A kind of welder of the side reinforcement of energy-saving inner wall
Technical field
It the utility model is related to heat-preserving wall field, more particularly to a kind of welder of the side reinforcement of energy-saving inner wall.
Background technology
Application of the phenolic aldehyde wall in wall thermal insulating field is very extensive, and phenolic aldehyde wall is staggeredly superimposed by cystosepiment and W steel wires
After together, it is also necessary to which reinforcement ensures the structural strength of phenolic aldehyde wall, practical operation on the upside of the welding of the both sides of cystosepiment
During due to the quantity of pad it is more, workload is big, and welding be not easy to position, influence welding effect, govern insulated wall
The fast development of body material.
A kind of welder of the side reinforcement for energy-saving inner wall that the utility model refers to, welder right-hand member fill with charging
Put connection, realize the docking of charging and welding, automatization level is high, meanwhile, device include straightening mechanism, wire blanking mechanism,
Upper shearing mechanism, upper clamping device, welding mechanism, steel wire guiding mechanism, lower clamping device, Cai Wei mechanisms, lower guide mechanism, by
Multiple mechanism Collaboration, complete the blanking of side reinforcement, guidings, up and down clamping, upper cutting, under be stretched, weld, to cut out tail etc. more
Individual operation, human weld is replaced by mechanical automation production, operating efficiency significantly improves.
Utility model content
Weak point present in regarding to the issue above, the utility model provide a kind of weldering of the side reinforcement of energy-saving inner wall
Connection device.
To achieve the above object, the utility model provides a kind of welder of the side reinforcement of energy-saving inner wall, including:
Upper frame, chassis, side frame, the side frame are fixedly connected to form frame structure for totally two with the upper frame, the chassis,
Middle frame is symmetrically arranged between the upper frame and the chassis for two totally;
Wire blanking mechanism, the wire blanking mechanism are fixedly installed in above the middle part of the upper frame, under the steel wire
Expect that mechanism includes driving wheel, driven pulley, being machined with steel wire trough on the circumference of the driving wheel and the driven pulley supplies side reinforcement
Pass through;
Straightening mechanism, the straightening mechanism are located above the wire blanking mechanism;
Elevating mechanism, the elevating mechanism are symmetrically arranged between the upper frame, the chassis for two sets totally, the lift
Structure includes negative plate, and guide holder is stretched into the negative plate upper end, and negative pole, the negative plate lower end are fixedly mounted on the negative plate
Lift cylinder is connected by flange;
Welding mechanism, the welding mechanism is vertically symmetrical to be arranged on the side frame, and the welding mechanism includes welding gas
Cylinder, the shaft end of the weld cylinder are equipped with positive pole, the positive pole and the negative pole position correspondence;
Upper clamping device, the upper clamping device are symmetrically fixed on above the welding mechanism, the upper clamping device bag
Clamping head, upper gripper cylinder are included, the upper clamping head is unclamped and clamped, the upper folder by the upper gripper cylinder control
Mechanism is held to be located above upper guide plate and be connected with upper propulsion cylinder;
Lower clamping device, the lower clamping device are symmetrically fixed on below the welding mechanism, the lower clamping device bag
Lower clamping head, lower gripper cylinder are included, the lower clamping head is unclamped and clamped, the lower folder by the lower gripper cylinder control
Hold mechanism to be located above lower guide plate and be connected with lower propulsion cylinder, the lower guide plate bottom is fixedly connected with being stretched cylinder;
Upper shearing mechanism, the upper shearing mechanism are symmetrically arranged on above the upper clamping device, the upper shearing mechanism
Fan-shaped knife including cutter shaft and below, the cutter shaft pass through fixed block, threaded hole of steel, the steel wire are machined with the fixed block
Hole falls in the sector region of the fan-shaped knife;
Steel wire guiding mechanism, the steel wire guiding mechanism include being oriented to movable part, are oriented to fixed part, the guiding fixed part
It is fixed between the upper clamping device and the lower clamping device, the guiding movable part matches with the guiding fixed part,
Processing channel supplies the side reinforcement by the guiding movable part between the guiding movable part and the guiding fixed part
Upper and lower side is fixedly connected with U-shaped connecting rod respectively, and the upper and lower side for being oriented to fixed part is accordingly with the U-shaped connecting rod by hinge
Mechanism II connections;
Cai Wei mechanisms, the Cai Wei mechanisms are located at below the welding mechanism, and the Cai Wei mechanisms include cutting out tail knife, described
Tail knife is cut out to be movably connected on the chassis.
Lower guide mechanism, the lower guide mechanism, which is fixed on top, the lower guide mechanism in the middle part of the chassis, includes axle,
Rolling element is cased with the axle.
Further improved as the utility model, the driving wheel is fixedly connected with power gear, the driven pulley with from
Moving gear is fixedly connected, and the driven pulley is installed in driven wheel case, the driven wheel case and compression cylinder hinge connection and with
The upper frame hinge connection.
Further being improved as the utility model, the straightening mechanism is made up of the aligning roller of aligned transfer, and adjacent two
The horizontal distance of center circle of the individual aligning roller is less than the diameter of the aligning roller.
Further improved as the utility model, the guide holder is symmetrically fixed on below the upper frame, the lifting air
Cylinder is symmetrically fixed on above the chassis.
Further improved as the utility model, the weld cylinder is oriented to by guide sleeve, and the guide sleeve is fixed on institute
State on middle frame.
Further improved as the utility model, the position of the fixed block is fixed, and the cutter shaft passes through linkage III
It is connected with upper cutting cylinder.
Further to be improved as the utility model, the U-shaped connecting rod is also connected by linkage I with hinge cylinder,
The hinge cylinder is movably connected on the side frame.
Further improved as the utility model, the sanction tail knife is connected by linkage with cutting out tail gas cylinder, the sanction
Tail gas cylinder is connected through the hinge on the chassis.
Further improved as the utility model, the axle is installed on pedestal, and the pedestal is bolted described
The medium position of chassis.
Further improved as the utility model, when the welding mechanism works, the single even numbers of the weld cylinder point is successively
Intermitten, reduce moment operating current.
The beneficial effects of the utility model are:
Welder right-hand member is connected with feed arrangement, realizes the docking of charging and welding, and automatization level is high, meanwhile, dress
Put including straightening mechanism, wire blanking mechanism, upper shearing mechanism, upper clamping device, welding mechanism, steel wire guiding mechanism, lower folder
Mechanism, Cai Wei mechanisms, lower guide mechanism are held, by multiple mechanism Collaboration, the blanking of completion side reinforcement, up and down guiding, folder
Hold, it is upper cut, under be stretched, weld, cut out multiple operations such as tail, produced by mechanical automation and replace human weld, operating efficiency into
Improve again.
Brief description of the drawings
Fig. 1 is a kind of left view of the welder of the side reinforcement of energy-saving inner wall of the utility model;
Fig. 2 is a kind of front view of the welder of the side reinforcement of energy-saving inner wall of the utility model;
Fig. 3 is the front view of wire blanking mechanism;
Fig. 4 is the top view of wire blanking mechanism;
Fig. 5 is the top view of upper clamping device;
Fig. 6 is the top view of lower clamping device;
Fig. 7 is Fig. 6 left view;
Fig. 8 is the front view of upper shearing mechanism;
Fig. 9 is the top view of upper shearing mechanism;
Figure 10 is A direction views in Fig. 8;
Figure 11 is the front view of welding mechanism and elevating mechanism;
Figure 12 is the partial view of welding mechanism and elevating mechanism;
Figure 13 is B direction views in Figure 12;
Figure 14 is the front view of steel wire guiding mechanism;
Figure 15 is the top view of steel wire guiding mechanism;
Figure 16 is the top view of Cai Wei mechanisms;
Figure 17 is the front view of lower guide mechanism;
Figure 18 is the front view of goods carriage (before welding);
Figure 19 is partial enlarged drawing in Figure 18;
Figure 20 is Figure 19 top view;
Figure 21 is the partial enlarged drawing in Figure 20;
Figure 22 is the front view of goods carriage (after welding);
Figure 23 is partial enlarged drawing in Figure 22;
Figure 24 is Figure 23 top view;
Figure 25 is the partial enlarged drawing in Figure 24.
In figure:1st, chassis;2nd, elevating mechanism;21st, guide holder;22nd, negative plate;23rd, negative pole;231st, pad;24th, method
It is blue;25th, lift cylinder;3rd, side frame;4th, middle frame;5th, lower guide mechanism;51st, pedestal;52nd, axle;53rd, rolling element;6th, tail machine is cut out
Structure;61st, tail gas cylinder is cut out;62nd, linkage;63rd, tail knife is cut out;7th, lower clamping device;71st, lower clamping head;72nd, lower clamping gas
Cylinder;8th, steel wire guiding mechanism;81st, hinge cylinder;82nd, linkage I;83rd, linkage II;84th, U-shaped connecting rod;85th, it is oriented to
Movable part;86th, it is oriented to fixed part;9th, welding mechanism;91st, weld cylinder;92nd, guide sleeve;93rd, positive pole;10th, upper clamping device;
101st, upper clamping head;102nd, upper gripper cylinder;11st, upper shearing mechanism;111st, upper cutting cylinder;112nd, linkage III;
113rd, cutter shaft;114th, fixed block;1141st, threaded hole of steel;115th, fan-shaped knife;12nd, upper frame;13rd, wire blanking mechanism;131st, actively
Wheel;132nd, power gear;133rd, driven pulley;134th, driven gear;135th, driven wheel case;136th, compression cylinder;14th, straightener
Structure;141st, roller is aligned;15th, side reinforcement;16th, upper guide plate;17th, upper propulsion cylinder;18th, lower guide plate;19th, it is stretched gas
Cylinder;20th, lower propulsion cylinder;31st, goods carriage;32nd, cystosepiment;33rd, W steel wires;
Embodiment
As illustrated, a kind of welder of the side reinforcement of energy-saving inner wall described in the utility model embodiment, including:
As shown in figure 1, side frame 3 is fixedly connected to form frame structure for totally two with upper frame 12, chassis 1, middle frame 4 is symmetrically installed for two totally
Between upper frame 12 and chassis 1;Wire blanking mechanism 13 is fixedly installed in above the middle part of upper frame 12, as shown in Figure 3, Figure 4, steel
Silk cutting agency 13 includes driving wheel 131, driven pulley 133, and steel wire trough is machined with the circumference of driving wheel 131 and driven pulley 133
Pass through for side reinforcement 15;Driving wheel 131 is fixedly connected with power gear 132, and driven pulley 133 is fixed with driven gear 134 to be connected
Connect, driven pulley 133 is installed in driven wheel case 135, and driven wheel case 135 is cut with scissors with the hinge connection of compression cylinder 136 and with upper frame 12
Chain link;As shown in figure 1, straightening mechanism 14 is located at the top of wire blanking mechanism 13;Straightening mechanism 14 by aligned transfer aligning
Roller 141 forms, and the horizontal distance of center circle of two neighboring aligning roller 141 is less than the diameter of aligning roller 141;Such as Figure 11, Figure 12
Shown, elevating mechanism 2 is symmetrically arranged between upper frame 12, chassis 1 for two sets totally, and elevating mechanism 2 includes negative plate 22, negative plate 22
Guide holder 21 is stretched into upper end, and negative pole 23 is fixedly mounted on negative plate 22, and the lower end of negative plate 22 connects lift cylinder by flange 24
25;Guide holder 21 is symmetrically fixed on the lower section of upper frame 12, and lift cylinder 25 is symmetrically fixed on the top of chassis 1;Such as Figure 11, Tu12Suo
Show, welding mechanism 9 is vertically symmetrical to be arranged on side frame 3, and welding mechanism 9 includes weld cylinder 91, the shaft end dress of weld cylinder 91
There are positive pole 93, positive pole 93 and the position correspondence of negative pole 23;Weld cylinder 91 is oriented to by guide sleeve 92, and guide sleeve 92 is fixed on middle frame
On 4, when welding mechanism 9 works, weld cylinder 91 divides single even numbers intermitten successively;As shown in figure 1, upper clamping device 10 is symmetrical
The top of welding mechanism 9 is fixed on, as shown in figure 5, upper clamping device 10 includes upper clamping head 101, upper gripper cylinder 102, on
Clamping head 101 is controlled release by upper gripper cylinder 102 and clamped, upper clamping device 10 positioned at the top of upper guide plate 16 and with it is upper
Propulsion cylinder 17 connects;As shown in figure 1, lower clamping device 7 is symmetrically fixed on the lower section of welding mechanism 9, as shown in Figure 6, Figure 7, under
Clamping device 7 includes lower clamping head 71, lower gripper cylinder 72, and lower clamping head 71 controls release and folder by lower gripper cylinder 72
Tightly, lower clamping device 7 is located at the top of lower guide plate 18 and is connected with lower propulsion cylinder 20, and the bottom of lower guide plate 18 is with being stretched cylinder
19 are fixedly connected;As shown in figure 1, upper shearing mechanism 11 is symmetrically arranged on the top of clamping device 10, such as Fig. 8, Fig. 9, Tu10Suo
Show, fan-shaped knife 115 of the upper shearing mechanism 11 including cutter shaft 113 and below, cutter shaft 113 passes through fixed block 114, fixed block 114
Position fix, threaded hole of steel 1141 is machined with fixed block 114, threaded hole of steel 1141 falls in the sector region of fan-shaped knife 115, knife
Axle 113 is connected by linkage III112 with upper cutting cylinder 111;As shown in Figure 14, Figure 15, steel wire guiding mechanism 8 includes
It is oriented to movable part 85, is oriented to fixed part 86, is oriented to fixed part 86 and is fixed between clamping device 10 and lower clamping device 7, lead
Matched to movable part 85 with being oriented to fixed part 86, processing channel supplies side reinforcement between being oriented to movable part 85 and being oriented to fixed part 86
15 by the way that the upper and lower side for being oriented to movable part 85 is fixedly connected with U-shaped connecting rod 84 respectively, and the upper and lower side for being oriented to fixed part 86 is corresponding
It is connected with U-shaped connecting rod 84 by linkage II83, U-shaped connecting rod 84 is also connected by linkage I82 with hinge cylinder 81,
Hinge cylinder 81 is movably connected on side frame 3;As shown in figure 1, Cai Wei mechanisms 6 are located at the lower section of welding mechanism 9, as shown in figure 16,
Cai Wei mechanisms 6 include cutting out tail knife 63, cut out tail knife 63 and are movably connected on chassis 1, cut out tail knife 63 by linkage 62 with cutting out tail
Cylinder 61 connects, and cuts out tail gas cylinder 61 and is hingedly connected on chassis 1;As shown in figure 1, lower guide mechanism 5 is fixed on the middle part of chassis 1
Side, as shown in figure 17, lower guide mechanism 5 includes axle 52, is cased with rolling element 53 on axle 52, axle 52 is installed on pedestal 51, pedestal
51 are bolted the medium position in chassis 1;
Welder right-hand member is connected with feed arrangement, realizes the docking of charging and welding, and automatization level is high, meanwhile, dress
Put including straightening mechanism, wire blanking mechanism, upper shearing mechanism, upper clamping device, welding mechanism, steel wire guiding mechanism, lower folder
Mechanism, Cai Wei mechanisms, lower guide mechanism are held, by multiple mechanism Collaboration, the blanking of completion side reinforcement, up and down guiding, folder
Hold, it is upper cut, under be stretched, weld, cut out multiple operations such as tail, produced by mechanical automation and replace human weld, operating efficiency into
Improve again.
When specifically used, the utility model is understood for convenience, and the operation of device is divided into the following steps is described;
Charging:Welder right-hand member is connected with feed arrangement, and goods carriage alternate W steel wires and cystosepiment (as schemed
Shown in 18-21), goods carriage is turned left by feed arrangement interval and conveys charging.
Blanking:As shown in Figure 3, Figure 4, compression cylinder acts, due to driven wheel case and compression cylinder hinge connection and with top
Frame hinge connection, the driven gear of the interior installation of driven wheel case are engaged with driving gear and rotated with driving gear, and accordingly, side adds
Strengthening tendons is acted on down blanking in the steel wire trough of driving wheel and driven pulley by frictional force, due to being aligning above wire blanking mechanism
Mechanism, aligned by aligning roller before wire blanking.
It is oriented to:As shown in Figure 14, Figure 15, during the blanking of wire blanking mechanism, steel wire guiding mechanism closure, that is, movable part is oriented to
And the working face fitting of fixed part is oriented to, side reinforcement is passed through by guiding movable part and the passage being oriented between fixed part, works as side
When reinforcement reaches required length, PLC control compression cylinders reset, and driving wheel and driven pulley separation, side reinforcement stop blanking.
Clamping up and down:After wire blanking mechanism stops blanking, upper gripper cylinder action, upper clamping head clamps side reinforcement
Top, lower gripper cylinder action, lower clamping head clamp side reinforcement bottom.
Upper cutting:Side reinforcement is completed after clamping up and down, upper shearing mechanism action, as illustrated in figs. 8-11, upper cutting cylinder
Rotated by linkage III band movable arbors, the fan-shaped knife below cutter shaft cuts the side reinforcement through fixed block.
Under be stretched:As shown in fig. 6, upper cut is completed, cylinder action is stretched, lower clamping device integrally moves down, and upper clamping
Mechanism is motionless, and the side reinforcement that top is cut is stretched.
Promote up and down:After side reinforcement is stretched, as shown in figure 5, upper clamping device is promoted by upper propulsion cylinder, upper clamping machine
Structure promotes inside under the guide effect of upper guide plate, meanwhile, lower clamping device is promoted by lower propulsion cylinder, and lower clamping device exists
Simultaneously advanced inside under the guide effect of lower guide plate, until side reinforcement contacts with W steel wires, standard is done for the welding of next step
Standby, side reinforcement is now as shown in figure 25 with the contact situation of W steel wires.
Welding:Complete after promoting up and down, elevating mechanism action, as shown in Figure 11, Figure 12, lift cylinder drives negative plate past
Lower movement, the negative pole on negative plate accordingly move down, and the positive pole position of pad and welding mechanism on negative pole aligns, PLC controls
The weld cylinder action of both sides, weld cylinder is sequentially completed welding job by the order of single even numbers (can reduce moment work electricity
Stream), welding is completed, and lift cylinder resets, and negative pole returns to the medium position of cystosepiment, negative pole is no longer hindered the next of W steel wires
Secondary charging, the conveying that goods carriage is carried out next time by feed arrangement feed, prepared for the welding of next side reinforcement.
Cut out tail:While goods carriage moves on, the balance for the side reinforcement bottom being welded is by Cai Wei mechanisms
Complete to cut, it is specific as follows:As shown in figure 16, cut out the action of tail gas cylinder and the sanction being movably connected on chassis is driven by linkage
Tail swivel moves, and cuts out tail knife and cuts the surplus of side reinforcement bottom.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.