CN105499852A - Irregular pipe reinforcement frame seam welder control system - Google Patents
Irregular pipe reinforcement frame seam welder control system Download PDFInfo
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- CN105499852A CN105499852A CN201610004710.0A CN201610004710A CN105499852A CN 105499852 A CN105499852 A CN 105499852A CN 201610004710 A CN201610004710 A CN 201610004710A CN 105499852 A CN105499852 A CN 105499852A
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 55
- 230000001788 irregular Effects 0.000 title abstract 3
- 230000033001 locomotion Effects 0.000 claims abstract description 63
- 238000003466 welding Methods 0.000 claims abstract description 40
- 238000012544 monitoring process Methods 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 46
- 239000010959 steel Substances 0.000 claims description 46
- 238000003754 machining Methods 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000013480 data collection Methods 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 23
- 210000003205 muscle Anatomy 0.000 description 15
- 230000008054 signal transmission Effects 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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Abstract
The invention discloses an irregular pipe reinforcement frame seam welder control system. The system comprises an industrial personal computer, a motion control unit, a machine vision detection unit and a remote monitoring terminal, wherein the industrial personal computer is an upper computer of the control system, is used for setting reinforcement frame welding related parameters and monitoring the running process of an irregular pipe reinforcement frame seam welder in real time, and is used as a server terminal accessed by the remote monitoring terminal via Internet; the motion control unit is used for implementing motion control and data collection on the seam welder according to commands of the industrial personal computer; by using the remote monitoring terminal, an operator can carry out remote operation and remote debugging on a field seam welder by virtue of a browser or VNC client by using the industrial control machine as the VNC server; and the machine vision detection unit is used for carrying out online collection on seam welding images of the seam welder and integral images of the reinforcement frame, and transmitting the images to the industrial control machine. The control system adopts distribution type control, is integrated with machine vision detection, Zigbee signal wireless transmission, remote monitoring and other techniques, and has high automatic degree.
Description
Technical field
The invention belongs to control field, particularly a kind of special pipe reinforced bar skeleton seam welder control system.
Background technology
For a long time, the mode that seam welder control system all adopts Control or PLC to control, adopt relay control mode, its wiring is complicated, and speed, the ring muscle pitch of welding can not arbitrarily adjust, although adopt PLC control mode to avoid some defect of relay control mode, but the on-line checkingi to framework of steel reinforcement welding quality and the remote monitoring to seam welder cannot be realized.Simultaneously, for many motors in special pipe reinforced bar skeleton seam welder diameter changing mechanism along with mechanism rotates and the wiring issue of generation, usual employing precise slip-ring solves this kind of problem, but too much motor can cause circuit to increase, precise slip-ring cannot meet too much circuit access, badly influences the reliability of Signal transmissions.
Summary of the invention
Object of the present invention, be to provide a kind of special pipe reinforced bar skeleton seam welder control system, it adopts distributed AC servo system, and by Integration ofTechnology such as Machine Vision Detection, the transmission of Zigbee signal wireless and remote monitoring in control system, automaticity is high.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of special pipe reinforced bar skeleton seam welder control system, comprises industrial computer, motion control unit, Machine Vision Detection unit and remote monitoring end; Wherein:
Industrial computer, as the host computer of control system, for arranging the relevant parameter of welded reinforcement skeleton, and the real-time monitoring to special pipe reinforced bar skeleton seam welder running, the weld image that handling machine visual detection unit transmits and framework of steel reinforcement general image, realize the size detection of welding quality and framework of steel reinforcement, and as the server end that remote monitoring end is accessed by Internet;
Motion control unit, for the instruction according to industrial computer, realizes the motion control to seam welder and data acquisition;
Remote monitoring end take industrial computer as VNC server, realizes operated from a distance to on-the-spot seam welder and remote debugging for operating personnel by browser or VNC client;
Machine Vision Detection unit, for online acquisition seam welder weld image and framework of steel reinforcement general image, and is sent to industrial computer.
Above-mentioned motion control unit comprises ZigBee wireless transport module group, 485 monaxial movement controller, 485 biaxial movement controllers, high-speed pulse counting module, analog input/output module and digital quantity input/output module, wherein, the instruction that ZigBee wireless transport module group is used for industrial computer to send sends 485 biaxial movement controllers to, carries out motion control by 485 biaxial movement controllers according to the instruction of industrial computer to stepper motor; 485 monaxial movement controller carry out motion control according to the control instruction of industrial computer to servomotor; High-speed pulse counting module is for gathering the anglec of rotation of threephase asynchronous and feeding back to industrial computer; The analog signals of current sensor in special pipe reinforced bar skeleton seam welder and pressure sensor input is sent into industrial computer by described analog input/output module on the one hand, sends analog signals on the other hand according to the instruction of industrial computer to frequency converter; Described digital quantity input/output module gathers the duty of proximity switch, travel switch and magnetic switch and sends into industrial computer, and controls the duty of auxiliary reclay, magnetic valve and alarm lamp according to the instruction of industrial computer.
Above-mentioned ZigBee wireless transport module group includes 1 ZigBee wireless transport module and several 2nd ZigBee wireless transport module, wherein, the quantity of the 2nd ZigBee wireless transport module and one_to_one corresponding identical with the quantity of 485 biaxial movement controllers, 485 signals from industrial computer are converted to ZigBee signal and launch by the one ZigBee wireless transport module, 2nd ZigBee wireless transport module receives this ZigBee signal, and resolve to 485 signals, send to 485 biaxial movement controllers again, the motion control of industrial computer to stepper motor is realized by 485 biaxial movement controllers.
Above-mentioned 485 biaxial movement controller correspondences connect two step actuators, and every platform step actuator connects a stepper motor.
Above-mentioned high-speed pulse counting model calling photoelectric encoder, gathers the anglec of rotation of threephase asynchronous by photoelectric encoder.
Above-mentioned Machine Vision Detection unit comprises the first ccd video camera, the second ccd video camera and image pick-up card, wherein, the first ccd video camera for taking the weld image of framework of steel reinforcement in welding process, and by image pick-up card by image uploading to industrial computer; Second ccd video camera for taking the framework of steel reinforcement outline drawing picture after machining, and by image pick-up card by image uploading to industrial computer.
Adopt after such scheme, the present invention compares the current level of domestic pharmaceutical industry industry in framework of steel reinforcement process, has the following advantages:
(1) reliability of control system is improved.In welding process, 48 stepper motors be placed on reducing unit rotate along with the rotation of main floral disc, in the present invention, have employed the Signal transmissions that ZigBee Radio Transmission Technology achieves industrial computer and motion controller, avoid and adopt precise slip-ring to cause the defect that its reliability is low, and then improve the reliability of system.
(2) the welding quality on-line checkingi and the appearance and size that achieve framework of steel reinforcement detect.Adopt based on mechanical vision inspection technology, on-line checkingi is carried out to the welding process of framework of steel reinforcement, improves the welding quality of framework of steel reinforcement.Outside it, the framework of steel reinforcement profile after machining also is detected, judge whether the framework of steel reinforcement appearance and size of processing meets the demands.
(3) remote monitoring is realized.Administrative staff do not need to come to production scene personally, namely understand production status in time by remote monitoring.
Accompanying drawing explanation
Fig. 1 is integrated stand composition of the present invention;
Fig. 2 is the structural front view of control object special pipe reinforced bar skeleton seam welder of the present invention;
Fig. 3 is the structure top view of control object special pipe reinforced bar skeleton seam welder of the present invention.
Detailed description of the invention
Below with reference to accompanying drawing, technical scheme of the present invention is described in detail.
The invention provides a kind of special pipe reinforced bar skeleton seam welder control system, comprise industrial computer 1, motion control unit, Machine Vision Detection unit and remote monitoring end 27, introduce respectively below.
Industrial computer 1 is as the host computer of control system, there is human-computer interaction interface and control program, for arranging the relevant parameter of welded reinforcement skeleton, and the real-time monitoring to special pipe reinforced bar skeleton seam welder running, the weld image that handling machine visual detection unit transmits and framework of steel reinforcement general image, realize the size detection of welding quality and framework of steel reinforcement, and as the server end that remote monitoring end 27 is accessed by Internet.
Motion control unit is as the course of work administrative unit of special pipe reinforced bar skeleton seam welder, for realizing motion control to seam welder and data acquisition, described motion control unit specifically comprises ZigBee wireless transport module group, 485 monaxial movement controller 3,485 biaxial movement controllers 6, high-speed pulse counting module 2, analog input/output module 28 and digital quantity input/output module 26, below will describe in detail.
Described ZigBee wireless transport module group includes 1 ZigBee wireless transport module A4 and several ZigBee wireless transport module B5, wherein, the quantity of ZigBee wireless transport module B5 and one_to_one corresponding identical with the quantity of 485 biaxial movement controllers 6, 485 signals from industrial computer 1 are converted to ZigBee signal by ZigBee wireless transport module A4, and add that the address sending target is launched, when ZigBee wireless transport module B5 receives this ZigBee signal, judge wherein whether comprise Self address, if comprise, resolve to 485 signals, send to 485 biaxial movement controllers 6 again, the motion control of industrial computer 1 pair of stepper motor 8 is realized by 485 biaxial movement controllers 6.48 stepper motors 8 rotated for rotating along with main floral disc in special pipe reinforced bar skeleton seam welder diameter changing mechanism 30, according to traditional mode of connection, the wiring of precise slip-ring can be caused too much, have a strong impact on the transmission quality of signal, and adopt the mode of ZigBee Signal transmissions, again in conjunction with 485 biaxial movement controllers 6,485 holding wires of all access precise slip-rings can be saved, precise slip-ring now only needs to provide the power line of hardware module to access, and adds the reliability of Signal transmissions.
Described 485 biaxial movement controllers 6 are as the motion controller of stepper motor 8,485 biaxial movement controllers 6 can control two step actuators 7 simultaneously, thus after receiving the control instruction from industrial computer 1, by step actuator 7, motion control is carried out to two stepper motors 8.The quantity of 485 biaxial movement controllers can be arranged as the case may be, as in the present embodiment, needs the stepper motor controlled to have 48, so can adopt 24 485 biaxial movement controllers.
Described 485 monaxial movement controller 3, as the motion controller of servomotor 10, for receiving the control instruction from industrial computer 1, realize the motion control to servomotor 10 by servo-driver 9.
Described high-speed pulse counting module 2 as the signal picker of broadcasting and TV encoder 11, for feeding back the anglec of rotation of threephase asynchronous A13 and threephase asynchronous B14.
Described analog input/output module 28 is as the collection of analog signals and generating means, for gathering the analog signals inputted from the current sensor 15 installed in special pipe reinforced bar skeleton seam welder and pressure sensor 16, realize the running state real-time monitoring to special pipe reinforced bar skeleton seam welder; Meanwhile, also for sending analog signals to frequency converter 12, the movement velocity realizing industrial computer 1 couple of threephase asynchronous A13 and threephase asynchronous B14 controls.
Described digital quantity input/output module 26 is as the collection of digital quantity signal and generating means, for gathering the duty of proximity switch 17, travel switch 18 and magnetic switch 19, and control the duty of auxiliary reclay 20, magnetic valve 21 and alarm lamp 22.
Described remote monitoring end 27 is by the seam welder control based on network platform based on VNC exploitation, for realizing remote debugging to seam welder and remote monitoring, using the industrial computer 1 of operation field as VNC server, operating personnel can use Terminal Server Client by browser or VNC client-access VNC server, thus realize the operated from a distance to on-the-spot seam welder.
Described Machine Vision Detection unit is as the quality testing unit of special pipe reinforced bar skeleton seam welder, for online acquisition seam welder weld image and framework of steel reinforcement general image, and be sent to industrial computer, obtain welding quality and the appearance and size of processed framework of steel reinforcement for industrial computer, comprise ccd video camera A23, ccd video camera B24 and image pick-up card 25.
Described ccd video camera A23 is for taking the weld image of framework of steel reinforcement in welding process, and pass through image pick-up card 25 by image uploading to industrial computer 1, industrial computer 1 carries out analysis and treament to captured weld image, thus determines the welding quality of processed framework of steel reinforcement.
Described ccd video camera B24 is for taking the framework of steel reinforcement outline drawing picture after machining, and pass through image pick-up card 25 by image uploading to industrial computer 1, industrial computer 1 carries out analysis and treament to captured framework of steel reinforcement outline drawing picture, thus determines that whether processed framework of steel reinforcement appearance and size is qualified.
Described image pick-up card 25 is as the image pick-up card of ccd video camera A23 and ccd video camera B24, for the image of collection is uploaded to industrial computer 1 in real time, industrial computer 1, by carrying out analysis and treament to the image gathered, carries out corresponding adjustment to the course of work of seam welder.
As shown in Figures 2 and 3, special pipe reinforced bar skeleton seam welder is primarily of main driving mechanism 29, diameter changing mechanism 30, welding feed mechanism 31 and haulage gear 32 4 major part composition, wherein, main driving mechanism 29 drives the main floral disc in diameter changing mechanism 30 and the traction floral disc synchronous axial system in haulage gear 32 by threephase asynchronous A13, coordinate with haulage gear 32, complete the winding of ring muscle on vertical muscle; Diameter changing mechanism 30 drives welding base to move by 48 stepper motors 8 to change the position of 48 vertical muscle relative to main floral disc center, the framework of steel reinforcement shape of cross section required for formation; The displacement that welding feed mechanism 31 drives welding gun to obtain by interpolation algorithm by servomotor 10 and speed are moved, realize the welding between framework of steel reinforcement ring muscle and vertical muscle, meanwhile, ccd video camera A23 is arranged on welding feed mechanism 31, captured in real-time weld image, and image is uploaded; Haulage gear 32 is driven by threephase asynchronous B14 and draws floral disc moving linearly in the axial direction, coordinates, realize the winding of ring muscle in the form of helical lines on vertical muscle with main driving mechanism 29.
Detailed description of the invention below for framework of steel reinforcement welding is set forth the present invention:
1., in the enterprising horizontal reset operation of industrial computer, make in diameter changing mechanism 30 48 welding bases move to origin position, and make haulage gear 32 move to origin position;
2. parameter (length and width etc. as diameter of a circle, rectangle) and the relevant parameter such as roll welding speed, framework of steel reinforcement pitch of the cross section of wanted welded reinforcement skeleton are set in the control program of seam welder, and run welding procedure;
3. be arranged on 48 stepper motors 8 on diameter changing mechanism 30 according to the shape of set framework of steel reinforcement cross section, drive each welding base to move the displacement of specifying respectively, make 48 vertical muscle form set framework of steel reinforcement shape of cross section.In the process, have employed ZigBee signal transmission technology, the control instruction of 485 signals is sent to ZigBee wireless transport module A4 by industrial computer 1, 485 control signals are converted to ZigBee signal by ZigBee wireless transport module A4, and launch, ZigBee wireless transport module B5 receives the ZigBee signal reflected from ZigBee wireless transport module A4, again ZigBee signal is converted to 485 signals and sends to 485 biaxial movement controllers 6, 485 biaxial movement controllers 6 identify the control instruction from industrial computer 1, realize the motion control to stepper motor 8.Adopt ZigBee signal transmission technology, avoid the wiring issue that stepper motor 8 produces along with the main floral disc rotation on diameter changing mechanism 30.For the motion control of 48 stepper motors 8 on special pipe reinforced bar skeleton seam welder diameter changing mechanism 30, adopt 1 ZigBee wireless transport module A4 as the transmitter of industrial computer 1 control instruction, 24 ZigBee wireless transport module B5 receive the signal launched from ZigBee wireless transport module A4, each ZigBee wireless transport module B5 has one from other equal modules and different fixed address, therefore industrial computer 1 can the ZigBee signal launched of control ZigBee wireless transport module A4, realizes the control to target stepper motor 8.
4. after all welding bases displacement that all movement is specified, manually every root is indulged muscle and penetrate in welding base, industrial computer 1 carrys out the duty of Controlling solenoid valve 21 by digital quantity input/output module 26, the vertical muscle of clamping;
5. after completing the clamping of vertical muscle, threephase asynchronous A13 in main driving mechanism 29 starts working, drive the main floral disc in diameter changing mechanism 30 and the traction floral disc synchronous axial system in haulage gear 32, and utilize the speed of service of the threephase asynchronous A13 in photoelectric encoder 11 Real-time Feedback main driving mechanism 29 to industrial computer 1, and then monitor the actual speed of main floral disc;
6. after main driving mechanism 29 starts to drive main floral disc to rotate, threephase asynchronous B14 in haulage gear 32 starts working, traction floral disc is driven to move in the axial direction, and utilize the running speed of the threephase asynchronous B14 in photoelectric encoder 11 Real-time Feedback haulage gear 32 to industrial computer 1, and then monitoring traction floral disc is in the translational speed of axis;
7., while haulage gear 32 works, the displacement that in welding feed mechanism 31, servomotor 10 drives welding gun to obtain by interpolation algorithm and speed are moved, and realize the welding of ring muscle on vertical muscle.Meanwhile, ccd video camera A23 is arranged on welding feed mechanism 31, the current weld image of captured in real-time, and is carried out being transferred to industrial computer by image, and industrial computer 1 pair of image processes, and analyzes current welding quality;
8. be arranged on proximity switch in special pipe reinforced bar skeleton seam welder device 17 and travel switch 18 to be used for the displacement of mechanism in the reset of auxiliary seam welder device and running and to limit; Current sensor 15 and pressure sensor 16 are used for carrying out real-time monitoring to the course of work of seam welder; Whether alarm lamp 22 is used for reminding operating personnel's seam welder to break down.
9. after completing the welding of framework of steel reinforcement, take off framework of steel reinforcement, put it to the detection site of specifying, the outline drawing picture of framework of steel reinforcement is taken by ccd video camera B24, the image of shooting is uploaded to industrial computer 1 by image pick-up card 25, industrial computer 1 processes captured picture, finally calculates the actual outer dimensions of framework of steel reinforcement, for operating personnel's reference.
Comprehensively above-mentioned, a kind of special pipe reinforced bar skeleton seam welder of the present invention control system is the control system of a set of fully-automatic production developed for special pipe reinforced bar skeleton seam welder.Before framework of steel reinforcement processing, first vertical muscle is arranged on seam welder, host computer procedure sets form parameter and some basic welding parameters of framework of steel reinforcement to be processed, run control program, the automatic welding of framework of steel reinforcement can be completed.Simultaneously, in the process of welding, the related parameter values of current seam welder running status can be read from host computer procedure, and by carrying out analysis and treament to the weld image captured by ccd video camera A, realize the on-line checkingi to framework of steel reinforcement welding quality, by carrying out analysis and treament to the framework of steel reinforcement outline drawing picture captured by ccd video camera B, calculate current framework of steel reinforcement form parameter, front set parameter contrasts with processing again, and then judges that whether the appearance and size of framework of steel reinforcement is qualified.Long-distance user can by the remote monitoring of browser realization to seam welder running.The present invention has the functions such as data acquisition, status monitoring, logic control, interlock protection, Multi-axis motion control, welding quality on-line checkingi, framework of steel reinforcement size Quick Measurement; improve the working (machining) efficiency of special pipe framework of steel reinforcement; reduce the complexity of operation; reduce the dependence of workman, the processing cost of framework of steel reinforcement reduces.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (6)
1. a special pipe reinforced bar skeleton seam welder control system, is characterized in that: comprise industrial computer, motion control unit, Machine Vision Detection unit and remote monitoring end; Wherein:
Industrial computer, as the host computer of control system, for arranging the relevant parameter of welded reinforcement skeleton, and the real-time monitoring to special pipe reinforced bar skeleton seam welder running, the weld image that handling machine visual detection unit transmits and framework of steel reinforcement general image, realize the size detection of welding quality and framework of steel reinforcement, and as the server end that remote monitoring end is accessed by Internet;
Motion control unit, for the instruction according to industrial computer, realizes the motion control to seam welder and data acquisition;
Remote monitoring end take industrial computer as VNC server, realizes operated from a distance to on-the-spot seam welder and remote debugging for operating personnel by browser or VNC client;
Machine Vision Detection unit, for online acquisition seam welder weld image and framework of steel reinforcement general image, and is sent to industrial computer.
2. a kind of special pipe reinforced bar skeleton seam welder control system as claimed in claim 1, it is characterized in that: described motion control unit comprises ZigBee wireless transport module group, 485 monaxial movement controller, 485 biaxial movement controllers, high-speed pulse counting module, analog input/output module and digital quantity input/output module, wherein, the instruction that ZigBee wireless transport module group is used for industrial computer to send sends 485 biaxial movement controllers to, carries out motion control by 485 biaxial movement controllers according to the instruction of industrial computer to stepper motor; 485 monaxial movement controller carry out motion control according to the control instruction of industrial computer to servomotor; High-speed pulse counting module is for gathering the anglec of rotation of threephase asynchronous and feeding back to industrial computer; The analog signals of current sensor in special pipe reinforced bar skeleton seam welder and pressure sensor input is sent into industrial computer by described analog input/output module on the one hand, sends analog signals on the other hand according to the instruction of industrial computer to frequency converter; Described digital quantity input/output module gathers the duty of proximity switch, travel switch and magnetic switch and sends into industrial computer, and controls the duty of auxiliary reclay, magnetic valve and alarm lamp according to the instruction of industrial computer.
3. a kind of special pipe reinforced bar skeleton seam welder control system as claimed in claim 2, it is characterized in that: described ZigBee wireless transport module group includes 1 ZigBee wireless transport module and several 2nd ZigBee wireless transport module, wherein, the quantity of the 2nd ZigBee wireless transport module and one_to_one corresponding identical with the quantity of 485 biaxial movement controllers, 485 signals from industrial computer are converted to ZigBee signal and launch by the one ZigBee wireless transport module, 2nd ZigBee wireless transport module receives this ZigBee signal, and resolve to 485 signals, send to 485 biaxial movement controllers again, the motion control of industrial computer to stepper motor is realized by 485 biaxial movement controllers.
4. a kind of special pipe reinforced bar skeleton seam welder control system as claimed in claim 2, is characterized in that: described 485 biaxial movement controller correspondences connect two step actuators, and every platform step actuator connects a stepper motor.
5. a kind of special pipe reinforced bar skeleton seam welder control system as claimed in claim 2, is characterized in that: described high-speed pulse counting model calling photoelectric encoder, is gathered the anglec of rotation of threephase asynchronous by photoelectric encoder.
6. a kind of special pipe reinforced bar skeleton seam welder control system as claimed in claim 2, it is characterized in that: described Machine Vision Detection unit comprises the first ccd video camera, the second ccd video camera and image pick-up card, wherein, first ccd video camera for taking the weld image of framework of steel reinforcement in welding process, and by image pick-up card by image uploading to industrial computer; Second ccd video camera for taking the framework of steel reinforcement outline drawing picture after machining, and by image pick-up card by image uploading to industrial computer.
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| CN201610004710.0A CN105499852B (en) | 2016-01-04 | 2016-01-04 | Irregular pipe reinforcement frame seam welder control system |
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