CN104416276A - Full-automatic variable-diameter steel reinforcement framework seam welder - Google Patents
Full-automatic variable-diameter steel reinforcement framework seam welder Download PDFInfo
- Publication number
- CN104416276A CN104416276A CN201310390260.XA CN201310390260A CN104416276A CN 104416276 A CN104416276 A CN 104416276A CN 201310390260 A CN201310390260 A CN 201310390260A CN 104416276 A CN104416276 A CN 104416276A
- Authority
- CN
- China
- Prior art keywords
- welding
- full
- seam welder
- automatic
- reducing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/24—Electric supply or control circuits therefor
- B23K11/241—Electric supplies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a full-automatic variable-diameter steel reinforcement framework seam welder. The full-automatic variable-diameter steel reinforcement framework seam welder is composed of a mechanical device and an electric control system; the mechanical device is composed of a main drive device, a traction device, a variable diameter device, an electrode device and a framework bracket; the electric control system is composed of a weld control system and a weld control main loop system. The full-automatic variable-diameter steel reinforcement framework seam welder uses a chain to drive a slide block to change diameter, compared with a traditional welding machine, the production efficiency is greatly improved, and the labor intensity is greatly lowered; longitudinal bars are fed in a push mode or traction mode, compared with a traditional pulling mode, the manual fastening and manual discharge after welding for each longitudinal bar are not needed. The full-automatic variable-diameter steel reinforcement framework seam welder realizes to discharge pieces quickly, the production efficiency can be greatly improved, because a lead rail for pulling the device is omitted, the operation space is saved; by means of the full-automatic variable-diameter steel reinforcement framework seam welder, a push system automatically and quickly gets back after finishing welding, the manual push is not needed, the waiting time is saved, and accordingly the production efficiency is improved, and the labor intensity is alleviated.
Description
Technical field
The present invention relates to a kind of full-automatic reducing reinforced bar skeleton seam welder.
Background technology
At present, in bridge, building, Freeway Foundation engineering construction, need to use steel reinforcement cage, Steel-bar Pile or steel bar column in a large number.Manually to be tied up by job site when existing steel reinforcement cage, Steel-bar Pile or steel bar column or simply welding is carried out manufacturing.In practice of construction, because handwork productivity ratio is very low, steel reinforcement cage, Steel-bar Pile or steel bar column working ability have become the bottleneck of construction, and the dimensional accuracy of steel reinforcement cage, Steel-bar Pile or steel bar column obtained by this mode and rigidity can not be guaranteed, and bring potential safety hazard to engineering.
Summary of the invention
The object of the invention is to propose a kind of full-automatic reducing reinforced bar skeleton seam welder, its automaticity is high, and steel reinforcement cage welding quality is good.
To achieve these goals, the present invention adopts following technical scheme:
Full-automatic reducing reinforced bar skeleton seam welder, is made up of mechanical device and electrified control system, described mechanical device, is propped up be configured to by main drive, draw-gear, diameter changing device, electrode assembly and skeleton; Electrified control system, controls primary heat transport system by welding control system and welding and forms.
Further, described main drive, comprises main driving frequency control motor, and main driving frequency control motor drives seam welder to rotate, and realizes the winding of ring muscle on vertical muscle, simultaneously to welding control system transmission welding signal.
Further, described draw-gear, comprises traction frequency control motor and trailer wagon, traction frequency control motor provides power, does rectilinear motion through chain-driving trailer wagon, completes vertical muscle traction welding, the hauling speed of trailer wagon is adjustable, with the density of adjustable ring muscle.In addition, trailer wagon can carry out returning operation.
Further, described diameter changing device, comprise reducing frequency control motor, reducing frequency control motor provides power, when complete framework of steel reinforcement straight part shaping after, bell and spigot part as shaping in needs, during to socket joint size, reducing frequency control motor is radially moved by the slide block on chain-driving roll welding wheel, completes automatic diameter-enlarging.
Further, during welding flat mouth, flat mouth bell and spigot switch is allocated to flat mouth position, in automatic Arc Welding, electrode assembly keeps identical distance constant; Welding bell and spigot is when reducing, and electrode assembly is followed the expansion of reducing slide block and changes, ensure the spacing of welding electrode and battery lead plate and welding pressure equal.
Further, described welding control system, is made up of full digital welding controller and proximity switch, to realize the fine adjustment of welding conditions and completing of welding process.
Further, described welding controls primary heat transport system, comprise welding transformer, thyristor, copper conductor, water-cooling system, welding current is provided by welding transformer, thyristor is as the noncontacting switch of welding circuit, and water-cooling system cools welding transformer, thyristor electrode.
Advantage of the present invention is:
The present invention adopts chain-driving slide block reducing, and compare with traditional welding machine, production efficiency increases substantially, and labour intensity reduces greatly; Vertical muscle adopts pusher or towed feeding simultaneously, and more traditional drawing-type is compared, and carries out the fastening and manual inloading part of postwelding of craft without the need to indulging muscle to every root, present invention achieves quick inloading part, production efficiency can improve greatly, owing to not having the guide rail of pulling device, saves operating space; Present invention achieves propulsion system fast return automatically after welding, push back without the need to manpower, save and wait the time, thus enhance productivity, reduce labor intensity; The present invention adopts by the direct power supply of welding transformer to reinforcement welding, and brushless device, without the need to regularly replacing brush and safeguarding for a long time, has energy-saving effect simultaneously; The present invention adopts air-driven type electrode, automatically regulates pretightning force, precompression relative constancy, comparatively spring precompressed is compared, and have electrode and impact little, wear to electrodes is little, solder joint is feature more firmly, and the splashing in welding process reduces further, and electrode life is extended further; Electric critical component of the present invention adopts PLC to control, and equipment runs carries out intelligent management, and control accuracy is improved greatly.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of full-automatic reducing reinforced bar skeleton seam welder in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail:
Shown in composition graphs 1, full-automatic reducing reinforced bar skeleton seam welder, is made up of mechanical device 1 and electrified control system 2, and wherein, mechanical device 1, is made up of main drive 101, draw-gear 102, diameter changing device 103, electrode assembly 104 and skeleton support 105; Electrified control system 2, controls primary heat transport system 202 by welding control system 201 and welding and forms.
Main drive 101, comprises main driving frequency control motor, and main driving frequency control motor drives seam welder to rotate, and realizes the winding of ring muscle on vertical muscle, simultaneously to welding control system transmission welding signal.
Draw-gear 102, comprises traction frequency control motor and trailer wagon, and traction frequency control motor provides power, does rectilinear motion through chain-driving trailer wagon, and complete vertical muscle traction welding, the hauling speed of trailer wagon is adjustable, with the density of adjustable ring muscle.In addition, trailer wagon can carry out returning operation.
Diameter changing device 103, comprise reducing frequency control motor, reducing frequency control motor provides power, when complete framework of steel reinforcement straight part shaping after, bell and spigot part as shaping in needs, during to socket joint size, reducing frequency control motor is radially moved by the slide block on chain-driving roll welding wheel, completes automatic diameter-enlarging.
During welding flat mouth, flat mouth bell and spigot switch is allocated to flat mouth position, in automatic Arc Welding, electrode assembly 104 keeps identical distance constant; Welding bell and spigot is when reducing, and electrode assembly is followed the expansion of reducing slide block and changes, ensure the spacing of welding electrode and battery lead plate and welding pressure equal.
Welding control system 201, is made up of full digital welding controller and proximity switch, to realize the fine adjustment of welding conditions and completing of welding process.
Welding controls primary heat transport system 202, comprise welding transformer, thyristor, copper conductor, water-cooling system, there is provided welding current by welding transformer, thyristor is as the noncontacting switch of welding circuit, and water-cooling system cools welding transformer, thyristor electrode.
The present invention is applicable to the welding fabrication of mild steel reinforcement skeleton in concrete reinforced pipe, to replace artificial colligation, can produce bar diameter below Φ 10mm, skeleton diameter and length specification meet GB11836-2009, meet the various tube-making process requirements such as overhang roll, centrifugal, vibration.
Certainly; more than illustrate and be only preferred embodiment of the present invention; the present invention is not limited to enumerate above-described embodiment; should be noted that; any those of ordinary skill in the art are under the instruction of this description; made all equivalently to substitute, obvious variant, within the essential scope all dropping on this description, protection of the present invention ought to be subject to.
Claims (7)
1. full-automatic reducing reinforced bar skeleton seam welder, is made up of mechanical device and electrified control system, it is characterized in that, described mechanical device, propped up be configured to by main drive, draw-gear, diameter changing device, electrode assembly and skeleton; Electrified control system, controls primary heat transport system by welding control system and welding and forms.
2. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, it is characterized in that, described main drive, comprise main driving frequency control motor, main driving frequency control motor drives seam welder to rotate, realize the winding of ring muscle on vertical muscle, simultaneously to welding control system transmission welding signal.
3. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, it is characterized in that, described draw-gear, comprise traction frequency control motor and trailer wagon, traction frequency control motor provides power, do rectilinear motion through chain-driving trailer wagon, complete vertical muscle traction welding, the hauling speed of trailer wagon is adjustable.
4. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, it is characterized in that, described diameter changing device, comprise reducing frequency control motor, reducing frequency control motor provides power, when complete framework of steel reinforcement straight part shaping after, bell and spigot part as shaping in needs, during to socket joint size, reducing frequency control motor is radially moved by the slide block on chain-driving roll welding wheel, completes automatic diameter-enlarging.
5. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, is characterized in that, during welding flat mouth, flat mouth bell and spigot switch is allocated to flat mouth position, in automatic Arc Welding, electrode assembly keeps identical distance constant; Welding bell and spigot is when reducing, and electrode assembly is followed the expansion of reducing slide block and changes.
6. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, is characterized in that described welding control system is made up of full digital welding controller and proximity switch.
7. full-automatic reducing reinforced bar skeleton seam welder according to claim 1, it is characterized in that, described welding controls primary heat transport system, comprise welding transformer, thyristor, copper conductor and water-cooling system, welding current is provided by welding transformer, thyristor is as the noncontacting switch of welding circuit, and water-cooling system cools welding transformer, thyristor electrode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310390260.XA CN104416276A (en) | 2013-08-30 | 2013-08-30 | Full-automatic variable-diameter steel reinforcement framework seam welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310390260.XA CN104416276A (en) | 2013-08-30 | 2013-08-30 | Full-automatic variable-diameter steel reinforcement framework seam welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104416276A true CN104416276A (en) | 2015-03-18 |
Family
ID=52967000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310390260.XA Pending CN104416276A (en) | 2013-08-30 | 2013-08-30 | Full-automatic variable-diameter steel reinforcement framework seam welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104416276A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499852A (en) * | 2016-01-04 | 2016-04-20 | 江苏科技大学 | Irregular pipe reinforcement frame seam welder control system |
-
2013
- 2013-08-30 CN CN201310390260.XA patent/CN104416276A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499852A (en) * | 2016-01-04 | 2016-04-20 | 江苏科技大学 | Irregular pipe reinforcement frame seam welder control system |
| CN105499852B (en) * | 2016-01-04 | 2017-05-03 | 江苏科技大学 | Irregular pipe reinforcement frame seam welder control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101362244B (en) | Automatic surfacing device capable of adding special alloy in visible arc | |
| CN202475820U (en) | Horizontal stabilizing bar induction heating device | |
| CN202506943U (en) | Double-head riding welder | |
| CN202097488U (en) | Automatic welding operation machine for elliptical seams | |
| CN204639413U (en) | Multiple-unit transformer mash welder | |
| CN210908495U (en) | Cylindrical straight seam continuous seam welding resistance welder | |
| CN102198560A (en) | Oval seam automatic welding operation machine | |
| CN105108285A (en) | Efficient double-welding-head combined welding device | |
| CN103753062B (en) | A kind of pipe special welder | |
| CN205733501U (en) | A kind of Vertical Steel structure automatic soldering device | |
| CN104416276A (en) | Full-automatic variable-diameter steel reinforcement framework seam welder | |
| CN108555192B (en) | Steel wire mesh welding machine | |
| CN103990900A (en) | Spot-weld machine special for anode steel claw | |
| CN102416521A (en) | Semi-automatic double-head riding welding machine | |
| CN202506947U (en) | Barrel seam welding machine | |
| CN108127296A (en) | A kind of flexible switching welding and assembling production lines | |
| CN204171515U (en) | Bar-mat reinforcement welder | |
| CN103264496B (en) | Based on the Adjustable water tank of strap machine | |
| CN206185300U (en) | Drum longitudinal joint automatic weld equipment | |
| CN206010205U (en) | A kind of steel pipe groove cut-off apparatus | |
| CN105710574B (en) | A kind of oil drum seam welder and its processing method | |
| CN106695039A (en) | Cutting wire closed-loop one-way wire moving device of multi-set-wire-cylinder electrical spark wire cutting machine tool | |
| CN209094947U (en) | A kind of copper litz wire automatic shearing welding equipment | |
| CN203471134U (en) | Spot-weld machine specially used for anode steel claw | |
| CN106180949A (en) | A kind of Novel welding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150318 |
|
| WD01 | Invention patent application deemed withdrawn after publication |