A kind of bending welding combination unit
Technical field
It the utility model is related to the processing unit (plant) of insulating wall material, more particularly to a kind of bending welding combination unit.
Background technology
Application of the phenolic aldehyde materials for wall in wall thermal insulating field is very extensive, and is needed in the material preparation process of reality
A kind of steel wire rack of W types is reinforced the progress in order to follow-up work, because the shape of steel wire rack is special, mesh to phenolic materials
Before, in the market is universal or by being accomplished manually bending welding job, and labor intensity is big, the low serious restriction of operating efficiency
The development of building trade.
A kind of bending welding combination unit that the utility model refers to completes bending by bending mechanism, then passes through welding mechanism
By the steel wire weld after bending to together, W type steel wire racks are formed, coordinates feed mechanism, pusher, flatten mechanism, stock-cutter
The effect of structure etc., work is very efficient, and automaticity is high, solves the long-standing manual bending welding of building trade and restricts
The problem of industry development.
Utility model content
Weak point present in regarding to the issue above, the utility model provide a kind of bending welding combination unit.
To achieve the above object, the utility model provides a kind of bending welding combination unit, including:
Workbench, the workbench are rectangular mesa, along the long side direction of the rectangular mesa set gradually feed mechanism,
Pusher, bending mechanism, orbit of steel wire, welding mechanism, material pulling mechanism, pressing mechanism and material cutting mechanism form bending welding
Streamline;
The bending mechanism includes bending guiding mechanism, bending swing mechanism, bending TRAJECTORY CONTROL plate, bending head, bending
Detent mechanism, bending cylinder, the bending guiding mechanism include being oriented to bottom plate and guide panel, the guiding bottom plate and described lead
To guide-localization set is connected between panel, holding screw is oriented to bottom plate and the spigot surface through the guide-localization set by described
Plate is fixed on the side of the workbench, and guide groove, rolling bearing installation are provided with the guiding bottom plate and the guide panel
In in the guide groove;The bending swing mechanism includes connection head, described connection head one end and the rolling bearing
Inner circle interference fit installation, the other end on the connection head are fixedly connected with two panels bending connecting plate, the every bending connection
Plate is machined with one of elongated slot, bending head is installed on institute by connecting plate and bending hinge connection on the every bending connecting plate
Between stating elongated slot, vertically-mounted bending pin in the bending head, the bending head is connected by universal joint C with bending cylinder, institute
Bending cylinder is stated equally to be fixed on the bending hinge;The bending TRAJECTORY CONTROL plate is fixed on the workbench, is described
Below bending head, machining locus groove in the bending TRAJECTORY CONTROL plate, the track groove includes climb section, solstics, return phase,
Centre hole is also machined with the bending TRAJECTORY CONTROL plate, is thimble in the centre hole, jacking cylinder is connected under the thimble;
The bending detent mechanism includes swinging piece adjacent to centre hole installation, and the swing piece is movably connected in the folding by dead axle
One jiao of bending track mark control panel, the positioning cylinder axle for swinging piece and positioning cylinder separately being connected by swing connects hinge are described fixed
Position cylinder is fixed on the workbench by hinge.
As further improvement of the utility model, the workbench is provided with rectangular opening, feeding at the feed mechanism
Bottom plate is located at the lower section of the rectangular opening, and the feeding bottom plate rear end is fixedly connected with feeding cylinder, and fixture fixed part is fixed on
The rectangular opening is stretched out in its upper end on the feeding bottom plate, and fixture movable part matches to form clamping machine with the fixture fixed part
Structure, the fixture movable part are circumscribed with clamp cylinder.
As further improvement of the utility model, the pusher includes pusher bottom plate, and the pusher bottom plate passes through
Universal joint A is connected with the charging ram of pusher cylinder, and the pusher bottom plate forms relative slide construction, the pusher with guiding mechanism
Bottom plate is fixedly connected with the portion that grips of pusher clamp assemblies, and pusher support is fixedly connected with the pusher bottom plate, clamping device
It is fixed on the pusher support.
As further improvement of the utility model, the guiding mechanism includes two axis of guides, and the axis of guide is fixed
In guide holder, it is oriented to displacement adjusting set and is enclosed on the axis of guide and is adjusted equipped with displacement is oriented to, guide runner pushes away with described
Expect that bottom plate fixes rear enclosure on the axis of guide, guide copper sleeve built in the guide runner, the clamping of the pusher clamp assemblies
Movable part is connected by connecting rod, universal joint B with the gripper cylinder being fixed on the pusher support, the connecting rod by hinge axis A,
Hinge axis B is fixed, and the side of the pusher is also equipped with optoelectronic switch A, optoelectronic switch B.
As further improvement of the utility model, the orbit of steel wire is divided into left track, right track, the left track by
Screw fixes left panel, left bottom plate is formed on the workbench, and the left panel bottom processes left inside portion's dead slot, the left bottom
Plate upper surface is machined with left steel wire trough, and the left steel wire trough is divided into left oblique line section and left straightway, the right track and the left side
Track structure is consistent, symmetrical.
As further improvement of the utility model, the welding mechanism includes left detent mechanism, right detent mechanism, described
Left detent mechanism includes the left location-plate on left positioning cylinder and its axle, and the left location-plate is oriented to by left guide pad, the left side
The inner side of location-plate is left positioning head, and the shape of the left positioning head is with being that the steel wire of bending coincide, the right localization machine
Structure is consistent with the left detent mechanism structure, and position is symmetrical on the table core;Support is fixed on the left localization machine
Between structure, the right detent mechanism, erecting and welding cylinder on the support, plumb joint is installed on the cylinder axis of the weld cylinder
On, the plumb joint is oriented to by guide cylinder.
As further improvement of the utility model, the material pulling mechanism includes drawing material guide rod, described to draw material guide rod
Expect that connecting plate is symmetrically connected in the long side of the workbench by drawing for totally two, draw material travelling carriage to be enclosed on described draw on material guide rod
And copper sheathing is embedded equipped with travelling carriage, compression cylinder is installed on described draw and expected on travelling carriage, described to draw material travelling carriage to be also circumscribed with drawing
Expect cylinder.
As further improvement of the utility model, the pressing mechanism includes flattening bench, and rolling element is located at the pressing
Be roller bearing in the rolling element on platform, the end of the roller bearing is fixed in right support by hinge axis C, the roller bearing it is another
End is in left support.
As further improvement of the utility model, the material cutting mechanism includes the blank branch being fixed on the workbench
Frame, blank cylinder are fixed on the blank support, and cutting knife flushes with the end of the flattening bench.
The beneficial effects of the utility model are:
1st, the present apparatus is uniformly controlled, coordinate operation, automaticity using parts such as multiple cylinders, optoelectronic switches by PLC
Height, is welded relative to artificial bending, and operating efficiency greatly improves.
2nd, bending is completed by bending mechanism, then by welding mechanism by the steel wire weld after bending to together, form W shaped steel
Guide frame, coordinate feed mechanism, pusher, the effect for flattening mechanism, material cutting mechanism etc., work very efficient, automaticity
Height, solve the problems, such as that the long-standing manual bending welding of building trade restricts industry development.
Brief description of the drawings
Fig. 1 is a kind of bending welding combination unit top view of the utility model;
Fig. 2 is the enlarged drawing of location A in Fig. 1;
Fig. 3 is the top view of pusher;
Fig. 4 is Fig. 3 left view;
Fig. 5 is the top view of bending mechanism;
Fig. 6 is Fig. 5 left view;
Fig. 7 is the part drawing of bending TRAJECTORY CONTROL plate;
Fig. 8 is the connection figure at bending detent mechanism;
Fig. 9 is bending operating diagram;
Figure 10 is the top view of orbit of steel wire;
Figure 11 is B-B sectional views in Figure 10;
Figure 12 is the enlarged drawing of location of C in Figure 11;
Figure 13 is the top view of welding mechanism;
Figure 14 is Figure 13 left view;
Figure 15 is the enlarged drawing of D positions in Figure 13;
Figure 16 is the top view of material pulling mechanism;
Figure 17 is the front view of material pulling mechanism;
Figure 18 is the top view for flattening mechanism;
Figure 19 is the top view of material cutting mechanism;
Figure 20 is Figure 19 left view.
In figure:1st, workbench;2nd, pusher cylinder;3rd, feed mechanism;31st, feeding bottom plate;32nd, rectangular opening;33rd, fixture is fixed
Portion;34th, fixture movable part;35th, clamp cylinder;36th, feeding cylinder;4th, optoelectronic switch A;5th, photoelectricity switch B;6th, pusher;
61st, guiding mechanism;611st, guide holder;612nd, it is oriented to displacement regulation;613rd, the axis of guide;614th, it is oriented to displacement adjusting set;615th, it is sliding
Block embeds copper sheathing;616th, guide runner;62nd, charging ram;63rd, universal joint A;64th, pusher bottom plate;65th, pusher clamp assemblies;651、
Grip portion;652nd, movable part is clamped;66th, pusher support;67th, clamping device;671st, gripper cylinder;672nd, universal joint B;
673rd, hinge axis A;674th, hinge axis B;675th, connecting rod;7th, bending mechanism;71st, bending guiding mechanism;711st, guide groove;712nd, lead
To bottom plate;713rd, guide-localization set;714th, guide panel;715th, rolling bearing;72nd, bending swing mechanism;721st, bending connects
Head;722nd, bending oscillating deck;723rd, elongated slot;724th, bending connecting plate;725th, bending hinge;73rd, bending TRAJECTORY CONTROL plate;731、
Track groove;7311st, climb section;7312nd, solstics;7313rd, return phase;732nd, centre hole;74th, bending head;741st, bending pin;
75th, bending detent mechanism;751st, thimble;752nd, dead axle;753rd, piece is swung;754th, connects hinge is swung;755th, positioning cylinder axle;
76th, universal joint C;77th, bending cylinder;8th, orbit of steel wire;81st, left track;811st, left panel;812nd, left inside portion's dead slot;813rd, it is left
Bottom plate;814th, left steel wire trough;815th, left oblique line section;816th, left straightway;82nd, right track;821st, right panel;822nd, it is right internal empty
Groove;823rd, right bottom plate;824th, right steel wire trough;825th, right oblique line section;826th, right straightway;9th, positioning cylinder;10th, welding mechanism;
101st, left detent mechanism;1011st, left positioning cylinder;1012nd, left guide pad;1013rd, left location-plate;1014th, left positioning head;
102nd, right detent mechanism;103rd, weld cylinder;104th, support;105th, guide cylinder;106th, plumb joint;11st, material pulling mechanism;111st, draw
Expect connecting plate;112nd, material guide rod is drawn;113rd, material travelling carriage is drawn;114th, material cylinder is drawn;115th, compression cylinder;116th, in travelling carriage
Embedding copper sheathing;12nd, mechanism is flattened;121st, flattening bench;122nd, rolling element;123rd, left support;124th, right support;125th, hinge axis C;
126th, roller bearing;13rd, material cutting mechanism;131st, blank support;132nd, blank cylinder;133rd, cutting knife;14th, middle part steel wire;141st, left side
Steel wire;142nd, right side steel wire.
Embodiment
As illustrated, a kind of bending welding combination unit described in the utility model embodiment, including:As shown in figure 1, work
It is rectangular mesa to make platform 1, and feed mechanism 3, pusher 6, bending mechanism 7, steel are set gradually along the long side direction of rectangular mesa
Wire track 8, welding mechanism 10, material pulling mechanism 11, the streamline for flattening mechanism 12 and the formation bending welding of material cutting mechanism 13;Such as figure
Shown in 2, workbench 1 is provided with rectangular opening 32 at feed mechanism 3, and feeding bottom plate 31 is located at the lower section of rectangular opening 32, feeding bottom plate
31 rear ends are fixedly connected with feeding cylinder 36, and fixture fixed part 33 is fixed on its upper end on feeding bottom plate 31 and stretches out rectangular opening 32,
Fixture movable part 34 matches to form clamp system with fixture fixed part 33, and fixture movable part 34 is circumscribed with clamp cylinder 35;Such as figure
3rd, shown in Fig. 4, pusher 6 includes pusher bottom plate 64, and pusher bottom plate 64 passes through universal joint A63 and the charging ram of pusher cylinder 2
62 connections, pusher bottom plate 64 form relative slide construction with guiding mechanism 61, and pusher bottom plate 64 is fixedly connected with pusher clamp assemblies
65 grip portion 651, and pusher support 66 is fixedly connected with pusher bottom plate 64, clamping device 67 is fixed on pusher support 66
On;Include two axis of guides 613 to mechanism 61, the axis of guide 613 is fixed in guide holder 611, is oriented to displacement adjusting set 614 and is enclosed on
On the axis of guide 613 and equipped with displacement regulation 612 is oriented to, guide runner 616 fixes rear enclosure in the axis of guide 613 with pusher bottom plate 64
On, guide copper sleeve 615 built in guide runner 616, the clamping movable part 652 of pusher clamp assemblies 65 passes through connecting rod 675, universal joint
B672 is connected with the gripper cylinder 671 being fixed on pusher support 66, and connecting rod 675 is fixed by hinge axis A673, hinge axis B674,
As shown in figure 1, the side of pusher 6 is also equipped with optoelectronic switch A4, optoelectronic switch B5;As shown in Figure 5, Figure 6, bending mechanism 7
Including bending guiding mechanism 71, bending swing mechanism 72, bending TRAJECTORY CONTROL plate 73, bending be first 74, bending detent mechanism 75, folding
Curved cylinder 77, bending guiding mechanism 71 include being oriented to bottom plate 712 and guide panel 714, are oriented to bottom plate 712 and guide panel 714
Between be connected with guide-localization set 713, holding screw is directed to bottom plate 712 and guide panel 714 is fixed through guide-localization set 713
In the side of workbench 1, it is oriented in bottom plate 712 and guide panel 714 and is provided with guide groove 711, rolling bearing 715 is installed on guiding
In groove 711;Bending swing mechanism 72 includes connection head 721, connection one end of head 721 and the inner circle interference of rolling bearing 715
Coordinate installation, the other end on connection head 721 is fixedly connected with two panels bending connecting plate 722, and every bending connecting plate 722 passes through company
Fishplate bar 724 is connected with bending hinge 725, and one of elongated slot 723 is machined with every bending connecting plate 722, and bending first 74 is installed on
Between elongated slot 723, vertically-mounted bending pin 741 in bending first 74, bending first 74 is connected by universal joint C76 and bending cylinder 77
Connect, bending cylinder 77 is equally fixed on bending hinge 725;As shown in fig. 7, bending TRAJECTORY CONTROL plate 73 is fixed on workbench 1
Upper, first 74 lower section of bending, machining locus groove 731 in bending TRAJECTORY CONTROL plate 73, track groove 731 include climbing section 7311, farthest
7312, return phase 7313 is put, centre hole 732 is also machined with bending TRAJECTORY CONTROL plate 73, is thimble 751 in centre hole 732, top
Jacking cylinder is connected under pin 751;As shown in figure 8, bending detent mechanism 75 includes swinging piece 753, pendulum adjacent to the installation of centre hole 732
Moving plate 753 is movably connected in one jiao of bending TRAJECTORY CONTROL plate 73 by dead axle 752, swings piece 753 separately by swing connects hinge 754
The positioning cylinder axle 755 of positioning cylinder 9 is connected, as shown in figure 1, positioning cylinder 9 is fixed on workbench 1 by hinge;Such as figure
10th, shown in Figure 11, orbit of steel wire 8 divides fixes left panel 811, left bottom plate for left track 81, right track 82, left track 81 by screw
813 form on workbench 1, and the bottom of left panel 811 processes left inside portion's dead slot 812, and the upper surface of left bottom plate 813 is machined with left steel wire
Groove 814, left steel wire trough 814 divide for left oblique line section 815 and left straightway 816, and right track 82 is consistent with the structure of left track 81, symmetrically
Distribution;As shown in Figure 13, Figure 14, Figure 15, welding mechanism 10 includes left detent mechanism 101, right detent mechanism 102, left localization machine
Structure 101 includes the left location-plate 1013 on left positioning cylinder 1011 and its axle, and left location-plate 1013 is oriented to by left guide pad 1012,
The inner side of left location-plate 1013 is left positioning head 1014, and the shape of left positioning head 1014 is right with being that the steel wire of bending coincide
Detent mechanism 102 is consistent with the left structure of detent mechanism 101, and position is on the Central Symmetry of workbench 1;Support 104 is fixed on left fixed
Between position mechanism 101, right detent mechanism 102, erecting and welding cylinder 103 on support 104, plumb joint 106 is installed on weld cylinder
On 103 cylinder axis, plumb joint 106 is oriented to by guide cylinder 105;As shown in Figure 16, Figure 17, material pulling mechanism 11 includes drawing material to be oriented to
Bar 112, draw material guide rod 112 to expect that connecting plate 111 is symmetrically connected in the long side of workbench 1 by drawing for totally two, draw material travelling carriage
113 are enclosed on drawing material guide rod 112 and embed copper sheathing 116 equipped with travelling carriage, and compression cylinder 15 is installed on drawing material travelling carriage 113
On, draw material travelling carriage 113 to be also circumscribed with drawing material cylinder 114;As shown in figure 18, flattening mechanism 12 includes flattening bench 121, rolling element
122 on flattening bench 121, is roller bearing 126 in rolling element 122, the end of roller bearing 126 is fixed on right support by hinge axis C125
On 124, the other end of roller bearing 126 is located in left support 123;As shown in figure 20, material cutting mechanism 13 includes being fixed on workbench 1
Blank support 131, blank cylinder 132 is fixed on blank support 131, and cutting knife 133 flushes with the end of flattening bench 121.
The present apparatus is uniformly controlled, coordinate operation, automaticity using parts such as multiple cylinders, optoelectronic switches by PLC
Height, is welded relative to artificial bending, and operating efficiency greatly improves;Bending is completed by bending mechanism, then will be rolled over by welding mechanism
Steel wire weld after curved forms W type steel wire racks to together, coordinates feed mechanism, pusher, flattens mechanism, material cutting mechanism etc.
Effect, work is very efficient, and automaticity is high, solves the long-standing manual bending welding of building trade and restricts industry
The problem of development.
When specifically used, the utility model is understood for convenience, and the course of work of device is divided into the following steps is carried out respectively
Description;
The feeding of steel wire:Steel wire is divided into middle part steel wire 14, left side steel wire 141, right side steel wire 142, the feeding of middle part steel wire
Completed by feed mechanism, referring to Fig. 2, during the non-feeding of middle part steel wire, feeding cylinder resets, and clamp cylinder resets, and is referred to
When order carries out feeding, clamp cylinder work by the mutual action of fixture movable part and fixture fixed part by middle part fixation with steel wire,
Then by the feeding of feeding cylinder, middle part steel wire is made to convey the length of a bending toward bending part.And left side steel wire and right side
Steel wire is to realize feeding by the motion of material pulling mechanism.
The teamwork of material is drawn in feeding:As shown in figure 1, when feed mechanism is toward conveying middle part steel wire at bending mechanism, push away
Material cylinder does not work, and pusher is in the leftmost side of workbench, and referring to Fig. 6, gripper cylinder does not work, when sending for feed mechanism
Material is completed, and when bending part starts bending, gripper cylinder work and grips portion by after the fixation with steel wire of middle part at clamping movable part,
By pusher cylinder, by middle part steel wire, toward conveying at bending mechanism, (stroke of pusher cylinder passes through optoelectronic switch A and photoelectricity switch B
The distance between control), now clamp cylinder resets, and feeding cylinder resets, and feed mechanism returns to the left side of workbench, waits
Feeding next time.
Bending process:As shown in Figure 3, Figure 4, (now drawn when middle part steel wire conveys the length of a bending to bending part
Expect that mechanism simultaneously conveys the workpiece being welded after bending toward the right side of workbench), referring to Fig. 9-1, thimble up, swings piece edge
Dead axle to rotate counterclockwise, fix on the right of middle part steel wire (see Fig. 8,9-2) together with thimble, bending pin is in bending cylinder
Promotion under moved along in the track groove of bending TRAJECTORY CONTROL plate, the track of motion is section --- solstics --- return of climbing
Section --- when bending needle movement, pusher cylinder works origin (referring to Fig. 9-3,9-4) together, by middle part steel wire toward bending mechanism
Place promotes.
In order to facilitate the utility model is understood, the movement locus of doubling looper is further described, and bending cylinder passes through
Bending hinge is fixed on the table, and when bending cylinder operation, elongated slot of the bending head along bending oscillating deck is moved (referring to figure
5), bending pin is in track groove, and bending head initially strikes the lateral surface for section of climbing during motion, and is moved along section of climbing, by
In the Duan Weiyi curved section that climb, realize that bending cylinder and bending head are cut with scissors along bending in the motion of guide groove by rolling bearing
Chain is swung, until bending needle movement to solstics.Utilize the motional inertia of bending pin and the abnormity design (return phase of track groove
Space it is big, transition is mellow and full, sees Fig. 9-1), when bending cylinder shrinks, bending head moves along return phase, until origin, etc.
Treat bending next time.
In order to facilitate understanding the utility model, the movement locus of middle part steel wire is further described (referring to Fig. 9-1,
9-2,9-3,9-4), the right-hand member of middle part steel wire is fixed, and bending pin heads on middle part steel wire and moved along track groove, while pusher
Structure realizes the feeding of middle part steel wire, the V-shaped process of bending is realized along at thimble equivalent to middle part steel wire, during multiple bending makes
Portion's steel wire is in W shapes.
Welding:Within the time that feed mechanism, material pulling mechanism reset, steel wire rack does not move, such as Figure 13, Figure 14, Figure 15
Shown, left positioning cylinder action, under the guide effect of left guide pad, left location-plate stretches into the (situation one of right detent mechanism
Cause), left positioning head and right positioning head uniquely limit the position of left side steel wire, middle part steel wire and right side steel wire, meanwhile, weldering
Cylinder action is connect, under the guide effect of guide cylinder, plumb joint moves down middle part steel wire, left side steel wire, right side steel wire welded
It is connected together.
Flatten:As shown in figure 18, within the time that feed mechanism, material pulling mechanism work, the steel wire rack phase after bending welding
To flattening mechanism movement, rolling element occurs freely to roll around roller bearing, and because rolling element has certain quality, steel wire rack is not
Generation tilts phenomenon.
Blank:As shown in Figure 19, Figure 20, within the time that feed mechanism, material pulling mechanism reset, steel wire rack does not move,
When the steel wire rack outside device reaches required length, PLC control material cutting mechanism blanks are specific as follows;Blank cylinder acts, cutting knife
Move down, cutting knife cuts off steel wire rack along the end face of flattening bench.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.