins alternately to the interior casting positive plate of both sides bimodulus casting disc systems 4, after cooling 15 minutes of copper anode plate copper mold, crane 8 hangs the 9 dismounting moulds toward the safety zone with copper anode plate copper mold casting mould 6, by fork truck 10, the copper anode plate copper mold is delivered between the copper mold cooling vehicle 11 again and carry out natural aging treatment, crane 8 winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, operation so moves in circles, until the casting of copper anode plate copper mold is complete.
The structure of the device that utilizes bimodulus disc casting machine trough casting anode copper mold of the present embodiment is identical with embodiment 1.
Casting method comprises the steps:
The workshop temperature is relatively low owing to casting winter, and copper liquid solidifies quickening, and casting method is slightly different:
the up and down door 14 of copper mold casting gate 13 in casting front opening bimodulus disc casting machine tundish 5, close the up and down door 14 of positive plate casting gate 12 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow in tundish 5 with reclining device by chute 3, flow to 1/2 o'clock of tundish volume until copper liquid, open the interior switch of Central Control Room 7, tundish 5 begins to vert and the past interior perfusion copper liquid of copper anode plate copper mold casting mould 6, tundish 5 tilt angles are 30 °, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavity, tundish 5 returns to horizontal holding fix, close the up and down door 14 of copper mold casting gate 13 in tundish 5, open the up and down door 14 of anode copper casting mouth 12, tundish 5 begins alternately to the interior casting positive plate of both sides bimodulus casting disc systems 4, after cooling 6 minutes of copper anode plate copper mold, crane 8 hangs copper anode plate copper mold casting mould 6 and removes mould toward the safety zone, by fork truck 10, the copper anode plate copper mold is delivered between the copper mold cooling vehicle 11 again and carry out natural aging treatment, crane 8 winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, operation so moves in circles, until the casting of copper anode plate copper mold is complete.
Claims (6)
1. device that utilizes bimodulus disc casting machine trough casting anode copper mold, it is characterized in that, comprise anode furnace, chute, bimodulus casting disc systems, tundish, copper anode plate copper mold casting mould, Central Control Room, crane, between fork truck and copper mold cooling vehicle, described bimodulus casting disc systems is placed in the anode furnace the place ahead in casting workshop, chute is between anode furnace and bimodulus casting disc systems, tundish is arranged on tundish support between bimodulus casting disc systems, copper anode plate copper mold casting mould is positioned at below tundish copper mold casting gate, Central Control Room is positioned at bimodulus casting disc systems side and a side relative with tundish, crane is arranged on casting plant building beam, be located between the copper mold cooling vehicle by the workshop of casting, be provided with the fork truck passage with the workshop of casting between the copper mold cooling vehicle, fork truck runs between fork truck operation passage travels to and fro between between casting workshop and copper mold cooling vehicle.
2. one kind is applicable to the casting method that utilizes the device of bimodulus disc casting machine trough casting anode copper mold claimed in claim 1, it is characterized in that, the up and down door of copper mold casting gate in front opening bimodulus disc casting machine tundish comprises the steps: to cast, close the up and down door of positive plate casting gate with copper mold casting gate the same side, copper liquid flows out from anode furnace, flow in tundish with reclining device by chute, flow to 1/3 of tundish volume～1/2 o'clock until copper liquid, open switch in Central Control Room, tundish begins to vert in 0 °～48.5 ° angular ranges and pour into copper liquid in copper anode plate copper mold casting mould, control the flow velocity of copper liquid by the tilt angle of adjusting tundish, when copper liquid is full of copper anode plate copper mold casting mould die cavity, close the Central Control Room switch, tundish returns to horizontal holding fix, close the up and down door of tundish copper mold casting gate, open the up and down door of anode copper casting mouth, tundish begins alternately the positive plate of casting in both sides bimodulus casting disc systems, after cooling 6～15 minutes of copper anode plate copper mold, crane hangs copper anode plate copper mold casting mould and removes mould toward the safety zone, by fork truck, the copper anode plate copper mold is delivered to again and carried out natural aging treatment between the copper mold cooling vehicle, crane is cast below ready another copper anode plate copper mold casting mould is winched to the copper mold casting gate afterwards, operation so moves in circles, until the casting of copper anode plate copper mold is complete.
3. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 1, it is characterized in that, described copper anode plate copper mold casting mould is positioned at 150mm place, tundish copper mold casting gate below, and when tundish tilts to maximum angle, copper mold casting gate bottom is 90～110mm to the distance of mould gate.
4. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 1, it is characterized in that, described tundish both sides are provided with outside a pair of symmetrical positive plate casting gate of installing, and a copper mold casting gate also is equipped with at positive plate casting gate 1700mm place apart from the right side.
5. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 4, is characterized in that, described copper mold casting gate is trapezoidal shape, copper mold casting gate upper base hem width 350mm, and the hem width 500mm that goes to the bottom is highly 480mm.
6. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 4, is characterized in that, described positive plate casting gate and copper mold casting gate are equipped with up and down door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101225879A CN103170610A (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101225879A CN103170610A (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
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| CN103170610A true CN103170610A (en) | 2013-06-26 |
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| CN2013101225879A Pending CN103170610A (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658567A (en) * | 2013-12-15 | 2014-03-26 | 白银有色集团股份有限公司 | Device and method for casting anode plate copper mold through rotary anode furnace |
| CN104959537A (en) * | 2015-06-16 | 2015-10-07 | 云南锡业股份有限公司 | Method for controlling deformation of casting copper mold of anode plate |
| CN105195707A (en) * | 2015-10-26 | 2015-12-30 | 大英德创精工设备有限公司 | Lead part casting equipment |
| CN108941445A (en) * | 2018-07-31 | 2018-12-07 | 铜陵旭时新材料科技有限公司 | A kind of application method of Rotating caster release agent |
| CN109249007A (en) * | 2018-08-03 | 2019-01-22 | 昆明云隼科技有限公司 | A kind of anode copper sheet production and processing system and method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658567A (en) * | 2013-12-15 | 2014-03-26 | 白银有色集团股份有限公司 | Device and method for casting anode plate copper mold through rotary anode furnace |
| CN104959537A (en) * | 2015-06-16 | 2015-10-07 | 云南锡业股份有限公司 | Method for controlling deformation of casting copper mold of anode plate |
| CN105195707A (en) * | 2015-10-26 | 2015-12-30 | 大英德创精工设备有限公司 | Lead part casting equipment |
| CN105195707B (en) * | 2015-10-26 | 2017-05-24 | 大英德创精工设备有限公司 | Lead part casting equipment |
| CN108941445A (en) * | 2018-07-31 | 2018-12-07 | 铜陵旭时新材料科技有限公司 | A kind of application method of Rotating caster release agent |
| CN108941445B (en) * | 2018-07-31 | 2020-12-18 | 铜陵旭时新材料科技有限公司 | Application method of release agent for disc casting machine |
| CN109249007A (en) * | 2018-08-03 | 2019-01-22 | 昆明云隼科技有限公司 | A kind of anode copper sheet production and processing system and method |
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Application publication date: 20130626 |