CN105710574B - A kind of oil drum seam welder and its processing method - Google Patents
A kind of oil drum seam welder and its processing method Download PDFInfo
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- CN105710574B CN105710574B CN201610251686.0A CN201610251686A CN105710574B CN 105710574 B CN105710574 B CN 105710574B CN 201610251686 A CN201610251686 A CN 201610251686A CN 105710574 B CN105710574 B CN 105710574B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of oil drum seam welder, including fuselage, it is characterised in that：The fuselage includes propulsion station, shunting station, positional stations, seam weld station, discharging station successively.The present invention has advantages below and effect：This programme utilizes new mechanical structure, and using placement location and process velocity by controlling propulsion station and seam weld station, the perfect continuity of weld seam improves the effect of the operating efficiency of seam welder.
Description
Technical field
The present invention relates to oil drum manufacture field, more particularly to a kind of oil drum seam welder and its processing method.
Background technology
When rolling manufacture drum with sheet metal, the seam of its side needs to be welded.At present, the welding of drum seam
Two equipment are needed to use to complete, one is a weld through machine, and one is vertical masonry joint electric welding machine, will first roll shape during welding on mash welder
Into roll bending fix circular, with mash welder, four solder joints are fixed into drum on seam crossing point, then drum is taken into vertical masonry joint electricity
Fixed on welding machine and weld seam.This welding method needs two to three workmans to be operated in two equipment with merging
Into in operating process, drum needs constantly brought up to from machine, moved down, fixed and aligned, and operating efficiency is very low.
Notification number is the Chinese patent of CN201565696U《Novel automatic steel drum seam welder》, a kind of steel drum seam welder, spy
It is not a kind of novel automatic steel drum seam welder.It includes fuselage, roll bending mechanism and welding slideway, and roll bending mechanism is upper outstanding with fuselage
Beam is fixedly connected, and welding slideway is divided into sliding way and glide path, and roll bending mechanism is fixed on the top of sliding way, glide path and fuselage
The upper plane of lower overarm is fixed together, and the side of slideway is fixed with welding machine.The present invention has simple structure, high degree of automation
Advantage, reel and straight weld welds unification, can save roll bending and spot welding two procedures, and production efficiency is high, saving energy consumption.
Although the program solves the problems, such as spot welding and straight weldering, operation is saved, it is necessary to people after a steel drum completes
To place again or being sent into from other stations, then carry out bottom operation, thus welding wheel be for some time it is idle, because
And inefficiency.
The content of the invention
It is an object of the invention to provide a kind of oil drum seam welder of high working efficiency.
Above-mentioned technical purpose of the invention technical scheme is that：A kind of oil drum seam welder, including
Fuselage, the fuselage includes successively
Propulsion station, including sliding is arranged on fuselage bottom for fixing the master jaw of oil drum and past for advancing claw
Multiple mobile cylinder a；
Shunting station, including for positioning the locating clamp plate and the flow distribution plate on locating clamp plate of oil drum two side；
Positional stations, including positioned at locating clamp plate end and both sides be respectively provided with locating slot a and locating slot b locating piece and
Positioning component for positioning oil drum ladle body, locating slot a and locating slot b is spaced apart up and down and orthographic projection has intersection；
Seam weld station；
Discharging station.
By using above-mentioned technical proposal, oil drum quoit to be processed is carried out by Primary Location by master jaw, while
Oil drum two side is placed on shunting station and is stacked one on the other with ensureing that oil drum quoit can enter into positional stations formation
Oil drum two side, propulsion station continue advance oil drum front end is entered on seam weld station, propulsion station reset after continue to push away
Send, the oil drum quoit at the same time entering on seam weld station and stacking will be welded by seam weld station, finally be existed
By completing processing on seam weld station to discharging station.Master jaw on propulsion station can repeatedly divided by cylinder a
Moved between stream station and positional stations to realize the purpose of lasting push, by the positioning component on positional stations by oil drum
Carrying out positioning prevents oil drum from being deformed upon in addition.Locating slot a and locating slot b in positioning component are distributed up and down, while having
A part is to overlap under orthographic projection, realizes realizing oil drum two side to put up and down.By advancing station and seam weld station
Cooperation, propulsion station can seam weld station welding after the completion of, next oil drum is continued to be pushed to seam weld station so that seam
The enough continuous firings of welder's potential energy, so as to improve the processing efficiency of seam welder.
The further setting of the present invention is：The locating clamp plate is including extending to the follow block of locating piece, positioned at follow block top
Pressing plate and follow block and pressing plate between the stopper slot that is formed, the flow distribution plate is plugged in locating clamp plate middle part, and stopper slot is located at
Flow distribution plate both sides.
By using above-mentioned technical proposal, locating clamp plate includes follow block setting up and down and pressing plate, and both form a stopper slot,
Oil drum two side is positioned in transmit process, it is to avoid oil drum occurs the change of position and causes not before positional stations are entered
The problem of positional stations can be entered into, while flow distribution plate is arranged on locating clamp plate middle part, in advance can carry out oil drum isolating fixed
Position, enters into positional stations such that it is able to take advantage of a situation.
The further setting of the present invention is：The guide plate a and guide-localization groove of guide-localization groove a are provided with the follow block
The guide plate b of b.
By using above-mentioned technical proposal, follow block end set guide plate a and guide plate b be positioned at locating slot a and
The arrival end of locating slot b, is able to be connected shunting station and positional stations, it is to avoid oil drum can not be entered on positional stations
Can not finally be positioned.
The further setting of the present invention is：The seam weld station include located at fuselage and the welding wheel a positioned at locating piece side,
Welding wheel b and coolant pipe group above welding wheel a.
By using above-mentioned technical proposal, welding wheel a is located at lower section, positioned at locating piece lower section, while welding wheel b is located at welding wheel a
Top, gap therebetween supplies the oil drum for having overlapped to enter, and then welding wheel a connects realization welding with welding wheel b, while leading to again
The spray of supercooling liquid pipe is cooled down.
The further setting of the present invention is：The seam weld station also includes the guide wheel of transmission welding wheel b, and the guide wheel is in linkage with
Motor and it is meshed with welding wheel b.
By using above-mentioned technical proposal, welding wheel b perisporiums are linked with guide wheel, and guide wheel is driven by motor, then by guide wheel
Transmission welding wheel realizes linkage, while welding is realized, oil drum is driven, and ultimately forms a linear welding rod.
The further setting of the present invention is：The welding wheel b periphery walls are evenly distributed with double wedge, are provided with the guide wheel
The annular groove of the concave tooth engaged with double wedge.
By using above-mentioned technical proposal, welding wheel b perisporiums are provided with double wedge, are meshed with the concave tooth in the annular groove of guide wheel
Realize linkage；Double wedge increase on another aspect welding wheel b causes that oil drum is more prone to be driven with the frictional force on oil drum surface.
The further setting of the present invention is：The positioning component include positioned at locating piece both sides arc sizing geosynclinal block and
Located at the propulsion cylinder of fuselage connection arc sizing geosynclinal block.
Can be carried out more according to the specific shape of oil drum by using the shape of above-mentioned technical proposal, arc top sizing geosynclinal block
Change, while being positioned to the final shape of oil drum by advancing the position of cylinder control arc sizing geosynclinal block.
The further setting of the present invention is：The seam weld station and locating piece are located between two groups of arc sizing geosynclinal blocks.
By using above-mentioned technical proposal, when seam weld station works, the oil drum on seam weld station remains unchanged in arc fixed slot
Between block so that sizing is more thorough, it is to avoid deformed upon in seam weld.
The further setting of the present invention is：The master jaw includes that sliding is arranged on the pedestal on fuselage and by cylinder b
The claw on pedestal of folding, the pedestal is controlled to be connected with cylinder a.
By using above-mentioned technical proposal, oil drum is firmly grasped by controlling claw folding, while by oil drum in shunting station
On movement, pedestal can place the bottom of oil drum, prevent oil drum because deforming upon the reason for gravity and cause oil drum more simultaneously
Good moves on shunting station and locating piece.Pedestal is back and forth moved by cylinder a control realizations on locating piece, shunting station
Move to realize transporting the transmission of oil drum.
It is a further object of the present invention to provide a kind of oil drum seam weld machine-tooled method of high working efficiency.
A kind of processing method of oil drum seam welder,
S1, oil drum after bending is placed on shunting station, by advancing the master jaw clamping in station；
S2, the oil drum on master jaw is advanced to the seam weld station entered on positional stations after shunting station by cylinder a；
S3, when seam weld station works, cylinder a returns master jaw, then oil drum is pushed, the reciprocal propulsion of cylinder a
Speed is equal to the process velocity of seam weld station.
S4, the complete oil drum of seam weld is pushed to discharging station by seam weld station, completes processing.
By using above-mentioned technical proposal, controlled to being fast seam weld station seam weld by by the feeding reciprocating speed of cylinder a
Second oil drum can be pushed by the twice of rate so that after seam weld station processes an oil drum, propulsion station just,
Thus seam weld station can at once carry out seam weld, substantially increase operating efficiency, improve yield.
In sum, the invention has the advantages that：
1st, by controlling the placement location and process velocity of propulsion station and seam weld station, perfect 5 seam welds it is continuous
Property, improve the work production of seam welder；
2nd, it is simply placed on shunting station by by oil drum quoit, without special positioning, reduces artificial intensity；
3rd, seam weld integral process is realized, compared to spot welding and directly two techniques of weldering is passed through in the prior art, is greatly shortened
Process time, improve production efficiency, it is ensured that production is carried out continuously.
Brief description of the drawings
Fig. 1 is the structural representation one of embodiment；
Fig. 2 is the A portions enlarged diagram shown in Fig. 1；
Fig. 3 is the B portions enlarged diagram shown in Fig. 1；
Fig. 4 is the structural representation two of embodiment；
Fig. 5 is the C portions enlarged diagram shown in Fig. 4；
Fig. 6 is the structural representation three of embodiment；
Fig. 7 is the A-A views of Fig. 6.
In figure：1st, fuselage；2nd, station is advanced；2.1st, master jaw；2.1.1, pedestal；2.1.2, claw；2.2nd, cylinder a；3、
Shunting station；3.1st, locating clamp plate；3.1.1, follow block；3.1.2, pressing plate；3.1.3, stopper slot；3.2nd, flow distribution plate；3.3rd, it is oriented to
Plate a；3.4th, guide plate b；4th, positional stations；4.1st, locating piece；4.1.1, locating slot a；4.1.2, locating slot b；4.2nd, positioning group
Part；4.2.1, arc sizing geosynclinal block；4.2.2 cylinder, is advanced；5th, seam weld station；5.1st, welding wheel a；5.2nd, welding wheel b；5.2.1 it is, convex
Tooth；5.3rd, guide wheel；5.3.1, annular groove；5.3.2, concave tooth；5.4th, coolant pipe group；6th, discharge station.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
A kind of reference picture 1, Fig. 3, oil drum seam welder is provided with placement plate on the right side of fuselage 1, to be processed for placing
Oil drum, end is provided with shunting station 3 on the fuselage 1, wherein the locating clamp plate 3.1 in shunting station 3 is arranged at the upper end of fuselage 1,
The lower section of locating clamp plate 3.1 is the master jaw 2.1 in propulsion station 2 so that when oil drum is placed, the side wall of oil drum upper end two is placed on fixed
On the clamp 3.1 of position, lower end is rested on pedestal 2.1.1, while being additionally provided with a flow distribution plate 3.2 in the middle-end of locating clamp plate 3.1, is
Prevent oil drum quoit two side from overlaping.Wherein locating clamp plate 3.1 includes that horizontally disposed follow block 3.1.1 is used for supporting
Oil drum inner ring wall, while being arranged above pressing plate 3.1.2 in follow block 3.1.1, forms between pressing plate 3.1.2 and follow block 3.1.1
The two ends movement of one stopper slot 3.1.3 fuel feeding bucket, while flow distribution plate 3.2 is arranged in the middle of pressing plate 3.1.2, pressing plate 3.1.2 is a
For two rear walls are plugged on follow block 3.1.1 so that oil drum enters fashionable realizes Primary Location.
Reference picture 2, the pedestal 2.1.1 on master jaw 2.1 realizes being moved in shunting station 3 lower horizontal by cylinder a2.2
The transmission of oil drum is realized, cylinder a2.2 is arranged on the lower section of positional stations 4, and pedestal 2.1.1 includes that one is used to place the flat of oil drum
Platform is provided with claw 2.1.2 away from cylinder a2.2 one end simultaneously, and claw 2.1.2 includes two symmetrically arranged arc blocks, passes through
So as to realize claw 2.1.2 foldings, the upper end of claw 2.1.2 can also set for the rotation of the cylinder b control arc blocks lower end of lower section
Put adjustment block, conjunction oil drum preferably can be grabbed according to the shape of the Adjusting Shape claw 2.1.2 of oil drum, herein cylinder a2.2 and
The operation principle of cylinder b is prior art, does not have material alterations to this programme, thus is no longer illustrated by.
Reference picture 4, Fig. 5, the locating piece 4.1 on positional stations 4 includes locating slot a4.1.1 and locating slot b4.1.2, fixed
Position groove a4.1.1 is located at the side of locating piece 4.1, and locating slot b4.1.2 is located at opposite side so that locating slot a4.1.1 is higher than locating slot
B4.1.2 and locating slot a4.1.1 and locating slot b4.1.2 have a lap under orthographic projection, formed one approximately with " z " font, make
Oil drum be moved through come after, oil drum two side is overlapped and accurately can be processed by seam weld station 5 after putting one on the other.
Reference picture 6, Fig. 7, also sets up transition mechanism between locating piece 4.1 and locating clamp plate 3.1, transition mechanism include from
Follow block 3.1.1 extends to the guide plate a3.3 of locating slot a4.1.1 bottom walls and extends to locating slot b4.1.2 bottoms from follow block 3.1.1
The guide plate b3.4 of wall, can be with much smoother entrance when oil drum is moved to moves to positional stations 4 from shunting station 3.
Reference picture 4, Fig. 5, oil drum is realized overlapping the welding wheel entered on seam weld station 5 after placement from locating piece 4.1
A5.1 tops, another part was arranged welding wheel a5.1 and passed through from welding wheel a5.1 lower sections, after oil drum enters into seam weld station 5, passed through
Motor control guide wheel 5.3 is rotated, and guide wheel 5.3 drives welding wheel b5.2, final welding wheel b5.2, oil drum wall, welding wheel a5.1 three connection
Realize energization seam weld.Wherein guide wheel 5.3 includes an annular groove 5.3.1, and annular groove 5.3.1 inner circumferentials are distributed with concave tooth 5.3.2, with
The double wedge 5.2.1 of welding wheel b5.2 periphery walls is meshed and realizes linkage；The double wedge 5.2.1 on welding wheel b5.2 can compress oil simultaneously
Bucket, on the one hand realize seam weld, on the other hand preferably oil drum can be slid out from locating piece 4.1 come and without by outer
Power.Cooling when coolant pipe group 5.4 can carry out seam weld is additionally provided with welding wheel b5.2 sides, coolant pipe group 5.4 can be with
It is coolant pipe group 5.4 of the prior art, can also be by coolant with water flowing.
Reference picture 4, Fig. 5, positioning component 4.2 is provided with locating piece 4.1 and the both sides of seam weld station 5, and positioning component 4.2 can
With arc sizing geosynclinal block 4.2.1, sizing geosynclinal block is by advancing the spacing between cylinder 4.2.2 controls and locating piece 4.1 so that
After oil drum is transported to seam weld station 5 by master jaw 2.1, now claw 2.1.2 will not touch arc sizing geosynclinal block 4.2.1, then
By the fixation of welding wheel a5.1 and welding wheel b5.2, master jaw 2.1 departs from reset, and now arc fixed slot also functions to the work of positioning
With, prevent oil drum because after bending reset force depart from more than pressure between welding wheel a5.1 and welding wheel b5.2.
Reference picture 4, drawing mechanism is a positioning rod, is fixed on the rear end of seam weld station 5, and welding wheel b5.2 slides out oil drum to come
After enter into locating rod, then by artificially taking.
The processing method of seam welder：
, be placed on oil drum after bending on shunting station 3 by the way that workman is artificial by S1, and oil drum two side is placed on locator card
Between plate 3.1, then the clamping oil drum side wall of master jaw 2.1 in station 2 will be advanced by control system；
S2, controls to enter positional stations 4 after the oil drum on master jaw 2.1 is advanced into shunting station 3 by cylinder a2.2
On seam weld station 5；
S3, when seam weld station 5 works, cylinder a2.2 returns master jaw 2.1, then oil drum is pushed, now by vapour
The process velocity of the reciprocal fltting speed control equal to seam weld station 5 of cylinder a2.2.
S4, the complete oil drum of seam weld is pushed to discharging station 6 by seam weld station 5, by manually taking away, is finally completed seam weld
Processing.
By the continuous work that moves in circles on the fuselage 1 of master jaw 2.1 so that seam weld station 5 almost constantly working,
The processing efficiency of equipment is substantially increased, yield is improve.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art
Member can make the modification without creative contribution to the present embodiment as needed after this specification is read, but as long as at this
All protected by Patent Law in the right of invention.
Claims (10)
1. a kind of oil drum seam welder, including fuselage（1）, it is characterised in that：The fuselage（1）Include successively
Propulsion station（2）, including sliding be arranged on fuselage（1）Bottom is used to fix the master jaw of oil drum（2.1）And for pushing away
Enter claw（2.1.2）The cylinder a for moving back and forth（2.2）；
Shunting station（3）, including for positioning the locating clamp plate of oil drum two side（3.1）And positioned at locating clamp plate（3.1）On
Flow distribution plate（3.2）；
Positional stations（4）, including positioned at locating clamp plate（3.1）End and both sides are respectively provided with locating slot a（4.1.1）And locating slot
b（4.1.2）Locating piece（4.1）With the positioning component for positioning oil drum ladle body（4.2）, locating slot a（4.1.1）With locating slot
b（4.1.2）It is spaced apart up and down and orthographic projection has intersection；
Seam weld station（5）；
Discharging station（6）.
2. a kind of oil drum seam welder according to claim 1, it is characterised in that：The locating clamp plate（3.1）Including extending
To locating piece（4.1）Follow block（3.1.1）, positioned at follow block（3.1.1）The pressing plate of top（3.1.2）And follow block（3.1.1）With
Pressing plate（3.1.2）Between formed stopper slot（3.1.3）, the flow distribution plate（3.2）It is plugged in locating clamp plate（3.1）Middle part, limit
Position groove（3.1.3）Positioned at flow distribution plate（3.2）Both sides are formed.
3. a kind of oil drum seam welder according to claim 2, it is characterised in that：The follow block（3.1.1）On be provided with and lead
To locating slot a（4.1.1）Guide plate a（3.3）With guide-localization groove b（4.1.2）Guide plate b（3.4）.
4. a kind of oil drum seam welder according to claim 3, it is characterised in that：The seam weld station（5）Including located at machine
Body（1）And positioned at locating piece（4.1）The welding wheel a of side（5.1）, positioned at welding wheel a（5.1）The welding wheel b of top（5.2）And cooling
Liquid pipe group（5.4）.
5. a kind of oil drum seam welder according to claim 4, it is characterised in that：The seam weld station（5）Also include transmission
Welding wheel b（5.2）Guide wheel（5.3）, the guide wheel（5.3）Be in linkage with motor and with welding wheel b（5.2）It is meshed.
6. a kind of oil drum seam welder according to claim 5, it is characterised in that：The welding wheel b（5.2）Periphery wall uniformly divides
It is furnished with double wedge（5.2.1）, the guide wheel（5.3）On be provided with and double wedge（5.2.1）The concave tooth of engagement（5.3.2）Annular groove
（5.3.1）.
7. a kind of oil drum seam welder according to claim 4, it is characterised in that：The positioning component（4.2）Including being located at
Locating piece（4.1）The arc sizing geosynclinal block of both sides（4.2.1）And located at fuselage（1）Connection arc sizing geosynclinal block（4.2.1）'s
Propulsion cylinder（4.2.2）.
8. a kind of oil drum seam welder according to claim 7, it is characterised in that：The seam weld station（5）And locating piece
（4.1）Positioned at two groups of arc sizing geosynclinal blocks（4.2.1）Between.
9. a kind of oil drum seam welder according to claim 8, it is characterised in that：The master jaw（2.1）Set including sliding
Put in fuselage（1）On pedestal（2.1.1）With by cylinder b control folding positioned at pedestal（2.1.1）On claw
（2.1.2）, the pedestal（2.1.1）With cylinder a（2.2）Connection.
10. a kind of a kind of processing method of oil drum seam welder according to claim 1-9 any claims, its feature exists
In：
S1, shunting station is placed on by oil drum after bending（3）On, by advancing station（2）In master jaw（2.1）Clamping；
S2, by cylinder a（2.2）By master jaw（2.1）On oil drum be advanced to shunting station（3）Enter positional stations afterwards（4）
On seam weld station（5）；
S3, seam weld station（5）During work, cylinder a（2.2）By master jaw（2.1）Return, then oil drum is pushed, cylinder a
（2.2）Reciprocal fltting speed be equal to seam weld station（5）Process velocity；
S4, the complete oil drum of seam weld passes through seam weld station（5）It is pushed to discharging station（6）, complete processing.
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| CN107263033B (en) * | 2017-06-29 | 2019-07-30 | 荆州市先隆包装制品有限公司 | A kind of steel drum production technology |
| CN113478422B (en) * | 2021-07-27 | 2022-09-02 | 双铸金属制品(上海)有限公司 | Clamp system convenient to disassemble and assemble |
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| CN103978290A (en) * | 2014-05-12 | 2014-08-13 | 西北工业大学 | Joint welding clamp of titanium alloy straight pipe and joint welding method |
| CN205057379U (en) * | 2015-09-30 | 2016-03-02 | 杭州天龙钢瓶有限公司 | Butt seam welding of gas steel bottle base is met sb. at airport |
| CN205520167U (en) * | 2016-04-20 | 2016-08-31 | 上虞市星光金属制品有限公司 | Oil drum seam welder |
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| CN105710574A (en) | 2016-06-29 |
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