Rail fixative appliance processing machine
Technical field
The present invention relates to rail part manufacture fields, more particularly to rail fixative appliance processing machine.
Background technology
Anticreeper be by the rail clip with baffle wear pin bank at.When installation, one side clamping flange of rail of rail clip, another side wedge
Into pin is worn, entire anticreeper is made to block the flange of rail securely.When train operation, the longitudinal force on rail is usually acted, is made
Rail vertically moves, and even sleeper is driven to move together sometimes.This longitudinal movement, is called and creeps.It creeps and typically occurs in
The section main track of double-tracking railways, the loaded vehicle direction of single-track railway, within the scope of the braking on long heavy down grade and when entering the station.Circuit is climbed
It is phenomena such as row often causes rail gap irregular, and sleeper is crooked, very big to the destructiveness of circuit, or even small rail swelling track is caused, jeopardize
Traffic safety.Therefore, it is necessary to take effective measure to prevent from creeping, generally use anticreeper and anti-creeping strut prevent circuit from climbing
Row.Drift-pin type anticreeper be by the rail clip with baffle wear pin bank at.When installation, one side clamping flange of rail of rail clip, another side
Wedge makes entire anticreeper block the flange of rail securely into pin is worn.In this way, rail is when by longitudinal resistance, due to the baffle of rail clip
It is close to sleeper, then sleeper and railway spike just prevent rail creeping.In order to give full play to the effect of anticreeper, usually sleeper it
Between anti-creeping strut is also installed, 3 ~ 5 sleepers are connected, resist rail creeping jointly.
The processing of anticreeper at present is most or relies on human weld, not only consumes a large amount of manpower and resource, and
The precision of product is also inadequate, so devising the present apparatus.
Invention content
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of rail fixative appliance processing machine.It solves
The low problem of anticreeper processing efficiency.
To solve the above problems, the present invention provides following technical scheme:Rail fixative appliance processing machine, including workbench,
Rail clip loading assemblies, first transport component, the first jig block, the first foldable component, two the second foldable components, the first fixation group
Part, second transport component, the second jig component, third and transport component, third jig component, the second fixation kit, pedestal feeding
Component and weld assembly, the workbench are rectangular plate-like structure, and rail clip loading assemblies are arranged on the side of workbench, rail clip
Material component side is additionally provided with material frame on one first, and the first transport component is arranged in workbench close to the side of rail clip loading assemblies
Position, the first jig block be arranged first transport component side, the first foldable component, the first fixation kit and second transport
Component is successively set on the periphery of the first jig block counterclockwise, and the second foldable component is symmetricly set on the upper end of the first jig block,
The side for transporting component second is arranged in second jig component, and third transports component setting in the second jig component far from the second fortune
The centre position that component is transported in the second jig component and third, pedestal is arranged in the position of sending component side, third jig component
Loading assemblies and the second fixation kit are separately positioned on the both sides of third jig component, and the weld assembly is set on the base material
The top of component, the first transport component includes first support bar, the first rotary cylinder, the first fixed frame, the first cylinder
With the first sucker, on the table, the first rotary cylinder is fixed at first support bar for the first support bar fixed setting
Top, the first fixed frame are fixedly connected with the output end of the first rotary cylinder, and the first cylinder is vertically arranged in the first fixed frame
End, the first sucker are fixedly connected with the output end of the first cylinder;
The pedestal loading assemblies include feeding track, material frame and pusher on second, and feeding track is arranged in workbench
Top, material frame is fixedly connected on the end of feeding track on second, and pusher includes pusher cylinder and scraping wings, pusher gas
Cylinder is horizontally set on the end of feeding track, and the output end of pusher cylinder is arranged to material frame direction on second, scraping wings with
The output end of pusher cylinder is fixedly connected;
The weld assembly includes to be symmetricly set on the fixed link of material frame side on second, guide spiro rod, guide rod, be oriented to electricity
Machine, guide pad, weld cylinder and plumb joint, guide spiro rod are arranged on the top of fixed link, and guide rod is arranged in guide spiro rod
Side, guide motor are fixedly mounted in fixed link, and guide pad is arranged on guide spiro rod, and weld cylinder is mounted on diagonally downward
On guide pad, plumb joint is fixedly connected with the output end of weld cylinder.
Further, it includes the 6th supporting rod, the 5th electronic lead screw slide unit, third rotary pneumatic that the third, which transports component,
Cylinder and the second pneumatic clamper, the 6th supporting rod are vertically arranged on the table, and the 5th electronic lead screw slide unit is vertically arranged in the 6th support
On the side wall of bar, third rotary cylinder is fixedly mounted on the sliding block of the 5th electronic lead screw slide unit, and third rotary cylinder
Output end is arranged to the second jig component direction, and the second pneumatic clamper is fixedly connected with the output end of third rotary cylinder, and described second
Pneumatic clamper is additionally provided with the groove with the cooperation clamping of rail clip bending section.
Further, the third jig component includes the 6th electronic lead screw slide unit and third jig block, and the 6th is electronic
Lead screw slide unit is fixedly installed on the table, and third jig block is fixed on the sliding block of the 6th electronic lead screw slide unit, third
The jig slot placed for rail clip is additionally provided on jig block, third jig block side is additionally provided with the fixing groove being inserted into for fixed pin.
Advantageous effect:The rail fixative appliance processing machine of the present invention, passes through twice work in the processing of the rail clip of anticreeper
The bending of sequence and the cooperation of the first folded block, can make the card slot for the rail clip that the present apparatus processes in the same size, and rail clip
The bending degree of claw is consistent, can improve the stability that rail clip is connected on rail, in the welding process of rail clip and pedestal,
The pedestal in feeding track is pushed on second in material frame one by one, is closely connect in third jig rail clip in the block, then
Weld assembly realizes the rapid processing of anticreeper by route welding as defined in scheduled be set in.
Description of the drawings
Fig. 1 is the dimensional structure diagram one of the present invention;
Fig. 2 is the dimensional structure diagram two of the present invention;
Fig. 3 is the local fractionation structural representation one of the present invention;
Fig. 4 is the local fractionation structural representation two of the present invention;
Fig. 5 is the local fractionation structural representation three of the present invention;
Fig. 6 is the local fractionation structural representation four of the present invention;
Fig. 7 is the local fractionation structural representation five of the present invention;
Fig. 8 is the local fractionation structural representation six of the present invention;
Fig. 9 is the local fractionation structural representation seven of the present invention;
Figure 10 is the local fractionation structural representation eight of the present invention;
Figure 11 is the local fractionation structural representation nine of the present invention;
Figure 12 is the local fractionation structural representation ten of the present invention;
Figure 13 is the local fractionation structural representation 11 of the present invention;
Figure 14 is the local fractionation structural representation 12 of the present invention;
Reference sign:Workbench 1, rail clip loading assemblies 2, first transports component 3, the first jig block 4, the first bending group
Part 5, the second foldable component 6, the first fixation kit 7, second transports component 8, the second jig component 9, and third transports component 10, the
Three jig components 11, the second fixation kit 12, pedestal loading assemblies 13, weld assembly 14, material frame 15 on first, first support bar
16, the first rotary cylinder 17, the first fixed frame 18, the first cylinder 19, the first sucker 20, the first mounting plate 21, first motor 22,
Gear 23, rack 24, upper flitch 25, material-storing box 26, the second mounting plate 27, feeding cylinder 28, feeding push plate 29, the first electronic silk
Bar slide unit 30, second support bar 31, the second cylinder 32, the first folded block 33, third mounting plate 34, third cylinder 35, the second folding
Curved piece 36, third supporting rod 37, the second electronic lead screw slide unit 38, the 7th cylinder 39, the first fixed block 40, the electronic lead screw cunning of third
Platform 41, the 4th supporting rod 42, the 4th cylinder 43, the second fixed block 44, positioning pin 45, the 5th supporting rod 46, the second rotary cylinder
47, the second fixed frame 48, the 5th cylinder 49, the first pneumatic clamper 50, installing frame 51, the 6th cylinder 52, the second jig block 53, mounting bracket
54, fixed cylinder 55, third fixed block 56, the 6th supporting rod 57, the 5th electronic lead screw slide unit 58, third rotary cylinder 59, the
Two pneumatic clampers 60, the 6th electronic lead screw slide unit 61, third jig block 62, jig slot 63, fixing groove 64, feeding track 65, on second
Material frame 66, pusher cylinder 67, scraping wings 68, fixed link 69, guide spiro rod 70, guide rod 71, guide motor 72, guide pad 73,
Weld cylinder 74, plumb joint 75.
Specific implementation mode
With reference to the accompanying drawings of the specification and embodiment, specific embodiments of the present invention are described in further detail:
It is transported referring to figs. 1 to rail fixative appliance processing machine shown in Figure 14, including workbench 1, rail clip loading assemblies 2, first
Component 3, the first jig block 4,5, two the second foldable components 6 of the first foldable component, the first fixation kit 7, second transport component
8, the second jig component 9, third transport component 10, third jig component 11, the second fixation kit 12,13 and of pedestal loading assemblies
Weld assembly 14, the workbench 1 are rectangular plate-like structure, and rail clip loading assemblies 2 are arranged on the side of workbench 1, rail clip
2 side of material component is additionally provided with material frame 15 on one first, and first, which transports component 3, is arranged in workbench 1 close to rail clip loading assemblies 2
Side position, the first jig block 4 be arranged first transport component 3 side, the first foldable component 5, the first fixation kit 7
It is successively set on the periphery of the first jig block 4 counterclockwise with the second transport component 8, the second foldable component 6 is symmetricly set on first
The side for transporting component 8 second is arranged in the upper end of jig block 4, the second jig component 9, and third is transported component 10 and is arranged second
The position that jig component 9 transports 8 side of component far from second, third jig component 11 are arranged in the second jig component 9 and third
The centre position of component 10 is transported, pedestal loading assemblies 13 and the second fixation kit 12 are separately positioned on third jig component 11
Both sides, the weld assembly 14 are set on the base the top of material component 13, and the first transport component 3 includes the first support
Bar 16, the first rotary cylinder 17, the first fixed frame 18, the first cylinder 19 and the first sucker 20, the first support bar 16 are fixed
It is arranged on workbench 1, the first rotary cylinder 17 is fixed at 16 top of first support bar, the rotation of the first fixed frame 18 and first
The output end of rotaring cylinder 17 is fixedly connected, and the first cylinder 19 is vertically arranged in the end of the first fixed frame 18, the first sucker 20 with
The output end of first cylinder 19 is fixedly connected.Transport is sucked in the rail clip for being placed on first in material frame 15 by the first transport component 3
Into the first jig block 4.
Shown in Fig. 3, the rail clip loading assemblies 2 include the first mounting plate 21, first motor 22, gear
23, the side of material frame 15 is arranged on first in rack 24, upper flitch 25, material-storing box 26 and feed mechanism, the material-storing box 26, the
One mounting plate 21 is arranged in the bottom side of workbench 1, and first motor 22 is horizontally set on the first mounting plate 21, gear 23 and first
The output end of motor 22 is fixedly connected, and the setting of upper flitch 25 is in 26 bottom of material-storing box, and upper flitch 25 is slided with material-storing box 26
Connection, rack 24 is vertically arranged in upper flitch 25, and rack 24 engages connection with gear 23, and the feed mechanism includes
Second mounting plate 27, feeding cylinder 28 and feeding push plate 29, the second mounting plate 27 are fixedly mounted on the side wall of material-storing box 26, on
Material cylinder 28 is fixedly mounted on the second mounting plate 27, and the output end of the second cylinder 32 is arranged to 1 direction of workbench, feeding
Push plate 29 is fixedly connected with the output end of feeding cylinder 28.First motor 22 drives the gear 23 being fixedly connected with first motor 22
Rotation, the rack 24 that engage with gear 23 rise, and push upper flitch 25 to rise and eject rail clip, and then feeding cylinder 28 is by rail clip
It is pushed into material frame 15 on first.
Referring to Fig.1, shown in Fig. 2, Fig. 5 and Fig. 6, first foldable component 5 includes the first electronic lead screw slide unit 30, falls
The second support bar 31 of " L " type, the second cylinder 32 and the first folded block 33, the first electronic lead screw slide unit 30 are fixed at work
On platform 1, second support bar 31 is arranged on the sliding block of the first electronic lead screw slide unit 30, and the second cylinder 32 is fixed at second
The end of strut 31, the first folded block 33 are fixedly connected with the output end of the second cylinder 32, and second foldable component 6 includes
The upper end-face edge in the first jig block 4 is arranged in third mounting plate 34, third cylinder 35 and the second folded block 36, third mounting plate 34
Position, third cylinder 35 are horizontally set on third mounting plate 34, and the output end of the second folded block 36 and third cylinder 35 is fixed
Connection.Rail clip is placed on the second folded block 36 of the second bending mechanism on the first jig block 4, then the first bending group
Part 5 is moved to above rail clip, and the first folded block 33 coordinates with symmetrically arranged second folded block 36 bends rail clip for the first time, so
Rail clip is carried out second of bending by symmetrically arranged second foldable component 6 afterwards.
Referring to Fig.1, shown in Fig. 2, Fig. 7 and Figure 11, the first fixation kit 7 includes third supporting rod 37, the second electronic silk
Bar slide unit 38, the 7th cylinder 39 and the first fixed block 40, third supporting rod 37 are vertically arranged on workbench 1, the second electronic silk
Bar slide unit 38 is vertically arranged on the side wall of third supporting rod 37, and the 7th cylinder 39 is horizontally set on the second electronic lead screw slide unit 38
Sliding block on, the first fixed block 40 is fixedly connected with the output end of the 7th cylinder 39, the second fixation kit 12 include third electricity
Dynamic lead screw slide unit 41, the 4th supporting rod 42, the 4th cylinder 43, the second fixed block 44 and multiple positioning pins 45, the electronic lead screw of third
Slide unit 41 is fixed on workbench 1, and the 4th supporting rod 42 is vertically arranged on the sliding block of the 4th electronic lead screw slide unit, positioning
Pin 45 is horizontally set on supporting rod medium position, and the 4th cylinder 43 is vertically arranged in the top of the 4th supporting rod 42, and second is solid
Determine block 44 to be fixedly connected with the output end of the 4th cylinder 43.First fixation kit, 7 part effect is to fix rail clip, another
Aspect is that rail clip is made to stay there are one card slot when 6 bending rail clip of the second foldable component, for being clamped track;Second fixes
Component 12 is used to fix rail clip when welding, and the offset of position occurs for rail clip when preventing from welding.
Referring to Fig.1, shown in Fig. 2 and Fig. 8, the second transport component 8 includes the 5th supporting rod 46, the second rotary cylinder
47, the second fixed frame 48, the 5th cylinder 49 and the first pneumatic clamper 50, the 5th supporting rod 46 are vertically arranged on workbench 1, the second rotation
Rotaring cylinder 47 is fixedly mounted on the top of the 5th supporting rod 46, and the output end of the second fixed frame 48 and the second rotary cylinder 47 is fixed
Connection, the 5th cylinder 49 are vertically arranged in the end of the second fixed frame 48, and the first pneumatic clamper 50 and the output end of the 5th cylinder 49 are consolidated
Fixed connection.Rail clip after bending is transported in the second jig component 9 by the second transport component 8.
Referring to Fig.1, shown in Fig. 2 and Fig. 9, second jig component 9 includes installing frame 51, the 6th cylinder 52, second
Jig block 53 and fixed mechanism, the installing frame 51 are arranged on workbench 1, and the 6th cylinder 52 is inclined at installing frame 51
Interior, the second jig block 53 is arranged on installing frame 51, and the second jig block 53 and installing frame 51 are hinged, the 6th cylinder 52 it is defeated
Outlet and the bottom of the second jig block 53 are hinged, and the fixed mechanism includes that mounting bracket 54, fixed cylinder 55 and third are fixed
Block 56, mounting bracket 54 are arranged on the side wall of the second jig block 53, and fixed cylinder 55 is horizontally arranged on mounting bracket 54, and third is solid
Determine block 56 to be fixedly connected with the output end of fixed cylinder 55.6th cylinder 52 of the second jig component 9 pushes up the second jig block 53
Overturning is played, effect is to turn over 90 degree of the rail clip of bending to set.
Referring to Fig.1, shown in Fig. 2 and Figure 14, it includes the 6th supporting rod 57, the 5th electronic silk that the third, which transports component 10,
Bar slide unit 58, third rotary cylinder 59 and the second pneumatic clamper 60, the 6th supporting rod 57 are vertically arranged on workbench 1, and the 5th is electronic
Lead screw slide unit 58 is vertically arranged on the side wall of the 6th supporting rod 57, and third rotary cylinder 59 is fixedly mounted on the 5th electronic lead screw
On the sliding block of slide unit 58, and the output end of third rotary cylinder 59 is arranged to 9 direction of the second jig component, the second pneumatic clamper 60 with
The output end of third rotary cylinder 59 is fixedly connected, and second pneumatic clamper 60 is additionally provided with recessed with the cooperation clamping of rail clip bending section
Slot.Third transports component 10 and grips the rail clip on the second jig block 53, and then third rotary cylinder 59 drives rail clip rotation, will
Rail clip is placed in third jig component 11.
Referring to Fig.1, shown in Fig. 2 and Figure 10, the third jig component 11 includes the 6th electronic lead screw slide unit 61 and
Three jig blocks 62, the 6th electronic lead screw slide unit 61 are fixed on workbench 1, and third jig block 62 is fixed at the 6th electricity
On the sliding block of dynamic lead screw slide unit 61, the jig slot 63 placed for rail clip, 62 side of third jig block are additionally provided on third jig block 62
Portion is additionally provided with the fixing groove 64 being inserted into for fixed pin.The jig slot 63 of third jig component 11 is for placing rail clip.
Referring to Fig.1, shown in Fig. 2 and Figure 12, the pedestal loading assemblies 13 include material frame 66 on feeding track 65, second
And pusher, feeding track 65 are arranged above workbench 1, material frame 66 is fixedly connected on the end of feeding track 65 on second
End, pusher includes pusher cylinder 67 and scraping wings 68, and pusher cylinder 67 is horizontally set on the end of feeding track 65, and
And the output end of pusher cylinder 67 is arranged to 66 direction of material frame on second, the output end of scraping wings 68 and pusher cylinder 67, which is fixed, to be connected
It connects.Pedestal loading assemblies 13 are sequentially arranged on feeding track 65, and pusher successively pushes away the pedestal of 65 end of feeding track
Material frame 66 on to second, and be adjacent to rail clip.
Referring to Fig.1, shown in Fig. 2 and Figure 13, the weld assembly 14 includes to be symmetricly set on 66 side of material frame on second
Fixed link 69, guide spiro rod 70, guide rod 71, guide motor 72, guide pad 73, weld cylinder 74 and plumb joint 75, be oriented to
Screw rod 70 is arranged on the top of fixed link 69, and guide rod 71 is arranged in the side of guide spiro rod 70, and guide motor 72 is fixedly mounted
In fixed link 69, guide pad 73 is arranged on guide spiro rod 70, and weld cylinder 74 is mounted on guide pad 73 diagonally downward, weldering
Connector 75 is fixedly connected with the output end of weld cylinder 74.Plumb joint 75 is pushed to the welding of rail clip and pedestal by weld cylinder 74
Place is welded, and guide spiro rod 70 drives plumb joint 75 to move, and can be welded to the both sides of anticreeper.
Operation principle:First motor 22 drives the gear 23 being fixedly connected with first motor 22 to rotate, and is engaged with gear 23
Rack 24 rise, push upper flitch 25 rising rail clip is ejected, then rail clip is pushed into material frame 15 on first by feeding cylinder 28,
The rail clip being placed on first in material frame 15 is sucked first transport component 3 is transported in the first jig block 4, the first fixation kit
The first fixed block 40 in 7 presses on cabinet rail clip, and then the first foldable component 5, the second foldable component 6 respectively carry out rail clip
Bending, then the second transport component 8 rail clip is transported in the second jig component 9, the 6th cylinder 52 of the second jig component 9 will
Second jig block 53 jacks up overturning, and third transports component 10 and grips the rail clip on the second jig block 53, then third rotary pneumatic
Cylinder 59 drives rail clip rotation, rail clip is placed in third jig component 11, pedestal loading assemblies 13 are sequentially arranged in feeding rail
On road 65, the pedestal of 65 end of feeding track is pushed into material frame 66 on second by pusher successively, and is adjacent to rail clip, welding
The weld that plumb joint 75 is pushed to rail clip and pedestal by cylinder 74 welds.
The above described is only a preferred embodiment of the present invention, not making any limit to the technical scope of the present invention
System, thus it is every according to the technical essence of the invention to any subtle modifications, equivalent variations and modifications made by above example,
Still fall within the range of technical scheme of the present invention.