CN107168222A - A kind of video running gate system based on intelligent vision camera - Google Patents
A kind of video running gate system based on intelligent vision camera Download PDFInfo
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- CN107168222A CN107168222A CN201710310843.5A CN201710310843A CN107168222A CN 107168222 A CN107168222 A CN 107168222A CN 201710310843 A CN201710310843 A CN 201710310843A CN 107168222 A CN107168222 A CN 107168222A
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- sand
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- vision camera
- intelligent vision
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000004576 sand Substances 0.000 claims abstract description 42
- 229910052742 iron Inorganic materials 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 230000005611 electricity Effects 0.000 claims description 2
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 11
- 238000012545 processing Methods 0.000 description 9
- 238000005266 casting Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- YLJREFDVOIBQDA-UHFFFAOYSA-N tacrine Chemical class C1=CC=C2C(N)=C(CCCC3)C3=NC2=C1 YLJREFDVOIBQDA-UHFFFAOYSA-N 0.000 description 1
- 229960001685 tacrine Drugs 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
Abstract
The present invention discloses a kind of video running gate system on automatic pouring machine, including ethernet switch hub, PLC, servo drive system and cast execution system, and for gathering the image of sand mo(u)ld gate location, and the image of the sand mo(u)ld gate location is converted into cast gate data signal, and the cast gate data signal is passed to the cast gate intelligent vision camera that the PLC is passed to by the ethernet switch hub；Image for gathering the sand mo(u)ld notch position, makes the PLC follow the trail of the notch intelligent vision camera of the sand mo(u)ld position by the ethernet switch hub；The PLC is converted to the cast gate data signal currency of the liquid level of molten iron in the sand mo(u)ld sprue cup, and be compared the currency of the liquid level of molten iron in the sand mo(u)ld sprue cup and the setting value of the liquid level of molten iron in the sand mo(u)ld sprue cup, and generate instruction, by the servo drive system, the height and position of the cast execution system is controlled.
Description
Technical field
The present invention relates to a kind of video running gate system on automatic pouring machine.
Background technology
Before the appearance of intelligent vision camera, the supervising device of original video running gate system is by industrial camera, video
Capture card, computer composition, industrial camera can only convert optical signals into analog electrical signal, then by video frequency collection card by this
A little analog signals are converted into data signal.
Most of video frequency collection cards all possess the function of hardware-compressed, when gathering vision signal to video first on card
Signal is compressed, and the video data of compression is then sent to computer by pci interface, while there is an independent video
Display is connected with video card by coaxial cable, and cast image is shown by video display.Because computer is regarded using general
Frequency A/D converter realizes the collection of data, and data acquisition occupies CPU time, very high to the rate request of processor.And
Original control system uses the design of computer combination input-output unit, and all evaluation works are all to have computer
Come what is completed, the live load of computer has thus been aggravated again, has caused system unstable, image is shown intermittently, easily
Cause system in case of system halt, failure often occurs.It if occurring such situation in casting process, will stop cast work,
Influence production.
The content of the invention
The invention aims to overcome the deficiencies in the prior art to be poured there is provided a kind of video on automatic pouring machine
Injection system, the complexity reduction of its system, reliability is improved.
Realizing a kind of technical scheme of above-mentioned purpose is：A kind of video running gate system on automatic pouring machine, including
Ethernet switch hub, PLC, servo drive system and cast execution system,
And it is converted into cast gate for gathering the image of sand mo(u)ld gate location, and by the image of the sand mo(u)ld gate location
Data signal, and the cast gate data signal is passed to the PLC is passed to by the ethernet switch hub
Cast gate intelligent vision camera；
Image for gathering the sand mo(u)ld notch position, makes the PLC be chased after by the ethernet switch hub
The notch intelligent vision camera of sand mo(u)ld position described in track；
The cast gate data signal is converted to the current of the liquid level of molten iron in the sand mo(u)ld sprue cup by the PLC
Value, and by the setting value of the liquid level of molten iron in the currency of the liquid level of molten iron in the sand mo(u)ld sprue cup and the sand mo(u)ld sprue cup
It is compared, and generates instruction, by the servo drive system, controls the height and position of the cast execution system.
Further, the servo drive system includes the motion control board that is connected with the PLC, and with institute
State the servo-driver of motion control board connection；
The cast execution system includes connecting the servo-driver, and the servo electricity powered by the servo-driver
Machine, and the stopper rod executing agency mechanically connected with the servomotor.
Further, the stopper rod executing agency includes cantilever, control arm, stopper rod and stopper rod clamp assembly, the plug
The moment of torsion that bar is subject to returns to the PLC by the servomotor, the servo-driver and the motion control board
Controller, moment of torsion of the PLC according to suffered by the stopper rod, send feedback instruction, by the motion control board,
The servo-driver and the servomotor, control stopper rod executing agency height and position.
Further, the cantilever is rotatable, and the control arm connection can drive the electronic gas of the control arm rotation
Cylinder.
Further, the servomotor connects the cast execution system by screw mandrel.
Further, the servomotor is provided with encoded servo device.
Further, the ethernet switch hub connection computer, the computer is provided with man-machine interface.
Further, the ethernet switch hub connection positioning input/output module.
Further, the cast gate intelligent vision camera and the notch intelligent vision camera are connected by Ethernet cable
The ethernet switch hub is connect, the Ethernet cable connects one end of the ethernet switch hub using too net RJ45 joints.
Further, the cast gate intelligent vision camera and the notch intelligent vision camera use POE power-supply systems.
Employ a kind of technical scheme of video running gate system on automatic pouring machine of the present invention, including Ethernet
Exchanger, PLC, servo drive system and cast execution system, and for gathering the image of sand mo(u)ld gate location, and
The image of the sand mo(u)ld gate location is converted into cast gate data signal, and the cast gate data signal is passed to by institute
State the cast gate intelligent vision camera that ethernet switch hub passes to the PLC；For gathering the sand mo(u)ld notch position
Image, the PLC is passed through the notch intelligent vision camera that the ethernet switch hub follows the trail of the sand mo(u)ld position；
The PLC is converted to the cast gate data signal currency of the liquid level of molten iron in the sand mo(u)ld sprue cup, and will
The currency of the liquid level of molten iron and the setting value of the liquid level of molten iron in the sand mo(u)ld sprue cup are compared in the sand mo(u)ld sprue cup
Compared with, and instruction is generated, by the servo drive system, control the height and position of the cast execution system.Its technique effect
It is：IMAQ and the function of processing are undertaken by cast gate intelligent vision camera, and complete the input and output of analog quantity digital quantity
Work is undertaken by PLC, therefore the complexity reduction of system, and reliability is improved.
Brief description of the drawings
Fig. 1 is a kind of schematic diagram of video running gate system on automatic pouring machine of the present invention.
Embodiment
Referring to Fig. 1, the present inventor is in order to be able to preferably understand technical scheme, lead to below
Specifically embodiment is crossed, and is described in detail with reference to accompanying drawing：
Referring to Fig. 1, a kind of video running gate system on automatic pouring machine of the present invention, including with sand mo(u)ld sprue cup
The corresponding cast intelligent vision camera 11 in position, notch intelligent vision camera 12 corresponding with the notch position of sand mo(u)ld, pour into a mould intelligence
Energy vision camera 11 and notch intelligent vision camera 12 connect ethernet switch hub 2 simultaneously, and ethernet switch hub 2 is connected simultaneously
PLC 3, positioning input/output module 31 and computer 4, computer 4 are provided with man-machine interface.Pour into a mould intelligent vision camera
11 and notch intelligent vision camera 12 constitute vision system.
PLC 3 connects servo drive system 5, and servo drive system 5 includes the He of motion control board 51 being sequentially connected in series
Servo-driver 52.Motion control board 51 connects PLC 3.
The connection cast execution system 6 of servo-driver 52, cast execution system 6 includes the He of servomotor 61 being sequentially connected in series
Stopper rod executing agency 63.Servomotor 61 connects servo-driver 52, and provides power supply by servo-driver 52.Stopper rod performs machine
Structure 63 completes the cast to sand mo(u)ld.Servomotor 61 be provided with encoded servo device, stopper rod executing agency 63 be arranged on include cantilever,
Stopper rod, control arm and clamp assembly.The control arm connection can drive the electric cylinder 62 of the control arm rotation, servomotor
61 connect the cantilever of stopper rod executing agency 63 by screw mandrel.Execution system 6 is poured into a mould to be located on the Y-axis car of casting machine.
Cast intelligent vision camera 11 and notch intelligent vision camera 12 are that one kind of the present invention is used for automatic pouring machine
Video running gate system core component, the molten iron of the gate location of cast intelligent vision camera 11 moment monitoring sand mo(u)ld, notch
The moment of intelligent vision camera 12 monitors the notch position of sand mo(u)ld, for automatic tracing sand mo(u)ld.Pouring into a mould intelligent vision camera 11 can
The light picture signal that the light picture signal and molding sand that molten iron red-hot in collection sand mo(u)ld is sent in real time are sent, and two kinds are believed
Number make high-resolution digitized processing, be processed as cast gate data signal.Then cast gate numeral is believed by ethernet switch hub 2
Number pass to PLC 3, PLC 3 by calculating the currency of the liquid level of molten iron in obtained sand mo(u)ld sprue cup, and
Iron in the sand mo(u)ld sprue cup that the currency of the liquid level of molten iron in sand mo(u)ld sprue cup is pre-entered with the man-machine interface from computer 4
The setting value of the liquid level of water is compared, and according to deviation between the two, and servo drive system 5 and cast execution system
6 current state sends instruction, corresponding Traffic control system is carried out by 5 pairs of cast execution systems 6 of servo drive system, so that sand
The currency of the liquid level of molten iron levels off to the setting value of the liquid level of molten iron in sand mo(u)ld sprue cup in mould sprue cup, so as to reach closed loop
Control, the height and position of accurate control stopper rod executing agency 63, so as to reach quickly and accurately automatic casting molten iron.
A kind of video running gate system on automatic pouring machine of the present invention is using cast intelligent vision camera 11 to sand
The purpose that molten iron in mould is monitored is：Intelligent vision camera 11 is to have IMAQ, image procossing, information transmission concurrently
Function and the small machines vision system of I/O controls, are a kind of Embedded NI Vision Builder for Automated Inspections.Intelligent vision camera 11 will scheme
As sensor, digital processing unit, communication module and I/O control units are integrated into entirety, enable intelligent vision camera 11 complete
Traditional computer is substituted, image procossing set in advance and analysis task is independently completed.Cast intelligent vision camera 11 is used
The design of integration, reduces the complexity of system, improves the reliability of system.Pour into a mould the maximum of intelligent vision camera 11
Feature is that integrated level is high, function modoularization.As independent intelligent image collection and processing unit, internal storage can be stored
The image processing algorithm of download.Pour into a mould intelligent vision camera 11 and also have that strong antijamming capability, development efficiency are high, composition is simple,
The advantages of specification grade.
Based on stability, size, sample rate etc. considers, cast intelligent vision camera 11 and notch intelligent vision phase
Machine 12 has selected the intelligent vision camera of the Ins ight Micro series of Cognex.This intelligent vision camera volume
Small, intelligence degree is high, framework is simple, sample rate is fast.The back side of this intelligent vision camera, which is provided with, to be used to connect Ethernet
The Ethernet interface and I/O interfaces of exchanger 2.The Ethernet interface is M12 Ethernet interfaces.The M12 Ethernet interfaces lead to
Ethernet cable connection ethernet switch hub 2 is crossed, the Ethernet cable connects Ethernet exchanging by Ethernet RJ45 joints
Device 2.This intelligent vision camera employs POE power-supply systems, overcomes industrial camera except needing coaxial cable to transmit figure
As outside data, in addition it is also necessary to the defect that AC110V powers, and only need to an Ethernet cable connection and realize cast intelligent vision
Electrical connection and signal connection between camera 11 and notch intelligent vision camera 12 and ethernet switch hub 2.The POE is electric simultaneously
Source system only can only be connected to the equipment for needing to power, Ethernet cable just has voltage to need the equipment powered to power
In the presence of, therefore avoid the risk of electric leakage.Because reasons such as working environments, cast intelligent vision camera 11 and notch intelligent vision
Camera 12 operationally can continuously generate heat, therefore cast intelligent vision camera 11 and notch intelligent vision camera 12 need to fill respectively
In closed and equipped with vortex tube cooler a casing.
The maximum feature for the intelligent vision camera that intelligent vision camera 11 and notch intelligent vision camera 12 are used is collection
High, the function modoularization into degree.As independent intelligent image collection and processing unit, internal storage can store the figure of download
As Processing Algorithm.Intelligent vision camera also has high, the simple, specification grade of composition of strong antijamming capability, development efficiency etc. excellent
Point.
A kind of video running gate system on automatic pouring machine of the present invention, the partial function of computer 4 is isolated
Come, the collection of image is completed by cast intelligent vision camera 11 and notch intelligent vision camera 12, and image is changed into numeral
Signal, the input and output work of analog quantity digital quantity is completed by PLC 3.And be to use in original video running gate system
The CPU of computer 4 completes above-mentioned all processing work, and and video frequency collection card, display coordinates completes cast image
Work is shown, thus over-burden.In a kind of video running gate system on automatic pouring machine of the present invention, 4, computer
It is for completing human-computer dialogue by machine interface 41, and to complete the display work of cast gate image.Position input/output module
31 be the setting value for inputting the liquid level of molten iron in sand mo(u)ld sprue cup to PLC 3.
A kind of video running gate system on automatic pouring machine in view of the present invention needs I/O controls, motion control
And network service, PLC 3 has been selected to be controlled for the serial PLC of the Compactlogix of the AB companies of Ethernet design
Device.Ethernet causes a kind of complexity of video running gate system on automatic pouring machine of the present invention and transmits data
Large increase is obtained in terms of stability.
Ethernet switch hub 2, PLC 3, computer 4 and servo drive system 5 are respectively positioned in a switch cubicle.
The stopper rod executing agency 63 in execution system 6 is poured into a mould close to casting ladle, therefore stopper rod executing agency 63 can bear pouring ladle
Middle metallic high temperature.Cantilever in stopper rod executing agency 63 is rotatable, is convenient for changing the stopper rod in stopper rod executing agency 63, Yi Jicong
Pouring ladle is removed on stopper rod clamp assembly in stopper rod executing agency 63, also makes the dimension for the stopper rod in stopper rod executing agency 63
Repair easily.Control arm connection electric cylinder 62 in stopper rod executing agency 63, electric cylinder 62 drives the control arm to revolve
Turn, so that the stopper rod 63 is rotated, the stopper rod bottom will mill action with sprue cup so that the stopper rod with
The compactness of the sprue cup reaches most preferably, prevents molten iron from leaking.Stopper rod executing agency 63 is to control servo by PLC 3
Drive system 5, to drive servomotor 61 and realization action.So cast execution system 6 just from PLC control by energy quick response
The cast signal that device 3 processed is provided.Servomotor 61 in execution system 6 is poured into a mould simultaneously obtains the moment of torsion of the stopper rod, and by moment of torsion
By servo-driver 52, motion control board 51, PLC 3 is fed back to, and by the moment of torsion of 3 pairs of stopper rods of PLC
Be tracked and adjust automatically described in stopper rod position.Servomotor 61 passes through the rotation of the screw mandrel, control stopper rod executing agency
63 height and position, for each revolution, stopper rod executing agency 63 advances or retreated 3mm the screw mandrel, and the encoded servo device is set
8192 pulses are set to, the control accuracy to the height and position of stopper rod executing agency 63 has reached 0.3 millimeter.
A kind of video running gate system on automatic pouring machine of the present invention, employs intelligent vision camera and is poured to monitor
The liquid level of cup.Intelligent vision phase equipment IMAQ, image procossing, information transfer function and the small machines of I/O controls are regarded
Feel system, is a kind of Embedded NI Vision Builder for Automated Inspection, and it controls imaging sensor, digital processing unit, communication module and I/O
Unit is integrated into a single camera, makes to instead of the part work(undertaken in conventional video running gate system by computer completely
Can, image procossing set in advance and analysis task are independently completed, thus a kind of of the present invention is used on automatic pouring machine
The complexity reduction of video running gate system, reliability is improved.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention,
And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above
Change, modification will all fall in the range of claims of the present invention.
Claims (10)
1. a kind of video running gate system on automatic pouring machine, it is characterised in that：Controlled including ethernet switch hub, PLC
Device, servo drive system and cast execution system,
And it is converted into cast gate numeral for gathering the image of sand mo(u)ld gate location, and by the image of the sand mo(u)ld gate location
Signal, and the cast gate data signal is passed to the cast gate that the PLC is passed to by the ethernet switch hub
Intelligent vision camera；
Image for gathering the sand mo(u)ld notch position, makes the PLC follow the trail of institute by the ethernet switch hub
State the notch intelligent vision camera of sand mo(u)ld position；
The PLC is converted to the cast gate data signal currency of the liquid level of molten iron in the sand mo(u)ld sprue cup,
And enter the currency of the liquid level of molten iron in the sand mo(u)ld sprue cup and the setting value of the liquid level of molten iron in the sand mo(u)ld sprue cup
Row compares, and generates instruction, by the servo drive system, controls the height and position of the cast execution system.
2. a kind of video running gate system on automatic pouring machine according to claim 1, it is characterised in that：It is described to watch
Take the motion control board that drive system includes being connected with the PLC, and the servo being connected with the motion control board
Driver；
The cast execution system includes connecting the servo-driver, and the servomotor powered by the servo-driver,
And the stopper rod executing agency mechanically connected with the servomotor.
3. a kind of video running gate system on automatic pouring machine according to claim 2, it is characterised in that：The plug
Bar executing agency includes cantilever, control arm, stopper rod and stopper rod clamp assembly, and the moment of torsion that the stopper rod is subject to is watched by described
Take motor, the servo-driver and the motion control board and return to the PLC, the PLC is according to institute
The moment of torsion suffered by stopper rod is stated, feedback instruction is sent, passes through the motion control board, the servo-driver and servo electricity
Machine, controls stopper rod executing agency height and position.
4. a kind of video running gate system on automatic pouring machine according to claim 3, it is characterised in that：It is described outstanding
Arm is rotatable, and the control arm connection can drive the electric cylinder of the control arm rotation.
5. a kind of video running gate system on automatic pouring machine according to claim 2, it is characterised in that：It is described to watch
Take motor and the cast execution system is connected by screw mandrel.
6. a kind of video running gate system on automatic pouring machine according to claim 2, it is characterised in that：It is described to watch
Motor is taken provided with encoded servo device.
7. a kind of video running gate system on automatic pouring machine according to claim 1, it is characterised in that：It is described with
Too net exchanger connects computer, and the computer is provided with man-machine interface.
8. a kind of video running gate system on automatic pouring machine according to claim 1, it is characterised in that：It is described with
Too net exchanger connection positions input/output module.
9. a kind of video running gate system on automatic pouring machine according to claim 1, it is characterised in that：It is described to pour
Mouth intelligent vision camera and the notch intelligent vision camera connect the ethernet switch hub by Ethernet cable, described
Ethernet cable connects one end of the ethernet switch hub using too net RJ45 joints.
10. a kind of video running gate system on automatic pouring machine according to claim 2, it is characterised in that：It is described
Cast gate intelligent vision camera and the notch intelligent vision camera use POE power-supply systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710310843.5A CN107168222A (en) | 2017-05-05 | 2017-05-05 | A kind of video running gate system based on intelligent vision camera |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710310843.5A CN107168222A (en) | 2017-05-05 | 2017-05-05 | A kind of video running gate system based on intelligent vision camera |
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| CN107168222A true CN107168222A (en) | 2017-09-15 |
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ID=59813051
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| CN201710310843.5A Pending CN107168222A (en) | 2017-05-05 | 2017-05-05 | A kind of video running gate system based on intelligent vision camera |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109062161A (en) * | 2018-08-23 | 2018-12-21 | 大连重工环保工程有限公司 | A kind of tank switching station automatic tapping control system |
| CN109986809A (en) * | 2017-12-29 | 2019-07-09 | 江苏源盛复合材料技术股份有限公司 | A kind of automatic-feeding device and method based on Image Acquisition |
| CN110918952A (en) * | 2019-12-11 | 2020-03-27 | 上海发那科机器人有限公司 | Pouring device is tracked to robot |
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| CN109986809A (en) * | 2017-12-29 | 2019-07-09 | 江苏源盛复合材料技术股份有限公司 | A kind of automatic-feeding device and method based on Image Acquisition |
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